CN207104096U - Automatic welding for wire rod connector iron-clad assembles disk machine - Google Patents

Automatic welding for wire rod connector iron-clad assembles disk machine Download PDF

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Publication number
CN207104096U
CN207104096U CN201720907716.9U CN201720907716U CN207104096U CN 207104096 U CN207104096 U CN 207104096U CN 201720907716 U CN201720907716 U CN 201720907716U CN 207104096 U CN207104096 U CN 207104096U
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CN
China
Prior art keywords
module
clad
iron
cylinder
connector
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720907716.9U
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Chinese (zh)
Inventor
邹超林
范延林
邓建琪
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Shenzhen Liancheng Automation Equipment Co Ltd
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Shenzhen Liancheng Automation Equipment Co Ltd
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Priority to CN201720907716.9U priority Critical patent/CN207104096U/en
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Publication of CN207104096U publication Critical patent/CN207104096U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

Automatic welding for wire rod connector iron-clad assembles disk machine, including frame, the frame are fixed with panel, and the panel is provided with rotating disk mechanism, disk work top is provided with the rotating disk mechanism, it is characterised in that:Right iron-clad conveying locating module, left iron-clad conveying locating module, rim charge cleaning modul, the connector of installation on the panel position placement module, connector position correction module, several positioning welding modules, rotational positioning welding module, line taking riveting modules and are sequentially distributed along rotating disk mechanism rotation direction and are uniformly provided with some carriers in the disk work top periphery, the disk work top.The utility model carries out Rational structure design to each functional module on automatic welding assembling disk machine, a whole set of machine operation is allowed to coordinate, automatically working flow, can multiple spot face and rotation to wire rod connector welding assembly, substantially increase productivity ratio, wire rod connector part is welded in place, product is more attractive, quality is higher.

Description

Automatic welding for wire rod connector iron-clad assembles disk machine
Technical field
A kind of automatic welding device is the utility model is related to, the more particularly to automation for wire rod connector iron-clad is welded Connect assembling disk machine.
Background technology
Welding, also referred to as welding, it is a kind of manufacturing process and skill of the jointing metal in a manner of high-temperature heating or high pressure Art, it is that workpiece interface is heated to molten state in welding process, is not added with the method that pressure completes welding.Weld heating is intended to engage Workpiece be allowed to be partially melting to form molten bath, just engaged after the cooled and solidified of molten bath, can also add molten fill out thing auxiliary if necessary;Molten bath Moved forward with thermal source, form continuous weld after cooling and connect as one two workpiece.
At present, existing wire rod connector termination iron-clad is more based on human weld, welding technique of the human weld to personnel It is required that very high, and solder side fixed single, plus pad is a lot, weld seam based on arc-shaped welding seam and needs the continuous work of high temperature The factors such as work, human weld's working strength is larger, and welding every time differs surely to weld and settled at one go;Universal bonding machine on the market Device is the fixed welding in single face mostly, and the product of processing is unable to rotating welding, easily makes iron-clad positioning be forbidden to cause welding not Foot, the fraction defective produced are high.
Therefore, existing wire rod connector termination iron-clad welding technique easily causes Product jointing positioning and forbidden, limited every time Welding in single face, easily cause Product jointing is not in place, welding effect unsightly, production efficiency is low or the matter of product The problems such as amount is difficult to ensure that, this not only adds the production cost of wire rod connector manufacturer, can also make to consumer products Inconvenience is brought with experience.
The content of the invention
For overcome the deficiencies in the prior art, technical problem to be solved in the utility model is to provide a kind of wire rod that is used for and connected The automatic welding assembling disk machine of device iron-clad is connect, the disk machine not only more accurately positions to welding iron-clad, can also be multi-faceted Automation carries out welding assembly to wire rod connector iron-clad.The technical scheme of use is as follows:
Automatic welding for wire rod connector iron-clad assembles disk machine, including frame, the frame are fixed with Panel, the panel are provided with rotating disk mechanism, disk work top are provided with the rotating disk mechanism, it is characterised in that:Installation Right iron-clad conveying locating module on the panel, left iron-clad conveying locating module, rim charge cleaning modul, connector positioning are put Put module, connector position correction module, several positioning welding module, rotational positioning welding module, line taking riveting module edges Rotating disk mechanism rotation direction to be sequentially distributed on the disk work top periphery, if the disk work top is uniformly provided with Dry carrier, it is described several positioning welding modules, rotational positioning welding module can to the carrier regulate and control position, it is described several Positioning welding module, rotational positioning welding module correspond station and are respectively equipped with welding laser machine.
Further, the rim charge cleaning modul is provided with motor one, cylinder seven and loading plate, the motor one and drive division Part drive connection, the cylinder seven control the loading plate to be moved along Y-axis, and the loading plate is driven by the driving part and lived It is dynamic.
Further, the positioning welding module includes control fork four, pushing mechanism, cylinder nine and cylinder ten, the gas Described in the drive control of cylinder nine control fork four, pushing mechanism described in the drive control of cylinder ten, it is described control fork four, it is described Pushing mechanism controls the carrier to move respectively.
Further, the rotational positioning welding module includes motor two, rotation tine, photoelectric sensor and is in the light Piece, the photoelectric sensor sensing control the light barrier, and the motor two drives the rotation tine to rotate, the rotation Tine controls the carrier to rotate.
Further, the right iron-clad conveying locating module, left iron-clad conveying locating module, rim charge cleaning modul, connector Position placement module, connector position correction module, several positioning welding module, rotational positioning welding module, line taking rivetings Module is separately installed with photoelectric sensor.
Further, the connector positioning placement module can be that machine places connector modules or artificial placement by hand automatically Connector modules.
Further, the connector position correction module be respectively equipped with clamp, control fork two, chute two and control fork three by Cylinder is controlled, and the clamp and control fork two are arranged on the chute two, and the clamp and control fork two can be in the chutes Moved up and down on two along Z axis.
Further, the line taking riveting module includes pressure pin, clamping jaw cylinder, teeth part and cylinder 11, institute's pressure pin with The clamping jaw cylinder cooperating, the cylinder 11 promote the teeth part to be moved right along X axis, and the clamping jaw cylinder can Rotation.
Further, the frame is additionally provided with manual operation table top, for manually participating in placing connector operation;The machine The panel on frame is extensible modules station panel.
The beneficial effect of the utility model against existing technologies is that the utility model is on automatic welding assembling disk machine Each functional module carry out Rational structure design, be allowed to a whole set of machine operation and coordinate, automatically working flow, can multiple spot face and Rotation substantially increases productivity ratio, wire rod connector part is welded in place to wire rod connector welding assembly, product is more attractive, Quality is higher.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only It is some embodiments of the utility model, for those of ordinary skill in the art, before creative labor is not paid Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is right iron-clad conveying locating module structural representation of the present utility model;
Fig. 3 is left iron-clad conveying locating module structural representation of the present utility model;
Fig. 4 is rim charge cleaning modul structural representation of the present utility model;
Fig. 5 is connector positioning placement module structural representation of the present utility model;
Fig. 6 is connector position correction module structural representation of the present utility model;
Fig. 7 is positioning welding module structural representation of the present utility model;
Fig. 8 is rotational positioning welding module structural representation of the present utility model;
Fig. 9 is line taking riveting modular structure schematic diagram of the present utility model;
Figure 10 is carrier structure schematic diagram of the present utility model;
Figure 11 is welding laser machine structural representation of the present utility model;
In figure:1st, frame;2nd, right iron-clad conveying locating module;3rd, left iron-clad conveying locating module;4th, rim charge cleaning modul; 5th, connector positioning placement module;6th, connector position correction module;7th, positioning welding module;8th, rotational positioning welding module; 9th, line taking riveting module;10th, carrier;11st, laser machine is welded;101st, panel;102nd, disk work top;103rd, rotating disk mechanism; 104th, manual operation table top;201st, runner one;202nd, right iron-clad;203rd, material splitting cylinder one;204th, material folding part one;205th, cylinder One;206th, cylinder two;207th, cylinder three;300th, runner two;301st, left iron-clad;302nd, material folding part two;303rd, material splitting cylinder two; 304th, cylinder four;305th, cylinder five;306th, cylinder six;400th, driving part;401st, motor one;402nd, cylinder seven;403rd, carry Plate;500th, control fork one;501st, chute one;502nd, cylinder eight;600th, clamp;601st, control fork two;602nd, chute two;603rd, control System fork three;700th, control fork four;701st, pushing mechanism;702nd, cylinder nine;703rd, cylinder ten;800th, motor two;801st, rotary pawl Part;802nd, photoelectric sensor;803rd, light barrier;900th, pressure pin;901st, clamping jaw cylinder;902nd, teeth part;903rd, cylinder ten One.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.
Refering to Fig. 1, the utility model shown in figure is used for the automatic welding assembling disk machine of wire rod connector iron-clad, Including frame 1, the frame 1 is fixed with panel 101, and the panel 101 is provided with rotating disk mechanism 103, the disk machine Disk work top 102 is provided with structure 103, it is characterised in that:Right iron-clad conveying positioning mould on the panel 101 Block 2, left iron-clad conveying locating module 3, rim charge cleaning modul 4, connector positioning placement module 5, connector position correction module 6th, several positioning welding modules 7, rotational positioning welding module 8, line taking riveting modules 9 are along the rotation direction of rotating disk mechanism 103 It is sequentially distributed and some carriers 10, institute is uniformly installed in the periphery of disk work top 102, the disk work top 102 Stating several positioning welding modules 7, rotational positioning welding module 8 can regulate and control position to the carrier 10, several described positioning Welding module 7, rotational positioning welding module 8 correspond station and are respectively equipped with welding laser machine 11.The right iron-clad conveying Locating module 2, left iron-clad conveying locating module 3, rim charge cleaning modul 4, connector positioning placement module 5, connector position school Positive module 6, several positioning welding modules 7, rotational positioning welding module 8, line taking riveting module 9 are separately installed with optoelectronic induction Device, the photoelectric sensor sense iron-clad, that is, perform the next step.
As shown in fig.2, the right iron-clad conveying locating module 2 is provided with the automatic control module component of cylinder 1 along X Axially move left, the automatic control module component of cylinder 2 206 is moved down along Z axis, and right iron-clad 202 is drawn by runner 1 Under the runner 1 it is hanging, material splitting cylinder 1 controls material folding part 1 to left movement by the iron-clad on monolith band It is divided into single iron-clad, the control module component Y-axis of cylinder 3 207 is moved forward, and the right iron-clad 202 is inserted in into the clamping jaw of carrier 10 In.
As shown in fig.3, the left iron-clad conveying locating module 3 is provided with the automatic control module component of cylinder 4 304 along X Axially move left, the automatic control module component of cylinder 5 305 is moved down along Z axis, and left iron-clad 301 is drawn by runner 2 300 Under the runner 2 300 it is hanging, material splitting cylinder 2 303 controls material folding part 2 302 to left movement by the iron-clad on monolith band It is divided into single iron-clad, the control module component Y-axis of cylinder 6 306 is moved forward, and the left iron-clad 301 is inserted in into the clamping jaw of carrier 10 In.
As shown in fig.4, the rim charge cleaning modul 4 is provided with motor 1, cylinder 7 402 and loading plate 403, institute Motor 1 and the drive connection of driving part 400 are stated, the cylinder 7 402 controls the loading plate 403 to be moved along Y-axis, described By the driving activity of driving part 400, the loading plate 403 slides whole component on sliding block and passed through loading plate 403 The rotation driving part 400 that 360 ° of eccentric wheel moves, and squeezes the unnecessary rim charge of right iron-clad 202 and left iron-clad 301.
As shown in fig.5, the connector positioning placement module 5 can be that machine places connector modules or artificial hand automatically Work places connector modules.The connector positioning placement module 5 is controlled by cylinder 8 502, and control fork 1 is in chute one 501 along Z-direction slide downward, and control fork 1 can extend into vestibule face set on the carrier 10, by carrier 10 Tongue piece stretch out to the left and right sides, at the same time, by manually or wire rod connector is put into the carrier by machine automatically 10 head end regions, under the effect of the magnetic pull of carrier 10, wire rod connector can be placed rapidly in place.
As shown in fig.6, the connector position correction module 6 is respectively equipped with clamp 600, control fork 2 601, chute two 602 and control fork 3 603 controlled by cylinder, the clamp 600 and control fork 2 601 are arranged on the chute 2 602, described Clamp 600 and control fork 2 601 can move up and down on the chute 2 602 along Z axis.Clamp 600 blocks wire rod connector, control System fork 3 603 can be put in the vestibule of carrier 10, allow wire rod connector head end to place positive stop automatically.Photoelectric sensor sends letter Number, clamp 600 and control fork 2 601 Z axis on chute 2 602 move up, while carrier 10 is with disk work top 102 Rotation goes to subsequent processing.
As shown in fig.7, it is described positioning welding module 7 include control fork 4 700, pushing mechanism 701, cylinder 9 702 with And cylinder 10, control described in the drive control of cylinder 9 702 are pitched 4 700, pushed away described in the drive control of cylinder 10 Dynamic component 701, the control fork 4 700, the pushing mechanism 701 control the carrier 10 to move respectively.The control Carrier 10 can be extend into by pitching 4 700, control the clamping jaw of carrier 10, the control module component of cylinder 10 moves along Z axis, described Control fork 4 700, which moves down, fixes connector head end, and the control assembly of cylinder 9 702 moves forward along Y-axis, the pushing part Part 701 promotes carrier 10, in the presence of elastic force, the clamping jaw on carrier 10 is fixed iron-clad riveting on the connectors.It is described The control control four 700Z axles of fork of cylinder 10 move up, and the cylinder 9 702 controls the pushing mechanism 701 along after Y-axis It is mobile, the clamping jaw on carrier 10 is returned to original position, while carrier goes to subsequent processing with rotating disk.
As shown in fig.8, the rotational positioning welding module 8 includes motor 2 800, rotation tine 801, optoelectronic induction Device 802 and light barrier 803, the sensing of photoelectric sensor 802 control the light barrier 803, and the motor 2 800 drives institute State rotation tine 801 to rotate, the rotation tine 801 controls the carrier 10 to rotate.The photoelectric sensor 802 senses And when providing signal, light barrier 803 rotates, rotation tine 801 blocks carrier 10, and motor 800 drives 801 turns of tine of rotation It is dynamic, laser machine 11 is spot welded in place and carries out laser welding soldering iron shell, and left iron-clad 301 and right iron-clad 202 are welded on Together.
As shown in fig.9, the line taking riveting module 9 includes pressure pin 900, clamping jaw cylinder 901, teeth part 902 and gas Cylinder 11, institute's pressure pin 900 and the cooperating of clamping jaw cylinder 901, the cylinder 11 promote the teeth part 902 move right along X axis, and the clamping jaw cylinder 901 is rotatable.
Wire rod connector is because Action of Gravity Field lets droop in the line taking riveting module 9, and the pressure pin 900 is in cylinder Under effect, rise and hold up connection wire, the clamping jaw cylinder 901 clamps connecting line, connector is taken from the localization region of carrier 10 Go out.The cylinder 11 pushes away the teeth part 902 and moved right along X axis, drives pinion rotation, the clamping jaw cylinder Connector with rotation, is sent to riveting and carries out riveting and take finished product away by manipulator to be put into product area by 901.
The frame 1 is additionally provided with manual operation table top 104, for manually participating in placing connector operation;The frame 1 On the panel 101 be extensible modules station panel, for increasing other functional modules, enrich wire rod connector assembling stream Waterline, the panel 101 can set the station of ten or more, and each station can all install One function module, and functional module can To work simultaneously, next process is carried out again after the photoelectric sensor automatic sensing optical fiber in module, so can be automatic continuous Steady production.
The technological process that the utility model is used for the automatic welding assembling disk machine of wire rod connector iron-clad is as follows:
S1:Right iron-clad 202 is inserted by right iron-clad conveying locating module 2 and navigates to carrier, on photoelectric sensor Optical fiber senses iron-clad, is simultaneously emitted by signal, and carrier 10 goes to subsequent processing with rotating disk;
S2:Left iron-clad 301 is inserted by left iron-clad conveying locating module 3 and navigates to carrier, on photoelectric sensor Optical fiber senses iron-clad, is simultaneously emitted by signal, and carrier 10 goes to subsequent processing with rotating disk;
S3:The unnecessary rim charge of iron-clad is shaken out by wobbler action of rim charge cleaning modul 4 or so, the light on photoelectric sensor Fibre senses iron-clad, is simultaneously emitted by signal, and carrier 10 goes to subsequent processing with rotating disk;
S4:The manual or automatic installation of placement module 5 is positioned by connector and places connector, photoelectric sensor senses light Fibre, is simultaneously emitted by signal, and carrier 10 goes to subsequent processing with rotating disk;
S5:Connector position correction module 6 judges whether connector is in place, and photoelectric sensor senses optical fiber, together When send signal, carrier 10 goes to subsequent processing with rotating disk;
S6:Several positioning welding modules 7 carry out iron-clad merga pass welding laser machine and carry out different angle laser welding, Carrier 10 goes to subsequent processing with rotating disk;
S7:The pivoting rail shell-side face of rotational positioning welding module 8 carries out laser welding, the next work as rotating disk is gone to of carrier 10 Sequence;
S8:Line taking, riveting are carried out by line taking riveting module 9.
The motor driven disk work top 102 of rotating disk mechanism 103 rotates, the carrier 10 on disk work top 102 have with Disk machine 103 and drive disk work top 102 to rotate and be automatically fed into position corresponding to each module, in each group of module Set photoelectric sensor automatic sensing optical fiber and can send induced signal.The unique design of the structure of carrier 10, connector The cooperation of head end, guide rod and upper and lower clamping jaw can perfectly alignment connector head end and iron-clad, insertion left and right iron-clad mechanism be accurate Iron-clad is really navigated into carrier 10, the center rotating shaft of carrier 10 can drive iron-clad to rotate with 180 ° of rotations, so as to top and bottom, Side laser welding.
Preferred embodiment of the present utility model is the foregoing is only, is not used for limiting practical range of the present utility model; I.e. all equivalents done according to right of the present utility model, it is that the utility model claims scope is covered Lid.

Claims (9)

1. for the automatic welding assembling disk machine of wire rod connector iron-clad, including frame(1), the frame(1)Support is solid Surely there is panel(101), the panel(101)Rotating disk mechanism is installed(103), the rotating disk mechanism(103)On be provided with disk Work top(102), it is characterised in that:Installed in the panel(101)On right iron-clad conveying locating module(2), left iron-clad Convey locating module(3), rim charge cleaning modul(4), connector positioning placement module(5), connector position correction module(6)、 Several positioning welding modules(7), rotational positioning welding module(8), line taking riveting module(9)Along rotating disk mechanism(103)Turn Dynamic direction is sequentially distributed in the disk work top(102)Periphery, the disk work top(102)Uniformly it is provided with some Carrier(10), several described positioning welding modules(7), rotational positioning welding module(8)Can be to the carrier(10)Regulation and control are fixed Position, several described positioning welding modules(7), rotational positioning welding module(8)Correspond station and be respectively equipped with to weld and swash Ray machine(11).
2. the automatic welding according to claim 1 for wire rod connector iron-clad assembles disk machine, it is characterised in that: The rim charge cleaning modul(4)It is provided with motor one(401), cylinder seven(402)And loading plate(403), the motor one(401) With driving part(400)Drive connection, the cylinder seven(402)Control the loading plate(403)Moved along Y-axis, the carrying Plate(403)Pass through the driving part(400)Driving activity.
3. the automatic welding according to claim 2 for wire rod connector iron-clad assembles disk machine, it is characterised in that: The positioning welding module(7)Including control fork four(700), pushing mechanism(701), cylinder nine(702)And cylinder ten (703), the cylinder nine(702)Control fork four described in drive control(700), the cylinder ten(703)Pushed away described in drive control Dynamic component(701), the control fork four(700), the pushing mechanism(701)The carrier is controlled respectively(10)It is mobile.
4. the automatic welding according to claim 3 for wire rod connector iron-clad assembles disk machine, it is characterised in that: The rotational positioning welding module(8)Including motor two(800), rotation tine(801), photoelectric sensor(802)And gear Mating plate(803), the photoelectric sensor(802)Sensing controls the light barrier(803), the motor two(800)Described in driving Rotate tine(801)Rotate, the rotation tine(801)Control the carrier(10)Rotate.
5. the automatic welding for wire rod connector iron-clad according to Claims 1-4 any one assembles disk machine, It is characterized in that:The right iron-clad conveying locating module(2), left iron-clad conveying locating module(3), rim charge cleaning modul(4), even Connect device positioning placement module(5), connector position correction module(6), several positioning welding modules(7), rotational positioning welding Module(8), line taking riveting module(9)It is separately installed with photoelectric sensor.
6. the automatic welding according to claim 5 for wire rod connector iron-clad assembles disk machine, it is characterised in that: The connector positions placement module(5)Place connector modules or artificial placement connector modules by hand automatically for machine.
7. the automatic welding according to claim 6 for wire rod connector iron-clad assembles disk machine, it is characterised in that: The connector position correction module(6)It is respectively equipped with clamp(600), control fork two(601), chute two(602)And control fork Three(603)Controlled by cylinder, the clamp(600)With control fork two(601)It is arranged on the chute two(602)On, the card Son(600)With control fork two(601)Can be in the chute two(602)On moved up and down along Z axis.
8. the automatic welding according to claim 7 for wire rod connector iron-clad assembles disk machine, it is characterised in that: The line taking riveting module(9)Including pressure pin(900), clamping jaw cylinder(901), teeth part(902)And cylinder 11(903), Institute's pressure pin(900)With the clamping jaw cylinder(901)Cooperating, the cylinder 11(903)Promote the teeth part(902) Moved right along X axis, the clamping jaw cylinder(901)It is rotatable.
9. the automatic welding according to claim 8 for wire rod connector iron-clad assembles disk machine, it is characterised in that: The frame(1)It is additionally provided with manual operation table top(104), for manually participating in placing connector operation;The frame(1)On The panel(101)For extensible modules station panel.
CN201720907716.9U 2017-07-25 2017-07-25 Automatic welding for wire rod connector iron-clad assembles disk machine Expired - Fee Related CN207104096U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720907716.9U CN207104096U (en) 2017-07-25 2017-07-25 Automatic welding for wire rod connector iron-clad assembles disk machine

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Application Number Priority Date Filing Date Title
CN201720907716.9U CN207104096U (en) 2017-07-25 2017-07-25 Automatic welding for wire rod connector iron-clad assembles disk machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112894130A (en) * 2020-12-23 2021-06-04 广州方义制刷有限公司 Iron shell laser welding equipment and technological process thereof
CN114310287A (en) * 2021-11-30 2022-04-12 广东联基精密工业有限公司 Carousel formula USB connector equipment
CN114799880A (en) * 2022-05-16 2022-07-29 德盈科技(深圳)有限公司 Soldering tin riveting all-in-one

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112894130A (en) * 2020-12-23 2021-06-04 广州方义制刷有限公司 Iron shell laser welding equipment and technological process thereof
CN112894130B (en) * 2020-12-23 2021-08-31 广州方义制刷有限公司 Iron shell laser welding equipment and technological process thereof
CN114310287A (en) * 2021-11-30 2022-04-12 广东联基精密工业有限公司 Carousel formula USB connector equipment
CN114310287B (en) * 2021-11-30 2024-04-19 联基精密电子股份有限公司 Carousel formula USB connector equipment
CN114799880A (en) * 2022-05-16 2022-07-29 德盈科技(深圳)有限公司 Soldering tin riveting all-in-one

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