CN207080545U - A kind of rubber air spring - Google Patents
A kind of rubber air spring Download PDFInfo
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- CN207080545U CN207080545U CN201720700170.XU CN201720700170U CN207080545U CN 207080545 U CN207080545 U CN 207080545U CN 201720700170 U CN201720700170 U CN 201720700170U CN 207080545 U CN207080545 U CN 207080545U
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- air spring
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Abstract
The utility model discloses a kind of rubber air spring, including rubber air spring main body, the rubber air spring main body includes at least one bird-caging structure, and the rubber air spring main body includes outer layer rubber layer, first layer casing ply and second layer casing ply from outside to inside.The rubber air spring is reasonable in design, compact-sized, can be used as air travel adjustment, is alternatively arranged as the use of air damping isolator, and the rubber air spring bears that internal pressure capability is strong, and bearing capacity is higher, and it is impaired to be not easy easily friction;Using effect is good, and market popularization value is high.
Description
Technical field
A kind of buffer unit is the utility model is related to, specifically a kind of rubber air spring.
Background technology
Rubber air spring is commonly called as pneumatic tyre, ripple pneumatic tyre, air bag etc..It is a kind of IR fiber ripple of sophisticated design
Pipe, itself does not provide power or support loads, but is filled with compressed air to its inside to realize power by air compressor
Transmission and elastic reaction.According to the requirement to stroke, air spring be typically designed as 1-3 it is bent, it is necessary to when can also design
It is manufactured into more than 4 songs or 5 songs, two air springs superpositions can also be used under certain condition.Air spring has
Nonlinear characteristic, its rigidity becomes with load, thus its natural frequency of vibration is kept approximately constant under any load, so that spring
Device has almost unchanged characteristic;It absorbs high dynamic and sound insulation functional;It bears axial load and radially carried simultaneously
Lotus, by the adjustment of internal pressure, different bearing capacitys can also be obtained.Therefore a variety of load needs are adapted to.Air spring exists
In effective travel, the method by increasing, subtracting the blowing pressure, the rigidity of air spring, height, intracavitary volume, bearing capacity are adjusted
Size.Its rigidity, height, intracavitary volume, bearing capacity are stable, periodically soft by the increase and decrease generation with load simultaneously
Property change, it is achieved thereby that bearing capacity it is flexible transmit, effective regulation of stroke and vibrations amplitude and shock loads it is efficient
Control.It can be automatically adjusted with auxiliary chamber, realization.
Because air spring possesses as above feature, by it is increasingly extensive be applied to train, automobile, paper machine, drop lift master,
Forcing press, oscillating conveyor, vibratory sieve, pneumatic hammer, vibration rig, foundry machinery etc. need to carry out Stroke Control or damping,
In the equipment or instrument of shock insulation.But existing air spring still has the following disadvantages:It is weak to bear internal pressure capability, causes to carry
Ability is relatively low;Easily friction is impaired.Therefore, the utility model provides a kind of new rubber air spring.
Utility model content
The purpose of this utility model is to provide a kind of rubber air spring, asked with solve to propose in above-mentioned background technology
Topic.
To achieve the above object, the utility model provides following technical scheme:
A kind of rubber air spring, including rubber air spring main body, the rubber air spring main body include at least one
Individual bird-caging structure, the rubber air spring main body include outer layer rubber layer, first layer casing ply and second from outside to inside
Layer casing ply.
As further program of the utility model:The rubber air spring main body includes multiple bird-caging structures
Body, annular groove is equipped between adjacent lamps cage structure body, girdle ring is provided with annular groove, girdle ring and annular groove wall are tight
Patch.
As further program of the utility model:The rubber air spring body top and bottom have been fixedly connected with
Seal end plate, rubber air spring body top and bottom are sealed by Seal end plate.
As further program of the utility model:The Seal end plate uses metal material.
Compared with prior art, the beneficial effects of the utility model are:
The rubber air spring is reasonable in design, compact-sized, can be used as air travel adjustment, be alternatively arranged as air
Damping isolator uses, and the rubber air spring bears that internal pressure capability is strong, and bearing capacity is higher, and it is impaired to be not easy easily friction;Make
Good with effect, market popularization value is high.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment 1 of rubber air spring.
Fig. 2 is the structural representation of the embodiment 2 of rubber air spring.
Fig. 3 is the structural representation of the embodiment 3 of rubber air spring.
Fig. 4 is the structural representation of the embodiment 4 of rubber air spring.
Fig. 5 is the structural representation of the embodiment 5 of rubber air spring.
Wherein:1- rubber air spring main bodys;2- outer layer rubber layers;3- first layer casing plies;4- second layer casing plies;5-
Internal layer rubber layer;6- Seal end plates;7- annular grooves;8- bird-caging structures;9- bolts;10- flanges;11- air admission holes;12-
Crimped metal plate.
Embodiment
The technical scheme of this patent is described in more detail with reference to embodiment.
Embodiment 1
Referring to Fig. 1, a kind of rubber air spring, including rubber air spring main body 1, the rubber air spring main body
1 includes a bird-caging structure 8, and the rubber air spring main body 1 includes outer layer rubber layer 2, first layer curtain from outside to inside
Layer of cloth 3 and second layer casing ply 4;The outermost layer of rubber air spring main body 1 is that rubber outer glue, rubber air spring are prolonged in a lamination
The innermost layer of main body 1 is that rubber liner is prolonged in a lamination, and the middle part of rubber air spring main body 1 is two layers of cord web frame layer, structure
Firmly;Preferably, the top and bottom of rubber air spring main body 1 have been fixedly connected with Seal end plate 6, rubber air spring
The top and bottom of main body 1 are sealed by Seal end plate 6.
Embodiment 2
Referring to Fig. 2, a kind of rubber air spring, including rubber air spring main body 1, the rubber air spring main body
1 includes multiple bird-caging structures 8, and annular groove 7 is equipped between adjacent lamps cage structure body 8, waist is provided with annular groove 7
Ring, girdle ring are close to the wall of annular groove 7, and the girdle ring uses steel welding part or kiss-coating steel wire compression molding;The rubber is empty
Gas spring main body 1 includes outer layer rubber layer 2, first layer casing ply 3 and second layer casing ply 4 from outside to inside;Rubber air spring
The outermost layer of main body 1 is that rubber outer glue is prolonged in a lamination, and the innermost layer of rubber air spring main body 1 is that rubber liner, rubber are prolonged in a lamination
The middle part of glue air spring main body 1 is two layers of cord web frame layer, sound construction;Preferably, the rubber air spring main body 1
Top and bottom have been fixedly connected with Seal end plate 6, and the top and bottom of rubber air spring main body 1 are sealed by Seal end plate 6.
Embodiment 3
Referring to Fig. 3, a kind of rubber air spring, including rubber air spring main body 1, the rubber air spring main body
1 top and bottom have been fixedly connected with Seal end plate 6, and the top and bottom of rubber air spring main body 1 are close by Seal end plate 6
Envelope;If the lower end of Seal end plate 6 is fixedly connected with flange 10 by the cooperation of bolt stem 9 and nut, flange 10 is flange ring,
Flange 10 uses aluminium or steel material, and Seal end plate 6 is provided with air admission hole 11, and source of the gas is entered in rubber air spring by air admission hole
Portion, breather cheek valve is provided with the air admission hole 11, and the inner side of flange 10 is provided with the J-shaped groove of annular, the rubber air
The end insertion of spring body 1 is connected in J-shaped groove, and the end of rubber air spring main body 1 is pasted with J-shaped groove walls
Close, the bolt 9 is using M10 × 40 or 50mm high-strength bolt.When tightening nut, should symmetrically it exert oneself, torque is uniform.
Embodiment 4
Referring to Fig. 4, a kind of rubber air spring, including rubber air spring main body 1, the rubber air spring main body
1 top and bottom have been fixedly connected with Seal end plate 6, and the top and bottom of rubber air spring main body 1 are close by Seal end plate 6
Envelope;If the lower end of Seal end plate 6 is fixedly connected with flange 10 by the cooperation of bolt stem 9 and nut, flange 10 is forged for steel
The conessi flange of pressure, Seal end plate 6 are provided with air admission hole 11, and source of the gas is entered inside rubber air spring by air admission hole, described
Be provided with breather cheek valve at air admission hole 11, the end of the rubber air spring main body 1 be located at Seal end plate 6 and flange 10 it
Between, end and Seal end plate 6, the flange 10 of rubber air spring main body 1 are fitted and connected, flange 10 and rubber air spring master
The end matching part flat smooth of body 1 and without corner angle, the bolt 9 is using M10 × 40 or 50mm high-strength bolt.
Embodiment 5
Referring to Fig. 5, a kind of rubber air spring, including rubber air spring main body 1, the rubber air spring main body
1 top and bottom have been fixedly connected with Seal end plate 6, and the top and bottom of rubber air spring main body 1 are close by Seal end plate 6
Envelope;If the lower end of Seal end plate 6 is fixedly connected with crimped metal plate 12, crimped metal by the cooperation of bolt stem 9 and nut
Plate 12 uses a molding, and the outward flange of crimped metal plate 12 is provided with the arc curled portion crimped downwards, arc curled portion
Inner side is provided with annular crimping channel, and Seal end plate 6 is provided with air admission hole 11, breather cheek valve, gas are provided with the air admission hole 11
Source is entered inside rubber air spring by air admission hole, and the end insertion of the rubber air spring main body 1 is connected to annular volume
In bent groove, the end of rubber air spring main body 1 is bonded with annular crimping channel wall;The bolt 9 uses M10 high intensity
Bolt, the nut use the blind bottom nut in M10 × 15.
Embodiment 6
The rubber air spring can be used as air travel adjustment.With advantages below:
For air travel adjustment compared with common air cylinder device, its profile is short and small, and minimum air travel adjustment can
45mm height is compressed to, and the height that three maximum bent capsule air travel adjustments are compressible to is only 122mm.Air stroke
Adjuster possesses unique crooking ability, and it can keep stroke without forked type joint by a camber line.Bending energy
Power angle is big.Air travel adjustment has internal manipulation bar, piston or sliding seal unlike common cylinder.Institute
The problem of easily being damaged with the seal in the absence of ordinary cylinder formula suspension arrangement for dust.Air travel adjustment can be easily
It is installed in narrow space.Which save set-up time and expense.Air travel adjustment with flexibility characteristics may be used also
With compensation because height of level caused by work progress is irregular.Because air travel adjustment does not have sliding seal,
Therefore easily rubbed unlike common cylinder impaired.And air spring is obtained into one on truck and bus suspension arrangement
The application of step, under this unfavorable environmental condition, it can still adhere to hundreds thousand of kilometers, and its durability and service life are values
It must trust.Contain 2 layers or 4 layers of casing ply inside air travel adjustment, bear bigger internal pressure to make it have, therefore hold
Loading capability greatly enhances.In general, under the conditions of identical function, the initial cost of air travel adjustment be traditional, pneumatic or
The half of hydraulic cylinder cost is lower.
Embodiment 7
The rubber air spring can be used as air damping isolator.With advantages below:
Good isolation cushioning ability:Air damping isolator can provide what other any damping isolators can not compare
The isolation damping effect of best degree.Lower intrinsic frequency can be provided by setting up outside caisson.Highly control essence
Really:Air spring is to adjust operation height by air pressure inside.Air spring does not produce static friction between miscellaneous part.
In the case where bearing capacity changes, automatic regulating system pressure may insure stable operation height.Isolation efficiency is stable
And independent bearing shock absorbing characteristicses:Air damping isolator is unique, and its system frequency will not be with payload
And too big change is produced, therefore identical air damping can be used in each mount point in the equipment for have uneven load
Isolator.Effectively prevent from resonating:Air spring shock mitigation system can be designed to two kinds of intrinsic frequencies, it is possible to by cutting
Intrinsic frequency is changed to prevent from resonating.Good horizontal stability:Air spring has good horizontal stability.It is effective to reduce
Noise:Air damping isolator can reduce structure-borne noise, because it does not have caused spring shake in normal spiral spring
It is dynamic, therefore its own does not produce noise.
Operation principle of the present utility model is:The rubber air spring can be used as air travel adjustment.With following excellent
Point:For air travel adjustment compared with common air cylinder device, its profile is short and small, and minimum air travel adjustment is compressible to
45mm height, and the height that three maximum bent capsule air travel adjustments are compressible to is only 122mm.Air travel adjustment
Possess unique crooking ability, it can keep stroke without forked type joint by a camber line.Crooking ability is high.It is empty
Gas travel adjustment has internal manipulation bar, piston or sliding seal unlike common cylinder.So in the absence of general
The problem of seal of logical cylinder formula suspension arrangement easily damages for dust.Air travel adjustment can easily be installed in narrow
In small space.Which save set-up time and expense.Air travel adjustment with flexibility characteristics can also compensate for due to
Height of level is irregular caused by work progress.Because air travel adjustment does not have sliding seal, therefore unlike general
Ventilation cylinder easily rubs impaired like that.And air spring is further applied on truck and bus suspension arrangement,
Under this unfavorable environmental condition, it can still adhere to hundreds thousand of kilometers, and its durability and service life are trustworthy.
Contain 2 layers or 4 layers of casing ply inside air travel adjustment, increased with making it have the internal pressure born, therefore large carrying capacity
Big enhancing.In general, under the conditions of identical function, the initial cost of air travel adjustment be traditional, pneumatic or hydraulic cylinder into
This half or lower.The rubber air spring can be used as air damping isolator.With advantages below:Good isolation damping
Ability:Air damping isolator can provide the isolation damping effect of other best degree that any damping isolator can not compare
Fruit.Lower intrinsic frequency can be provided by setting up outside caisson.Highly control is accurate:Air spring is to pass through inside
Air pressure runs height to adjust.Air spring does not produce static friction between miscellaneous part.In the feelings that bearing capacity changes
Under condition, automatic regulating system pressure may insure stable operation height.Isolation efficiency stabilization and independent bearing shock absorbing characteristicses:It is empty
Gas damping isolator is unique, and its system frequency will not produce too big change with payload, therefore
Identical air damping isolator can be used in each mount point in the equipment for have uneven load.It is effective to prevent altogether
Shake:Air spring shock mitigation system can be designed to two kinds of intrinsic frequencies, it is possible to be prevented altogether by switching intrinsic frequency
Shake.Good horizontal stability:Air spring has good horizontal stability.It is effective to reduce noise:Air damping is isolated
Device can reduce structure-borne noise, and because it does not have caused spring vibrations in normal spiral spring, therefore its own is not produced
Raw noise.
, it is necessary to illustrate in the description of this rubber air spring, unless otherwise clearly defined and limited, term
" setting ", " connected " and " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one
Connect body;Can be joined directly together, can also be indirectly connected by intermediary, can be the connection of two element internals.
For the ordinary skill in the art, it can understand that specific in the utility model of above-mentioned term containing with concrete condition
Justice.
The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party
Formula, can also be on the premise of this patent objective not be departed from one skilled in the relevant art's possessed knowledge
Make a variety of changes.
Claims (4)
- A kind of 1. rubber air spring, it is characterised in that including rubber air spring main body (1), the rubber air spring master Body (1) includes at least one bird-caging structure (8), and the rubber air spring main body (1) includes outer layer rubber from outside to inside Layer (2), first layer casing ply (3) and second layer casing ply (4).
- 2. rubber air spring according to claim 1, it is characterised in that the rubber air spring main body (1) includes Multiple bird-caging structures (8), annular groove (7) are equipped between adjacent lamps cage structure body (8), annular groove is set in (7) There is girdle ring, girdle ring is close to annular groove (7) wall.
- 3. rubber air spring according to claim 1 or 2, it is characterised in that rubber air spring main body (1) top Portion and bottom have been fixedly connected with Seal end plate (6), pass through Seal end plate (6) at the top and bottom of rubber air spring main body (1) Sealing.
- 4. rubber air spring according to claim 3, it is characterised in that the Seal end plate (6) uses metal material.
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CN201720700170.XU CN207080545U (en) | 2017-06-16 | 2017-06-16 | A kind of rubber air spring |
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CN201720700170.XU CN207080545U (en) | 2017-06-16 | 2017-06-16 | A kind of rubber air spring |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109058350A (en) * | 2018-09-26 | 2018-12-21 | 保隆(安徽)汽车配件有限公司 | A kind of preparation method of air-spring bellows and air spring and above-mentioned air spring |
CN111412246A (en) * | 2020-04-24 | 2020-07-14 | 扬州华交轨道交通科技有限公司 | High-speed railway shock absorber base |
-
2017
- 2017-06-16 CN CN201720700170.XU patent/CN207080545U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109058350A (en) * | 2018-09-26 | 2018-12-21 | 保隆(安徽)汽车配件有限公司 | A kind of preparation method of air-spring bellows and air spring and above-mentioned air spring |
CN111412246A (en) * | 2020-04-24 | 2020-07-14 | 扬州华交轨道交通科技有限公司 | High-speed railway shock absorber base |
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