CN207087086U - Headlight adjusting switch production line - Google Patents
Headlight adjusting switch production line Download PDFInfo
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- CN207087086U CN207087086U CN201721024328.2U CN201721024328U CN207087086U CN 207087086 U CN207087086 U CN 207087086U CN 201721024328 U CN201721024328 U CN 201721024328U CN 207087086 U CN207087086 U CN 207087086U
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- delivery track
- oiling
- production line
- shell
- adjusting switch
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Abstract
It the utility model is related to production line technology field, especially headlight adjusting switch production line, the production line includes upper delivery track, lower delivery track, product jig plate, robot palletizer, reducing motor, elevating mechanism, oil filling mechanism, welding mechanism, shell assembling mechanism, upper delivery track is by using lifting the top that the elevating mechanism of product jig plate is connected in parallel at lower delivery track, upper delivery track is connected with reducing motor respectively with lower delivery track, the side of upper delivery track is sequentially provided with as the oil filling mechanism of part automatic oiling, for the welding mechanism of part automatic tin soldering, shell assembling mechanism for the automatic package shell of product and for sorting the robot palletizer of fine or not part, product jig plate is engaged with upper delivery track and lower delivery track.The utility model provides a kind of headlight adjusting switch production line, by automatic soldering, automatically clamp, automatic detection and automatic sorting provide processing work efficiency.
Description
Technical field
It the utility model is related to production line technology field, especially headlight adjusting switch production line.
Background technology
Existing switch part welding assembly is required for carrying out using a large amount of manpowers, and not only human cost is higher, Er Qiejia
Work efficiency rate is low, and security incident easily occurs.
Utility model content
The technical problems to be solved in the utility model is：A large amount of manpowers are needed in order to solve existing switch part processing
Deficiency, the utility model provide a kind of headlight adjusting switch production line, by automatic soldering, automatically clamp, automatic detection and
Automatic sorting provides processing work efficiency.
Technical scheme is used by the utility model solves its technical problem：
A kind of headlight adjusting switch production line, including upper delivery track, lower delivery track, product jig plate, stacking machine
People, reducing motor, CCD welding detector, elevating mechanism, oil filling mechanism, welding mechanism, shell assembling mechanism, CCD symbol detections
Mechanism, laser marking mechanism, upper delivery track are connected in parallel at lower conveying by using to lift the elevating mechanism of product jig plate
The top of track, upper delivery track are connected with reducing motor respectively with lower delivery track, and the side of upper delivery track is sequentially provided with
Detection is welded for the oil filling mechanism of part automatic oiling, the CCD for being the welding mechanism of part automatic tin soldering, detecting scolding tin quality
Instrument, shell assembling mechanism, the CCD symbol detections mechanism of detection panel symbol, laser marking machine for the automatic package shell of product
Structure and for sorting the robot palletizer of fine or not part, product jig plate is engaged with upper delivery track and lower delivery track.
Pass through above-mentioned technical proposal, reducing motor drive the conveyer belt of upper delivery track and lower delivery track to be driven,
So as to drive the product jig plate equipped with part toward the direction transmission needed.Product jig plate drives part to go to oiling machine successively
Part oiling is carried out at structure, goes to progress stitch soldering operation at welding mechanism, goes at CCD welding detectors and detects soldering matter
Amount, progress shell installation at shell assembling mechanism is gone to, CCD symbol detections mechanism detection panel symbol is gone to, goes to laser to beat
Mark mechanism and carry out laser marking, go at robot palletizer and carry out the sorting of fine or not product.
Specifically, elevating mechanism is made up of lifter plate, lift cylinder, line slide rail, stepper motor and belt conveyor, lifting
Cylinder is connected with stepper motor, and stepper motor is engaged with the line slide rail on lifter plate end face, and stepper motor, which is provided with, to be used for
The belt conveyor of transmission.
Pass through above-mentioned technical proposal, first rotated forward by stepper motor, the production on upper delivery track or lower delivery track
Product jig plate is taken on the track of stepper motor, and the stepper motor for being loaded with product jig plate is then driven by lift cylinder, along
Rectilinear orbit on lifter plate moves up and down, so as to reach allow product jig plate upper delivery track and lower delivery track it
Between the purpose changed.Stepper motor reversely rotates after finally arriving at, and drives belt conveyor that product jig plate is transmitted
Return upper delivery track or lower delivery track.
Specifically, the oil filling mechanism adjusts valve, oiling tool, rotation oiling platform and oiling plate by the uniformity and formed,
The perpendicular end surface of oiling plate is provided with oiling tool and uniformity adjustment valve, and oiling plate level end face is provided with rotation oiling and put down
Platform.
Pass through above-mentioned technical proposal, put part into rotation oiling platform by hand, rotate oiling platform under cylinder drive,
Moved below along the horizontal end face of oiling plate toward oiling tool, so as to complete oiling action using oiling tool, because degree is adjusted
Whole valve can be with adjusting oil mass.After oiling finishes, part is removed, is placed into the product jig plate on delivery track.
Specifically, the welding mechanism is made up of three-axis robot, electric iron and turning manipulator, three-axis robot and electricity
Flatiron is connected, and three-axis robot bottom is provided with turning manipulator.
Pass through above-mentioned technical proposal, three-axis robot can drive electric iron to be moved up and down, so that electric
Flatiron can carry out soldering one by one to 9 solder joints on part, then using turning mechanical hand handle fitting turnover 180 degree, so that
It can continue to carry out soldering one by one to 9 solder joints on part reverse side.
Specifically, the shell assembling mechanism is by shell feeding vibrating disk, rotary shaft, telescopic cylinder, clamping jaw and binder
Composition, rotary shaft are connected with telescopic cylinder, and the tailpiece of the piston rod of telescopic cylinder is connected with clamping jaw, the discharging opening of shell feeding vibrating disk
It is in binder on same track, telescopic cylinder is located above binder.
Shell is displaced into discharging opening by Pass through above-mentioned technical proposal, shell feeding vibrating disk, then utilizes transmission device handle
The shell for being displaced into discharging opening is put into binder, and now rotary shaft drives telescopic cylinder to be rotated, and telescopic cylinder drives folder
Pawl carries out flexible action, using the part on clamping jaw gripping product jig plate, and puts into binder, part and shell first are pressed from both sides
It is fitted together, then is taken out and be placed on product jig plate by clamping jaw.
The beneficial effects of the utility model are：The utility model provides a kind of headlight adjusting switch production line, by certainly
Dynamic soldering, clamp automatically, automatic detection and automatic sorting provide processing work efficiency.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the schematic diagram of elevating mechanism of the present utility model；
Fig. 3 is the schematic diagram of oil filling mechanism of the present utility model；
Fig. 4 is the schematic diagram of welding mechanism of the present utility model；
Fig. 5 is the schematic diagram of shell assembling mechanism of the present utility model；
Fig. 6 is the schematic diagram of robot palletizer of the present utility model；
Delivery track on 1. in figure, 2. times delivery tracks, 3. product jig plates, 4. robot palletizers, 5. reducing motors,
6.CCD welds detector, and 7. lifter plates, 8. lift cylinders, 9. line slide rails, 10. stepper motors, 11. belt conveyors, 12. is equal
Evenness adjustment valve, 13. oiling tools, 14. rotation oiling platforms, 15. oiling plates, 16. three-axis robots, 17. electric iron, 18.
Turning manipulator, 19. shell feeding vibrating disks, 20. rotary shafts, 21. telescopic cylinders, 22. clamping jaws, 23. binders, 24.CCD symbols
Number detector, 25. laser markers.
Embodiment
The utility model is described in further detail presently in connection with accompanying drawing.These accompanying drawings are simplified schematic diagram,
Only illustrate basic structure of the present utility model in a schematic way, therefore it only shows the composition relevant with the utility model.
Fig. 1 is structural representation of the present utility model, and Fig. 2 is the schematic diagram of elevating mechanism of the present utility model, and Fig. 3 is this
The schematic diagram of the oil filling mechanism of utility model, Fig. 4 are the schematic diagrames of welding mechanism of the present utility model, and Fig. 5 is the utility model
Shell assembling mechanism schematic diagram, Fig. 6 is the schematic diagram of robot palletizer of the present utility model.
A kind of headlight adjusting switch production line, including upper delivery track 1, lower delivery track 2, product jig plate 3, stacking machine
Device people 4, reducing motor 5, CCD welding detector 6, elevating mechanism, oil filling mechanism, welding mechanism, shell assembling mechanism, CCD symbols
Number detector 24, laser marker 25, upper delivery track 1 is by using lifting the parallel connection of the elevating mechanism of product jig plate 3
In the top of lower delivery track 2, upper delivery track 1 is connected with reducing motor 5 respectively with lower delivery track 2, upper delivery track 1
Side be sequentially provided with the oil filling mechanism for part automatic oiling, be part automatic tin soldering welding mechanism, detection scolding tin quality
CCD welding detector 6, shell assembling mechanism, the CCD symbol detection instrument of detection panel symbol for the automatic package shell of product
24th, laser marker 25 and for sorting the robot palletizer 4 of fine or not part, product jig plate 3 and upper delivery track 1 and under it is defeated
Track 2 is sent to be engaged.The elevating mechanism is by lifter plate 7, lift cylinder 8, line slide rail 9, stepper motor 10 and belt conveyor
11 compositions, lift cylinder 8 are connected with stepper motor 10, and stepper motor 10 is engaged with the line slide rail 9 on the end face of lifter plate 7,
Stepper motor 10 is provided with the belt conveyor 11 for being used for being driven.The oil filling mechanism by the uniformity adjust valve 12, oiling tool 13,
Rotation oiling platform 14 and oiling plate 15 form, and the perpendicular end surface of oiling plate 15 is provided with oiling tool 13 and uniformity adjustment valve
12,15 horizontal end face of oiling plate is provided with rotation oiling platform 14.The welding mechanism is by three-axis robot 16, the and of electric iron 17
Turning manipulator 18 forms, and three-axis robot 16 is connected with electric iron 17, and the bottom of three-axis robot 16 is provided with turning manipulator 18.
The shell assembling mechanism is made up of shell feeding vibrating disk 19, rotary shaft 20, telescopic cylinder 21, clamping jaw 22 and binder 23,
Rotary shaft 20 is connected with telescopic cylinder 21, and the tailpiece of the piston rod of telescopic cylinder 21 is connected with clamping jaw 22, shell feeding vibrating disk 19
Discharging opening is on same track with binder 23, and telescopic cylinder 21 is located at the top of binder 23.
With reference to shown in accompanying drawing 1 and accompanying drawing 2, lower delivery track 2 is under the drive of reducing motor 5 the product jig plate of zero load
3 move toward at elevating mechanism, until product jig plate 3 is moved on the slide rail of stepper motor 10, then utilize lift cylinder 8
Product jig plate 3 is together raised at upper delivery track 1 together with stepper motor 10, and then stepper motor 10 reversely rotates, and utilization is defeated
Send belt 11 that product jig plate 3 is sent on upper delivery track 1, the reducing motor 5 being now connected with upper delivery track 1 opens
It is dynamic, the product jig plate 3 of zero load is moved to below oil filling mechanism.
, can be by oiling after the product jig plate 3 of zero load is moved to below oil filling mechanism with reference to shown in accompanying drawing 1 and accompanying drawing 2
Locator qualification park below mechanism, now staff takes out part out of the both sides of oiling plate 15 physical disks, puts rotation into
Turn in oiling platform 14.Oiling platform 14 is now rotated under cylinder drive, is controlled along the horizontal end face of oiling plate 15 toward oiling
The lower section of tool 13 is mobile, so as to complete the grease injection of part using oiling tool 13.After oiling finishes, part is removed, put
Put in the product jig plate 3 on delivery track 1.
With reference to shown in accompanying drawing 1 and accompanying drawing 3, after oiling is completed, product jig plate 3 is sent to welding by upper delivery track 1
Below mechanism, now three-axis robot 16 drives electricity to iron 17 and is moved on the solder joint of part, and allows electric iron 17 to 9 on part
Individual solder joint carries out contact soldering one by one, then using turning manipulator 18 fitting turnover 180 degree, so as to continue to part
9 solder joints on reverse side carry out soldering one by one.
As shown in Figure 1, after soldering finishes, product jig plate 3 is moved to the lower section of CCD welding detector 6 with part,
The welding quality of part is detected using CCD welding detectors, underproof part can be flowed into defective work box, closed
The part of lattice is then automatically into below shell assembling mechanism.
With reference to shown in accompanying drawing 1 and accompanying drawing 4, when part is moved to shell assembling mechanism lower section, the meeting of shell feeding vibrating disk 19
Shell is discharged to discharging opening one by one, then the shell of discharge is put into binder 23 using transmission device, then rotary shaft
20 can rotate telescopic cylinder 21 to horizontality, and now clamping jaw 22 is relative with the part on product jig plate 3, telescopic cylinder 21
Piston rod stretched out with clamping jaw 22, until clamping jaw catches part, then the revolution via rotary shaft 20 so that clip the folder of part
Pawl is then sent into part in binder 23 towards binder 23, part and shell is assembled together via binder.Finally
It is put back into again by 22 parts for assembling shell of clamping jaw in product jig plate 3.
With reference to shown in accompanying drawing 1, assemble the part after shell and be transferred at manual inspection equipment, be via labor measurement
It is no qualified.Qualified part is sent at CCD symbol detection instrument again, detection part surface backboard light identifies whether qualified, knob
Position whether misloading.It is sent to again at laser marker 25, laser marking is carried out to part.
With reference to shown in accompanying drawing 1 and accompanying drawing 6, part is transferred at robot palletizer 4, the manipulator meeting of robot palletizer 4
Underproof part is gripped, it is qualified with not conforming to complete by the manipulator of the mobile robot palletizer 4 of the cooperation of motor and leading screw
The sorting operation of lattice product.
With reference to shown in accompanying drawing 1 and accompanying drawing 2, the product jig plate 3 after the completion of discharging is declined and returned to down by elevating mechanism
Delivery track 2, the elevating mechanism on opposite is then again fed to by lower delivery track 2, and goes back up to delivery track 1, then
The secondary lower section for returning to oil filling mechanism, it is possible to realize cycle operation.
Using it is above-mentioned according to desirable embodiment of the present utility model as enlightenment, pass through above-mentioned description, related work people
Member can carry out various changes and amendments in the range of without departing from this item utility model technological thought completely.This item is real
The content being not limited to new technical scope on specification, it is necessary to which its technology is determined according to right
Property scope.
Claims (5)
1. a kind of headlight adjusting switch production line, it is characterized in that, including upper delivery track (1), lower delivery track (2), product control
Have plate (3), robot palletizer (4), reducing motor (5), CCD welding detectors (6), elevating mechanism, oil filling mechanism, bonding machine
Structure, shell assembling mechanism, CCD symbol detections instrument (24), laser marker (25), upper delivery track (1) are produced by using to lift
The elevating mechanism of product jig plate (3) is connected in parallel at the top of lower delivery track (2), upper delivery track (1) and lower delivery track
(2) be connected respectively with reducing motor (5), the side of upper delivery track (1) be sequentially provided with the oil filling mechanism for part automatic oiling,
For the welding mechanism of part automatic tin soldering, detect scolding tin quality CCD weld detector (6), be the automatic package shell of product
Shell assembling mechanism, the CCD symbol detections instrument (24) of detection panel symbol, laser marker (25) and for sorting fine or not part
Robot palletizer (4), product jig plate (3) is engaged with upper delivery track (1) and lower delivery track (2).
2. headlight adjusting switch production line according to claim 1, it is characterised in that：The elevating mechanism is by lifter plate
(7), lift cylinder (8), line slide rail (9), stepper motor (10) and belt conveyor (11) composition, lift cylinder (8) and stepping
Motor (10) is connected, and stepper motor (10) is engaged with the line slide rail (9) on lifter plate (7) end face, on stepper motor (10)
Provided with the belt conveyor (11) for being driven.
3. headlight adjusting switch production line according to claim 1, it is characterised in that：The oil filling mechanism is adjusted by the uniformity
Whole valve (12), oiling tool (13), rotation oiling platform (14) and oiling plate (15) form, in the perpendicular end surface of oiling plate (15)
Provided with oiling tool (13) and uniformity adjustment valve (12), oiling plate (15) horizontal end face is provided with rotation oiling platform (14).
4. headlight adjusting switch production line according to claim 1, it is characterised in that：The welding mechanism is by three axle machines
People (16), electric iron (17) and turning manipulator (18) composition, three-axis robot (16) are connected with electric iron (17), three axle machines
People (16) bottom is provided with turning manipulator (18).
5. headlight adjusting switch production line according to claim 1, it is characterised in that：The shell assembling mechanism is by shell
Feeding vibrating disk (19), rotary shaft (20), telescopic cylinder (21), clamping jaw (22) and binder (23) composition, rotary shaft (20) with
Telescopic cylinder (21) is connected, and the tailpiece of the piston rod of telescopic cylinder (21) is connected with clamping jaw (22), and shell feeding vibrating disk (19) go out
Material mouth is on same track with binder (23), and telescopic cylinder (21) is located above binder (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721024328.2U CN207087086U (en) | 2017-08-16 | 2017-08-16 | Headlight adjusting switch production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721024328.2U CN207087086U (en) | 2017-08-16 | 2017-08-16 | Headlight adjusting switch production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207087086U true CN207087086U (en) | 2018-03-13 |
Family
ID=61541041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721024328.2U Active CN207087086U (en) | 2017-08-16 | 2017-08-16 | Headlight adjusting switch production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207087086U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109051843A (en) * | 2018-07-12 | 2018-12-21 | 深圳智慧者机器人科技有限公司 | Pcb board automatic blanking palletizing apparatus |
-
2017
- 2017-08-16 CN CN201721024328.2U patent/CN207087086U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109051843A (en) * | 2018-07-12 | 2018-12-21 | 深圳智慧者机器人科技有限公司 | Pcb board automatic blanking palletizing apparatus |
| CN109051843B (en) * | 2018-07-12 | 2024-01-30 | 深圳智慧者机器人科技有限公司 | Automatic unloading pile up neatly device of PCB board |
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