CN207103776U - A kind of crystallizer for up-drawing method production copper - Google Patents
A kind of crystallizer for up-drawing method production copper Download PDFInfo
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- CN207103776U CN207103776U CN201720764283.6U CN201720764283U CN207103776U CN 207103776 U CN207103776 U CN 207103776U CN 201720764283 U CN201720764283 U CN 201720764283U CN 207103776 U CN207103776 U CN 207103776U
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Abstract
The utility model provides a kind of crystallizer for up-drawing method production copper, it can solve the cooling requirement that existing crystallizer can not control above-mentioned second stage and phase III simultaneously, influence copper bar cooling effect, limit copper rod up-leading speed, restrict production capacity, the higher technical problem of cost.Its bushing pipe, outer tube for including core pipe and being sheathed on successively outside core pipe, core pipe, bushing pipe, the upper end of outer tube are connected with end cap, core pipe encloses to form intake tunnel with bushing pipe, bushing pipe and outer tube enclose to form exhalant canal, the lower end of core pipe is connected with copper sheathing, graphite jig is fixedly connected with copper sheathing, it is characterised in that:Core pipe outer cover is equipped with demarcation strip, demarcation strip separates intake tunnel and exhalant canal to form independent the first cooling water channel unit and the second cooling water channel unit respectively, and water inlet delivery port is independently set corresponding to the first cooling water channel unit and the second cooling water channel unit.
Description
Technical field
It the utility model is related to up-drawing method production copper process equipment, and in particular to a kind of crystallizer for up-drawing method production copper.
Background technology
Up-drawing method is widely used in production oxygen-free copper bar, cathode copper is fused into liquid through power frequency induction furnace, warm stove will
Copper liquid temperature is controlled in prescribed limit, and copper liquid enters graphite jig and passes through upper lead conticaster quick crystallisation by cooling in a crystallizer
Continuously produce copper bar.During wherein copper liquid is changed into copper bar, the speed and quality of crystallization, it is related to anaerobic
The yield of copper bar and follow-up machinable plasticity, the cooling after crystallization are also related to the quality on the surface of product, when cooling is imitated
In the state of fruit is undesirable, the yield of copper bar is also influenced whether.Comparatively on the premise of product following process plasticity is ensured.
The speed of crystallization is faster, and the yield of continuous up-casting is higher.Cooling effect after crystallization is better, and quality, the yield of product are higher.
The primary structure of the existing crystallizer for up-drawing method production copper is as shown in figure 1, be sheathed on including core pipe 1 and successively
Bushing pipe 2, outer tube 3 outside core pipe, core pipe 1, bushing pipe 2 and the upper end of outer tube 3 are connected with end cap 8, the lower end of core pipe 1 welding copper sheathing 6, copper sheathing
Graphite jig 7 is fixed with 6;Enclose to form intake tunnel 4 between bushing pipe 2 and core pipe 1, copper sheathing 6, bushing pipe 2 encloses shape with outer tube 3
Into exhalant canal 5, end cap 8 is provided with water inlet 8 corresponding with intake tunnel 4, exhalant canal 5, delivery port 9, exhalant canal 5 with
The lower end of intake tunnel 4 connects.
The process of copper is produced by above-mentioned crystallizer can be divided into 3 stages:First stage, copper liquid enter along graphite jig,
This stage copper is liquid;Second stage, copper liquid enter the connecting portion of graphite jig and copper sheathing, and this stage is due to the work of cooling water
With, copper liquid release amount of heat, and semisolid is changed into until solid-state by liquid;Phase III, copper liquid are coagulated in graphite jig
Draw along core pipe after knot, in the presence of cooling water, persistently the copper bar formed in core pipe is cooled down.Second stage, copper by
Liquid is changed into semi-solid until the process of solid, is the committed step that up-drawing method produces oxygen-free copper bar;In its crystallization process, if
Cool down excessive, easily cause cold shut;If cooling is too small, red heart is easily caused(Copper bar cooling is the process of ecto-entad Step crystallization, interior
Portion's incomplete cooling effect of crystallization is inadequate, can cause red heart, oxidation)Product is caused defect occur.Phase III, copper bar is by graphite
Condense in mould and finish, now copper bar surface temperature is very high, it is necessary to persistently cooled down, make copper bar go out crystallizer after temperature drop
To less than 50 degree, to prevent copper bar from oxidation reaction occurs with the oxygen gas and water in air at high operating temperatures.
Heat exchange is carried out to core pipe and copper sheathing simultaneously by single intake tunnel, causes crystallizer can not control phase simultaneously
The cooling requirement of second stage and phase III are answered, influences copper bar cooling effect, limit copper rod up-leading speed, consequently, it is possible to produce
It can be restricted, production cost also necessarily rises.
Utility model content
In view of the above-mentioned problems, the utility model provides a kind of crystallizer for up-drawing method production copper, it can solve existing
Crystallizer can not control the cooling requirement of above-mentioned second stage and phase III simultaneously, influence copper bar cooling effect, limit copper bar
Lead speed, restrict production capacity, the higher technical problem of cost.
Its technical scheme is such, its bushing pipe, outer tube for including core pipe and being sheathed on successively outside core pipe, the core
Pipe, bushing pipe, the upper end of outer tube are connected with end cap, and the core pipe encloses to form intake tunnel with the bushing pipe, the bushing pipe and institute
Outer tube to be stated to enclose to form exhalant canal, the lower end of the core pipe is connected with copper sheathing, and graphite jig is fixedly connected with the copper sheathing, its
It is characterised by:The core pipe outer cover is equipped with demarcation strip, and the demarcation strip separates intake tunnel and exhalant canal to be formed respectively
Independent the first cooling water channel unit and the second cooling water channel unit, the first cooling water channel unit and the second cooling water channel list
Water inlet delivery port is independently set corresponding to first.
Further, the bushing pipe is provided with two sections, and the demarcation strip is arranged between adjacent bushing pipe, the demarcation strip and institute
The sealed connection of core pipe junction, its peripheral end face and outer tube sealed connection are stated, between its upper surface and liner at its lower end face are left
Gap, so that the intake tunnel of the first cooling water channel unit connects with exhalant canal;
First water inlet and the first delivery port, first water inlet and first delivery port point are set on the end cap
Intake tunnel and exhalant canal not with the first cooling water channel unit connect;The lower section of the demarcation strip, the outer tube wall
Upper to set the second inlet opening, the second apopore respectively, second water inlet and second delivery port cool down with second respectively
The intake tunnel and exhalant canal of water channel unit connect.
Further, copper sheathing is provided with internal thread, and graphite jig is provided with external screw thread, copper sheathing and graphite jig and passes through inside and outside spiral shell
Line is connected.
Crystallizer of the present utility model, first cooling water arranged along core pipe length direction is separated to form by dividing plate
Road unit and the second cooling water channel unit, realize the cooling requirement of phase III and second stage while regulate and control, so that it is guaranteed that cold
But effect, lead speed is lifted, and then discharges production capacity, reduce manufacturing cost.
Brief description of the drawings
Fig. 1 is the structural representation of the existing crystallizer that copper is produced for up-drawing method.
Fig. 2 is the structural representation of the crystallizer of the present utility model that copper is produced for up-drawing method.
Embodiment
As shown in Fig. 2 its bushing pipe, outer tube 3 for including core pipe 1 and being sheathed on successively outside core pipe 1, core pipe 1, bushing pipe,
The upper end of outer tube 3 is connected with end cap 13, and core pipe 1 and bushing pipe enclose to form intake tunnel, and bushing pipe and outer tube 3, which enclose, to be formed water outlet and lead to
Road, the lower end of core pipe 1 are connected with copper sheathing 6a, and the top of graphite jig 7 is threadedly connected in copper sheathing 6a, and the outer cover of core pipe 1, which is equipped with, divides
Dividing plate 13, demarcation strip 13 separate intake tunnel and exhalant canal to form the first independent cooling water channel unit and second cold respectively
But water inlet delivery port is independently set corresponding to water channel unit, the first cooling water channel unit and the second cooling water channel unit.
In the embodiment, bushing pipe is provided with two sections, and respectively bushing pipe 2a, bushing pipe 2b, demarcation strip 13 are arranged at bushing pipe 2a, bushing pipe
Between 2b, demarcation strip 13 is tightly connected with the junction of core pipe 1, its peripheral end face and outer tube 3 are tightly connected, its upper surface and bushing pipe
2a leaves gap in lower surface, so that the intake tunnel of the first cooling water channel unit connects with exhalant canal;
The first water inlet 8a and the first delivery port 9a, the first water inlet 8a and the first delivery port 9a is set to distinguish on end cap 13
Connected with the intake tunnel 4a and exhalant canal 4b of the first cooling water channel unit;The lower section of demarcation strip 13, on the wall of outer tube 3 point
Do not set the second inlet opening 8b, the second apopore 9b, the second water inlet 8b and the second delivery port 9b respectively with the second cooling water channel
The intake tunnel 4b and exhalant canal 5b of unit are connected.
In the embodiment, copper sheathing 6a outer tubes 3 are provided with base sleeve 6c, and the gap bottom between base sleeve 6c and copper sheathing 6a passes through connection
Plate 6b is tightly connected, and lower end and the connecting plate 6b of the bushing pipe in the end of core pipe 1 are arranged at intervals, and the lower end of outer tube 3 is plugged in base sleeve
6c tops are simultaneously tightly connected.
Figure median septum 13 and copper sheathing 6a are spaced apart, because in actual use, dividing plate is closer to copper sheathing, and
The cooling regulation and control that two cooling water channel units produce copper second stage to crystallizer are better, but also lead to the second water inlet and second and go out
The mouth of a river is nearer from power frequency induction furnace, and when the second water inlet and the second delivery port correspond to pipeline and need to safeguard, it is hidden to there is safety
Suffer from(High temperature).
In the embodiment, bushing 2a lower end is supported in the annular groove of the upper surface of dividing plate 13, and bushing 2b lower end is supported in
In the annular groove of connecting plate 6b upper surfaces, bushing 2a, bushing 2b lower end are flaring structure, and open up scallop, flaring structure energy
Enough to improve support steadiness, the height of scallop is more than annular groove depth, to form the gap that Cooling Water flows through;In addition, also may be used
Dividing plate is set up under bushing 2b, bushing 2b is supported on dividing plate.
In figure, 10 be graphite protective sleeve, and 11 be graphite flakes, and 12 be asbestos set.
Claims (3)
1. a kind of crystallizer for up-drawing method production copper, its bushing pipe, outer tube for including core pipe and being sheathed on successively outside core pipe,
The core pipe, bushing pipe, the upper end of outer tube are connected with end cap, and the core pipe encloses to form intake tunnel with the bushing pipe, the lining
Pipe and the outer tube are enclosed to form exhalant canal, and the lower end of the core pipe is connected with copper sheathing, and graphite is fixedly connected with the copper sheathing
Mould, it is characterised in that:The core pipe outer cover is equipped with demarcation strip, the demarcation strip by intake tunnel and exhalant canal respectively every
It is disconnected to form independent the first cooling water channel unit and the second cooling water channel unit, the first cooling water channel unit and the second cooling
Water inlet delivery port is independently set corresponding to water channel unit.
A kind of 2. crystallizer for up-drawing method production copper according to claim 1, it is characterised in that:The bushing pipe is provided with two
Section, the demarcation strip are arranged between adjacent bushing pipe, and the demarcation strip is tightly connected with the core pipe junction, its peripheral end face
It is tightly connected with the outer tube, gap is left in its upper surface and liner at its lower end face, so that the water inlet of the first cooling water channel unit is led to
Road connects with exhalant canal;
First water inlet and the first delivery port be set on the end cap, first water inlet and first delivery port respectively with
The intake tunnel and exhalant canal of first cooling water channel unit connect;The lower section of the demarcation strip, on the outer tube wall point
Second inlet opening, the second apopore be not set, second water inlet and second delivery port respectively with the second cooling water channel
The intake tunnel and exhalant canal of unit connect.
A kind of 3. crystallizer for up-drawing method production copper according to claim 1, it is characterised in that:Copper sheathing is provided with interior spiral shell
Line, graphite jig are provided with external screw thread, and copper sheathing and graphite jig are connected by internal and external screw thread.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107252881A (en) * | 2017-06-28 | 2017-10-17 | 无锡超洲科技有限公司 | The crystallizer of copper is produced for up-drawing method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107252881A (en) * | 2017-06-28 | 2017-10-17 | 无锡超洲科技有限公司 | The crystallizer of copper is produced for up-drawing method |
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