CN207071622U - Rolling production line - Google Patents
Rolling production line Download PDFInfo
- Publication number
- CN207071622U CN207071622U CN201720672263.6U CN201720672263U CN207071622U CN 207071622 U CN207071622 U CN 207071622U CN 201720672263 U CN201720672263 U CN 201720672263U CN 207071622 U CN207071622 U CN 207071622U
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- Prior art keywords
- monitoring
- material body
- production line
- punch press
- monitoring unit
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 238000005096 rolling process Methods 0.000 title claims abstract description 37
- 238000012544 monitoring process Methods 0.000 claims abstract description 149
- 238000009966 trimming Methods 0.000 claims abstract description 46
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 34
- 230000008569 process Effects 0.000 claims abstract description 33
- 238000012546 transfer Methods 0.000 claims abstract description 23
- 230000008676 import Effects 0.000 claims abstract description 19
- 238000012806 monitoring device Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 151
- 238000003860 storage Methods 0.000 claims description 53
- 238000012545 processing Methods 0.000 claims description 28
- 238000007781 pre-processing Methods 0.000 claims description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000010008 shearing Methods 0.000 claims description 13
- 238000005476 soldering Methods 0.000 claims description 13
- 238000004080 punching Methods 0.000 claims description 3
- 238000004154 testing of material Methods 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Punching Or Piercing (AREA)
Abstract
It the utility model is related to a rolling production line, the rolling production line includes a process equipment and a monitoring device, wherein described process equipment includes a roll-forming unit, trimming punch press after at least one, one tailing emptier and a cut-out blanking device, wherein described process equipment has an import and an outlet, wherein expect that body can successively pass through the roll-forming unit from the import, trimming punch press after described, the tailing emptier and the cutting die device are transferred into the outlet, wherein described detection device includes one first monitoring unit and one the 3rd monitoring unit, wherein described first monitoring unit is arranged at last group of transfer roller of the roll-forming unit, wherein described 3rd monitoring unit is connected to first monitoring unit and the tailing emptier.
Description
Technical field
A rolling production line is the utility model is related to, more particularly to is applied to the automatic metaplasia for the processing of bar material body
Producing line, wherein the rolling production line can automatically complete the punching and trimming processing to expecting body online, and add in production
, can be to automatically waste material be discharged without manual operation during work.
Background technology
Automated production is used as all conglomerate inexorable trends, has roller for the automatic production line of bar material body processing
Automatic production line and plate pressure automatic production line etc. are pressed, wherein roll-in automatic production line is widely used in adding for material body
Work, the especially processing to automobile door sill part material.It is many to be similar to automobile door sill part with the raising of industrial automation requirement
Material be processed engineering in require singlepass complete processing, specifically, it is necessary to utilize roller for automobile door sill part
Press automatic production line to realize the processes (with reference to figure 1) such as roll-forming and punching, trimming die mould (B) to expecting body simultaneously, and want
Purpose as realization, then require to integrate pre-punched hole (A), rear trimming (A) and rear die mould liquid on roll-in automatic production line
Press the processing unit (plant)s such as quick punch press, and after integrating these processing unit (plant)s, the roll-forming unit in roll-in automatic production line
The distance between last group of disk roller and cutting die device will increase, and during actual processing, place a punch press, wherein
The distance between last group of disk roller and cutting die device of the roll-forming unit increase about 8 meters or so, at present compared with
Complicated automatic production line needs to place 2 punch presses progress trimmings and die mould, and at this moment last group of disk roller fills with cutting die
The distance between put and just to reach more than 16 meters, with the continuous progress of process, the material body will be by the cutting die device
Cut short, and then the length of the material body is little by little cut short, and when the length for expecting body is less than the length of this segment distance, due to this section
Material body in distance does not have power transmission, and then this section of material body can not be transferred into the processing unit (plant) and be processed, because
This needs to transmit to realize the purpose of following process by way of manpower is pulled and manpower is cut off in current actual processing, and
Manpower is easy to the material body incised wound after being processed during pulling, and when processed material body volume is larger, adopts sometimes
It can not be pulled at all with manpower.In addition, for the shorter material body of length by manpower feeding during, material may be made
The scrappage of body increases, and this not only adds the cost of processing, while also results in the waste of material.It is importantly, existing
The device that is not handled automatically waste material of roll-in automatic production line, so as to also need to rely on during waste disposal
Manpower, and by the way of manpower processing, extremely inefficient, in real process, tailing of cleaning at least needs 20 minutes,
Significantly reduce production efficiency.
Not exclusively in roll-in automatic production line, can also exist in the process of other bar material bodies more than
Described problem.
Utility model content
A purpose of the present utility model is to provide a rolling production line, wherein the rolling production line can be automatically
Material body is processed.
A purpose of the present utility model is to provide a rolling production line, wherein the rolling production line can be automatically
Waste material is discharged.
A purpose of the present utility model is to provide a rolling production line, wherein the rolling production line includes at least one
Trimming punch press afterwards, and then automatically trimming after material body progress can be handled.
To realize at least one purpose of the utility model, the utility model provides a rolling production line, it is characterised in that its
Described in rolling production line include：
One process equipment, wherein the process equipment includes trimming punch press, a tailing after a roll-forming unit, at least one
Emptier and a cut-out blanking device, wherein the process equipment has an import and an outlet, wherein material body can be from institute
State import successively by the roll-forming unit, it is described after trimming punch press, the tailing emptier and the cutting die
Device is transferred into the outlet；With
One monitoring device, wherein the monitoring device includes one first monitoring unit and one the 3rd monitoring unit, wherein institute
Last group of transfer roller that the first monitoring unit is arranged at the roll-forming unit is stated, wherein first monitoring unit
Roll-forming unit and the rear trimming punch press are connected to, wherein the 3rd monitoring unit is arranged at the tailing emptying
Device, it whether there is so that the length of the material body by the tailing emptier and the tailing emptier can be monitored
Body is expected, wherein the 3rd monitoring unit is connected to first monitoring unit and the tailing emptier.
In one embodiment of the present utility model, wherein the production line includes a pre-processing device, wherein described pre-
Processing unit is arranged at the import.
In one embodiment of the present utility model, wherein the pre-processing device includes a uncoiler, wherein described open
One non-material testing apparatus is set on volume machine, wherein the uncoiler is at work, the material body on the uncoiler is transmitted
To the outlet.
In one embodiment of the present utility model, wherein the pre-processing device includes an evener, wherein described whole
The position adjacent with the uncoiler is set in flat machine, wherein when expecting that body passes through the evener, the surface of the material body is by institute
Evener extruding is stated to form even curface.
In one embodiment of the present utility model, wherein the pre-processing device further comprises that a steel band shears butt welding
Device, wherein steel band shearing opposite soldering device is arranged at the neighbouring uncoiler, wherein after evener processing
Material body further across the steel band shearing opposite soldering device processing.
In one embodiment of the present utility model, wherein the pre-processing device further comprises a pre-punched hole punch press,
Wherein described pre-punched hole punch press is arranged at neighbouring steel band shearing opposite soldering device, wherein the monitoring device includes one the 4th
Monitoring unit, wherein the 4th monitoring unit is arranged at the pre-punched hole punch press, wherein when the distance of monitoring material body movement
When equal with the 4th a reference value, the pre-punched hole punch press carries out pre-punched hole processing to the material body, and then should in the material body phase
Position formed pre-punched hole and cut-out mark of break.
In one embodiment of the present utility model, wherein the pre-processing device further comprises that one first storing fills
Put, wherein first storage device is arranged between the steel band shearing opposite soldering device and the pre-punched hole punch press, wherein
One first monitoring switch and one second monitoring switch are provided with first storage device, wherein the first monitoring switch quilt
The side wall of first storage device is arranged at and close to the bottom of first storage device, wherein second monitoring switch
The side wall of first storage device is arranged at and away from the first storage device bottom, wherein first monitoring switch
It is connected to the evener.
In one embodiment of the present utility model, wherein the pre-processing device further comprises that one second storing fills
Put, wherein second storage device is arranged between the pre-punched hole punch press and the import, wherein second storing
One the 3rd monitoring switch and one the 4th monitoring switch are provided with device, wherein the 3rd monitoring switch is arranged at described
The side wall of two storage devices and close to the bottom of second storage device, wherein the 3rd monitoring switch be arranged at it is described
The side wall of second storage device and the remote second storage device bottom, wherein the 3rd monitoring unit and the 4th prison
Slowdown monitoring switch is connected to the pre-punched hole punch press, wherein the 4th monitoring switch is connected to the roller of the process equipment
Molded unit.
In one embodiment of the present utility model, wherein the rolling production line further comprises a material-receiving device, its
Described in material-receiving device be arranged at the outlet.
In one embodiment of the present utility model, wherein the rolling production line further comprises a control system, its
Described in control system be connected to first monitoring unit, the 3rd monitoring unit and the process equipment.
Brief description of the drawings
Fig. 1 is the partial schematic diagram of rolling production line described in the utility model one.
Fig. 2 is the operating diagram of the pre-processing device of of the present utility model one rolling production line.
Embodiment
Describe to be used to disclose the utility model so that those skilled in the art can realize the utility model below.Retouch below
Preferred embodiment in stating is only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.Retouched following
The general principle of the present utility model defined in stating can apply to other embodiments, deformation program, improvement project, etc. Tongfang
Case and the other technologies scheme without departing from spirit and scope of the present utility model.
With reference to figure 2, a rolling production line includes a process equipment 10, a monitoring device 20, wherein the monitoring device 20
The process equipment is arranged at further to monitor the working condition of the process equipment 10.
Specifically, the process equipment 10 includes trimming punch press 12, at least a tail after a roll-forming unit 11, at least one
Expect that emptier 13 and one cuts off blanking device 14, wherein the process equipment 10 further forms an import 15 and an outlet
16, wherein the tailing emptier 14 is arranged between the rear trimming punch press 12 and the cutting die device 14, its
In material body to be processed be sent to the roll-forming unit 11 from the import 15 with further by the roller pressing forming machine
Group 11 working processes, further, the material body via the roll-forming unit 11 handle after by the roll-forming unit 11
Transfer roller with to the transmission of 16 directions of the outlet, further, the material body be transferred into it is described after trimming punch press 12, and then
Processed by the rear trimming punch press 12 and then form corresponding rear trimming, the material body after being processed by the rear trimming punch press 12 enters one
The cutting die device 14 is transferred into after the excessively described tailing emptier 14 of stepping, wherein the energy of cutting die device 14
It is enough according to default mode by the material body after being processed by trimming punch press 12 after described in a manner of the certain length in interval to the material
Body is cut.
In the utility model, the monitoring device 21 includes the monitoring unit 22 of one first monitoring unit 21 one the second, its
Described in the first monitoring unit 21 be arranged at the disk roller unit of the roll-forming unit 11, it may be preferred that first monitoring
Unit 21 is arranged at last group of transfer roller of the roll-forming unit 11, and first monitoring unit is set
21 are connected to the rear trimming punch press 12 and the roll-forming unit 11, wherein first monitoring unit 21 can monitor
It whether there is the material body for needing to be processed further in last group of transfer roller of the roll-forming unit 11, at the same time institute
State the first monitoring unit 21 while can monitor and be supported in last group of transfer roller of the roll-forming unit 11
Expect the distance of body movement, correspond to wherein presetting one in first monitoring unit 21 by the roll-forming unit 11 most
The length of the material body of later group transfer roller；Second monitoring unit 22 is connected to the cutting die device 14 with energy
The length of the material body of the cutting die device 14 is passed through in enough monitorings, and second monitoring unit 22 can also monitor simultaneously
With the presence or absence of material body in the cutting die device 14, wherein second monitoring unit 22 is connected to the first monitoring list
Member 21, wherein presetting one second a reference value in second monitoring unit 22.
Specifically, should when material body to be processed in last group of transfer roller of the roll-forming unit 11 be present
Material body transmits the material body from the import 15 by the disk roller of the roll-forming unit 11 with the direction towards the outlet 16, enters
One step, the material body is transferred into the rear trimming punch press 12 and carries out trimming processing, when first monitoring unit 21 monitors
It is described when the length of material body by last group of transfer roller of the roll-forming unit 11 is equal to the first reference value
First monitoring unit 21 is further able to drive the rear trimming punch press 12 to start with to entering in the rear trimming punch press 12
Trimming is handled after expecting body progress, and at the same time, the roll-forming unit 11 is driven so that institute by first monitoring unit 21
The disk roller unit for stating roll-forming unit 11 is stopped, wherein second monitoring unit 22 can be cut described in Simultaneous Monitoring
The distance of body movement is expected in disconnected blanking device 14, wherein when second monitoring unit 21 monitors the cutting die device 14
When the distance of middle material body movement is equal to second a reference value, the cutting die device 14 is driven by second monitoring unit 22
Move to be cut to the material body.
It will be appreciated by those of ordinary skill in the art that in the above-described embodiments, when first monitoring unit 21 monitors
When the length of material body by last group of transfer roller of the roll-forming unit 11 is less than the first reference value, wherein
Trimming punch press 12 is closed after described.In the above-described embodiments, when second monitoring unit 21 monitors described cut
When expecting that the distance of body movement is less than second a reference value in disconnected blanking device 14, the cutting die device 14 is also at closing
State.
It is noted that in the utility model embodiment, the first reference value and second a reference value are same
When be arranged to finally to need the obtained length of single product.
It will be further appreciated that first monitoring unit 21 is further connected to the tailing emptier 13, with
The lasting progress of procedure, the material body is little by little cut into the product of a part by the cutting die device 14, and
The material body quilt in last group of transfer roller of the roll-forming unit 11 is wherein monitored when first monitoring unit 21
When being all sent to the rear trimming punch press 12, now it is supported by the tailing emptier 13 by the rear trimming punch press 12
Material body after processing, wherein the tailing emptier 13 is further driven by first monitoring unit 21, so that being located at
Material body in the tailing emptier 13 is transferred into the cutting die device 14.
That is, in the utility model embodiment, even in the roll-forming unit 11 and the cutting die
The rear trimming punch press 12 is provided between device 13, and the length for the material body for needing to be processed to form is less than described be rolled into
When the distance between type unit 11 and the cutting die device 14, the material body also can be by the quilt of tailing emptier 13
It is automatically transferred to the cutting die device 14 and carries out cutting process, moreover, material body is leaving the roll-forming unit 11
Last group of transfer roller when, the material body can continue under the traction of the tailing emptier 13 carry out after trimming process
Processing, it is described so that enable the material body continue to complete it is described after trimming processing.
It is noted that by setting the tailing emptier 13, and then the material body can be made automatically to be transmitted
Dragged to the cutting die device 14 without being moved back using manpower, so as to save cost, while it also avoid operating personnel's receipts
To the injury of material body.
It will be further appreciated that the monitoring device 20 further comprises one the 3rd monitoring unit 23, wherein the described 3rd
Monitoring unit 23 is arranged at the tailing emptier 13 can monitor the material body by the tailing emptier 13
Length and the tailing emptier 13 with the presence or absence of material body, wherein the 3rd monitoring unit 23 is connected to described the
One monitoring unit 21, wherein one the 3rd a reference value is preset in the 3rd monitoring unit 23, wherein the 3rd a reference value is set
It is set to identical with the first reference value and second a reference value.
It is noted that in the utility model embodiment, when the 3rd monitoring unit 23 is monitored by described
Material body in tailing emptier 13 be present, and first monitoring unit 21 also correspondingly monitors the roll-forming unit
Material body be present in 11 last group of transfer roller and pass through last group of transfer roller of the roll-forming unit 11
The length of material body is less than the first reference value, and the tailing emptier 13 is with the roll-forming unit 11 with same biography
Speed is sent to transmit the material body, so that the material body that trimming punch press 12 can be pointed in the rear trimming punch press 12 after described is carried out
Trimming is handled afterwards, now, when second monitoring unit 21 monitors to expect the distance of body movement in the cutting die device 14
Equal to second a reference value, the cutting die device 14 by driving work, and then enable the material body after processing by
The cutting die device 14 is cut into the product of a part；Wherein when the 3rd monitoring unit 23 is monitored by the tail
Expect material body in emptier 13 be present, and now first monitoring unit 21 also correspondingly monitors the roller pressing forming machine
Group 11 last group of transfer roller on be not present material body when, now the 3rd monitoring unit 23 further monitoring pass through described in
Relation between the length of the material body of tailing emptier 13 and the 3rd a reference value, wherein when the 3rd monitoring unit
23 length for further monitoring the material body Jing Guo the tailing emptier 13 are less than the 3rd a reference value and further will
Material body is sent to the cutting die device 14, and the tailing emptier 13 will continue to be driven by the 3rd monitoring unit 23
So that material body is sent into the cutting die device 14, wherein and described in when the 3rd monitoring unit 23, further monitoring is passed through
The cut-out is sent to when the length of the material body of tailing emptier 13 is equal to three a reference value and further by material body
Blanking device 14, when material body in the tailing emptier 13 still be present, now the tailing emptier 13 will stop, this
The distance that the second monitoring unit of Shi Suoshu 22 correspondingly monitors to expect body movement in the cutting die device 14 is equal to described the
Two a reference values, now the cutting die device 14 will be driven by second monitoring unit 22 with to material body cut.
It will be further appreciated that with the lasting progress of manufacturing procedure, and the length of the material body is the 3rd benchmark
Value it is non-integral multiple when, now there will necessarily be the material a scrapped body, wherein when material body all by the roll-forming unit 11
Group transfer roller be sent to it is described after trimming punch press carry out after trimming handle, wherein the material body scrapped is transferred into the tail
Expect emptier 13, while the 3rd monitoring unit 23 detects that length of the corresponding material body that this is scrapped is less than the described 3rd
Length corresponding to a reference value and material body is further sent to the cutting die device 14, will in the tailing emptier 13
During in the absence of material body, now the tailing emptier 13 is rotated backward by driving, so that the waste material is automatically reversely arranged
Go out.
That is, in the utility model embodiment, the tailing emptier 13 is in the 3rd monitoring unit 23
Cooperation under the material body scrapped can automatically be discharged, and in process, reduce the scrappage of material body, from above-mentioned
In embodiment as can be seen that by setting the tailing emptier 13, it is at best able to produce a product scrapped.
It is noted that can be in the roll-forming unit 11 and the cutting die device in the utility model
Set between 14 it is multiple it is described after trimming punch presses 12, it is preferable that be provided with the utility model embodiment two it is described after cut
Side punch press 12.
Further, the rolling production line further comprises a material-receiving device 30, wherein the material-receiving device 30 is set
The outlet 16 is placed in, wherein the material-receiving device 30 is used to what is formed after reception is cut by the cutting die device 14
Product.
Further, the rolling production line further comprises a control system 70, wherein first monitoring unit 21,
Second monitoring unit 22, the 3rd monitoring unit 23, the roll-forming unit 11, the rear trimming punch press 12, institute
State tailing emptier 13 and the cutting die device 14 is connected to the control system 70 respectively, allow the user to
First monitoring unit 21, second monitoring unit 22, described can be controlled by operating the control system 70
3rd monitoring unit 23, the roll-forming unit 11, it is described after trimming punch press 12, the tailing emptier 13 and described
Cutting die device 14.
Further, the rolling production line further comprises a pre-processing device 40, wherein the pre-processing device
40 are arranged at the import 15 of the process equipment 10, wherein the pre-processing device 40 is whole including a uncoiler 41, one
Flat machine 42, steel band shearing opposite soldering device 43, one first storage device 44, a pre-punched hole punch press 45 and one second storage device
46, wherein material body, from the uncoiler 41 is placed on, wherein the material body 41 after the evener 42 by passing through by the steel band
Shearing opposite soldering device 43 enters first storage device 44 after handling, and further, the material body is transferred into the pre-punched hole
Punch press 45, and then pre-punched hole processing is carried out to the material body, wherein material body after being handled by the pre-punched hole punch press 45 further by
Second storage device 44 is sent to, wherein via the material body after second storage device 44 further by from the import
15, which are conveyed into the process equipment 10, is processed.
In the utility model embodiment, the uncoiler 41 can pass through a buncher, reductor, sprocket wheel and chain
Mechanism carries out active rotation blowing.Preferably, used in the utility model embodiment and apply damping on mandrel, by described whole
The flat traction of machine 42 rotation blowing.
It is noted that in the utility model embodiment, the uncoiler 41 is provided with one without material monitoring device 50,
It is wherein described to be monitored with the presence or absence of material body in the uncoiler 41, if described without material monitoring device without material monitoring device 50
50 monitor in the uncoiler 41 be not present material body when, the uncoiler 41 by it is described without material monitoring device 50 drive to stop
Only work, wherein the uncoiler is in normal work and described monitors material in the uncoiler 41 be present without material monitoring device 50
During body, the material body on the uncoiler is transferred into the outlet 15.
It is noted that in the utility model embodiment, the evener 42 can extrude the surface of the material body
Into satisfactory flat surface.
It is noted that in the utility model embodiment, the steel band shearing opposite soldering device 43 can will be interrupted
Two material bodies are welded, and specifically, steel band shearing opposite soldering device 43 can be by the afterbody of upper material body and next material body
Head carries out cutting cuts limit, is then welded again, and then avoids interrupted material body from needing pan feeding respectively when being processed, and enters
And improve operating efficiency.
It is noted that in the utility model embodiment, first storage device 44 is implemented as a depth not
Deng melt pit, wherein being provided with one in the side wall of first storage device 44 of the bottom of the first storage device 44
One monitoring switch 61, wherein in the side wall of first storage device 44 away from the bottom of the first storage device 44 set with
Second monitoring switch 62, wherein first monitoring switch 61 and second monitoring switch 61 are connected to the leveling respectively
Machine 42, wherein when first monitoring switch 61 monitors material be present corresponding to the sidewall locations of first storage device 44
During body, now mean enough material bodies in first storage device 44 be present, therefore first monitoring switch 61 drives
The evener 42 is stopped, so as to avoid excessive material body from entering first storage device 44；Wherein when described first
Monitoring switch 61 monitors that material is not present corresponding to the sidewall locations of first storage device 44 of first monitoring switch
Body, and second monitoring switch 62 monitors the side wall of first storage device 44 corresponding to second monitoring switch
When position has material body, now mean that the material scale of construction in first storage device 44 is just met for requiring, it is now described whole
Flat machine 42 continues to be driven normal work；Wherein when first monitoring switch 61 and second monitoring switch 62 can not all supervise
In the presence of measuring material body, now mean the material body deficiency in first storage device 44, so as to which the evener 42 will be by
Driving is normal so that the import 15 of the material body to the process equipment 10 is moved.
It is noted that the monitoring device 20 further comprises one the 4th monitoring unit 24, wherein the 4th prison
Survey unit 24 and be arranged at the pre-punched hole punch press, wherein one the 4th a reference value is preset in the 4th monitoring unit 24, wherein
When the pre-punched hole punch press 45 works, pre-punched hole processing can be carried out to material body, while the 4th monitoring unit 24 can supervise
The distance of material body movement is surveyed, and then the distance for monitoring material body movement can be contrasted with the 4th a reference value, works as monitoring
When expecting that the distance of body movement is equal with the 4th a reference value, the pre-punched hole punch press carries out pre-punched hole processing to the material body, enters
And pre-punched hole is formed in the corresponding position of the material body, be more worth mentioning when, the pre-punched hole punch press 45 not only can also be at this
Expect to form cut-out mark of break on body, wherein the distance between adjacent two mark of break is equal to the first reference value, second a reference value
And the 3rd a reference value, so that when the material body is transferred into the cutting die device 14 processing of the equipment 10,
It is convenient to be quickly shut off, while also reduce the abrasion of cutting knife in the cutting die device 14.
It is noted that second storage device 46 is arranged at the import 15 and the institute of the process equipment 10
Between stating pre-punched hole punch press 45, wherein second storage device 46 is provided with one the 3rd monitoring switch 63 and one the 4th monitoring is opened
Close 64, wherein second storage device 46 be set it is identical with first storage device 44, wherein it is described 3rd monitoring open
Close 63 and be arranged at the side wall close to the bottom of second storage device 46, wherein the 4th monitoring switch 64 is set
In the side wall away from the bottom of the second storage device 46, wherein the 3rd monitoring unit 63 and the 4th monitoring switch 64
The pre-punched hole punch press 45 is connected to, wherein the 4th monitoring switch 64 is connected to the roller of the process equipment 10
Molded unit 11, wherein when the 3rd monitoring switch 63 monitors described second corresponding to the 3rd monitoring switch 63
When material body at storage device 46 be present, the 3rd monitoring switch 63 will drive the pre-punched hole punch press 45 to be stopped；And work as
4th monitoring switch 64, which detects, has material at second storage device 46 corresponding to the 4th monitoring switch 63
Body, and the 3rd monitoring switch 63 is monitored at second storage device 46 corresponding to the 3rd monitoring switch 63 not
During in the presence of material body, this interval scale material body is not straightened also, wherein the pre-punched hole punch press 45 works on；Wherein when described
When four monitoring switchs 64 are detected at second storage device 46 corresponding to the 4th monitoring switch 63 in the absence of material body,
Now mean that the material body will be straightened, now the roll-forming unit 11 is driven by the 4th monitoring switch 64 to stop
Work, and now the pre-punched hole punch press 45 keeps normal work.
By above description, it will be appreciated by those of ordinary skill in the art that in the utility model, the pre-processing device 40
Material body can be pre-processed, including to expecting that the surface of body carries out flattening processing and will expect that body stretches.
In addition, the utility model provides the production method of a rolling production line, wherein the production method includes：
(S1) material body is sent to the rear trimming from the import via the transfer roller of the roll-forming unit 11
Punch press；
(S2) trimming is processed after the rear trimming punch press 12 is carried out to material body；
(S3) the material body after trimming punch press 12 is processed after described is transferred into the tailing emptier 13；And
(S4) the tailing emptier 14 being arranged between rear trimming punch press and a cut-out cutting die device transmits
Qualified material body automatically reversely sends out the tail to the cutting die device 14 and by ineligible material body
Expect emptier.
By above description, even if it will be appreciated by those of ordinary skill in the art that processed material body have left the roller
The transfer roller of molded unit 11, the tailing emptier 14 can still be transmitted the material body.
Wherein further comprise before (S1)：
(S0) the material body is pre-processed by the pre-processing device 40.
Wherein (S0) includes：
(S01) by the uncoiler 41, first storage device, second storage device, first monitoring
Switch, second monitoring switch, the 3rd monitoring switch and the 4th monitoring switch are so that the material body enters institute
It is straightened before stating import 15.
Wherein (S0) also includes：
(S02) evener 42 adjacent with the uncoiler 41, which is set, will expect body surface evening.
Wherein (S0) includes：
(S03) be set a steel band adjacent with the evener 42 cut opposite soldering device 43 by the afterbody of upper material body and
The head of next material body carries out cutting cuts limit, is then welded again.
Wherein (S0) includes：
(S04) the pre-punched hole punch press being arranged between first storage device 44 and second storage device
45 pairs of material bodies carry out pre-punched hole processing.
In addition, wherein described (S4) includes：
(S41) one the 3rd monitoring switch for being arranged at the tailing emptier monitors that the process tailing is arranged
The length of the material body of empty device 13 is equal to the 3rd a reference value, and is arranged at last of the roll-forming unit 11
First monitoring unit 21 in group transfer roller is monitored in last group of transfer roller of the roll-forming unit 11
During in the absence of material body, the tailing emptier is actuated to the material body that will be supported in the tailing emptier towards institute
State the direction transmission of outlet.
In addition, wherein described (S4) includes：
(S42) one the 3rd monitoring switch for being arranged at the tailing emptier monitors that the process tailing is arranged
The material body of empty device 13 is less than or equal to the 3rd a reference value, and is arranged at last of the roll-forming unit 11
First monitoring unit 21 in group transfer roller is monitored in last group of transfer roller of the roll-forming unit 11
During in the absence of material body, the tailing emptier is actuated to the material body that will be supported in the tailing emptier towards institute
State the direction transmission of import.
The production method of wherein described rolling production line further comprises：
(S5) the material body transmitted from the tailing emptier is cut to a part product by the cutting die device.
It should be understood by those skilled in the art that the embodiment of the present utility model shown in foregoing description and accompanying drawing is only used as
Illustrate and be not intended to limit the utility model.The purpose of this utility model completely and effectively realizes.Work(of the present utility model
Energy and structural principle show and illustrated in embodiment, under without departing from the principle, embodiment of the present utility model
Can there are any deformation or modification.
Claims (10)
- A 1. rolling production line, it is characterised in that wherein described rolling production line includes：One process equipment, wherein the process equipment includes trimming punch press, tailing emptying after a roll-forming unit, at least one Device and one cut-out blanking device, wherein the process equipment have an import and one outlet, wherein material body can from it is described enter Mouthful successively by the roll-forming unit, it is described after trimming punch press, the tailing emptier and the cutting die device It is transferred into the outlet；WithOne monitoring device, wherein the monitoring device includes one first monitoring unit and one the 3rd monitoring unit, wherein described One monitoring unit is arranged at last group of transfer roller of the roll-forming unit, wherein first monitoring unit is connected Roll-forming unit and the rear trimming punch press are connected to, wherein the 3rd monitoring unit is arranged at the tailing emptying dress Put, so that the length of the material body by the tailing emptier and the tailing emptier can be monitored with the presence or absence of material Body, wherein the 3rd monitoring unit is connected to first monitoring unit and the tailing emptier.
- 2. rolling production line according to claim 1, wherein the production line includes a pre-processing device, wherein described pre- Processing unit is arranged at the import.
- 3. rolling production line according to claim 2, wherein the pre-processing device includes a uncoiler, wherein described open One non-material testing apparatus is set on volume machine, wherein the uncoiler is at work, the material body on the uncoiler is transmitted To the outlet.
- 4. rolling production line according to claim 3, wherein the pre-processing device includes an evener, wherein described whole Flat machine is arranged on the adjacent position of the uncoiler, wherein when expecting that body passes through the evener, the surface of the material body is by institute Evener extruding is stated to form even curface.
- 5. rolling production line according to claim 4, wherein the pre-processing device further comprises steel band shearing pair Welder, wherein steel band shearing opposite soldering device is arranged at the neighbouring uncoiler, wherein being handled by the evener Material body afterwards is further across steel band shearing opposite soldering device processing.
- 6. rolling production line according to claim 5, wherein the pre-processing device further comprises a pre-punched hole punch press, Wherein described pre-punched hole punch press is arranged at neighbouring steel band shearing opposite soldering device, wherein the monitoring device includes one the 4th Monitoring unit, the 4th monitoring a reference values of Dan Zhongshe 1 the 4th, wherein the 4th monitoring unit is arranged at the pre- punching Hole punch press, wherein when the distance of monitoring material body movement is equal with the 4th a reference value, the pre-punched hole punch press is to the material body Pre-punched hole processing is carried out, and then pre-punched hole and cut-out mark of break are formed in the corresponding position of the material body.
- 7. rolling production line according to claim 6, wherein the pre-processing device further comprises that one first storing fills Put, wherein first storage device is arranged between the steel band shearing opposite soldering device and the pre-punched hole punch press, wherein One first monitoring switch and one second monitoring switch are provided with first storage device, wherein the first monitoring switch quilt The side wall of first storage device is arranged at and close to the bottom of first storage device, wherein second monitoring switch The side wall of first storage device is arranged at and away from the first storage device bottom, wherein first monitoring switch It is connected to the evener.
- 8. rolling production line according to claim 7, wherein the pre-processing device further comprises that one second storing fills Put, wherein second storage device is arranged between the pre-punched hole punch press and the import, wherein second storing One the 3rd monitoring switch and one the 4th monitoring switch are provided with device, wherein the 3rd monitoring switch is arranged at described The side wall of two storage devices and close to the bottom of second storage device, wherein the 3rd monitoring switch be arranged at it is described The side wall of second storage device and the remote second storage device bottom, wherein the 3rd monitoring unit and the 4th prison Slowdown monitoring switch is connected to the pre-punched hole punch press, wherein the 4th monitoring switch is connected to the roller of the process equipment Molded unit.
- 9. according to any described rolling production line in claim 1 to 8, wherein the rolling production line further comprises that one connects Device is expected, wherein the material-receiving device is arranged at the outlet.
- 10. rolling production line according to claim 8, wherein the rolling production line further comprises a control system, its Described in control system be connected to first monitoring unit, the 3rd monitoring unit and the process equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720672263.6U CN207071622U (en) | 2017-06-09 | 2017-06-09 | Rolling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720672263.6U CN207071622U (en) | 2017-06-09 | 2017-06-09 | Rolling production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207071622U true CN207071622U (en) | 2018-03-06 |
Family
ID=61512802
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720672263.6U Expired - Fee Related CN207071622U (en) | 2017-06-09 | 2017-06-09 | Rolling production line |
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| Country | Link |
|---|---|
| CN (1) | CN207071622U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111037368A (en) * | 2019-12-27 | 2020-04-21 | 厦门宜锐机械制造有限公司 | Automatic production line for rolling profiles |
-
2017
- 2017-06-09 CN CN201720672263.6U patent/CN207071622U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111037368A (en) * | 2019-12-27 | 2020-04-21 | 厦门宜锐机械制造有限公司 | Automatic production line for rolling profiles |
| CN111037368B (en) * | 2019-12-27 | 2021-04-09 | 厦门宜锐机械制造有限公司 | Automatic production line for rolling profiles |
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