CN207070598U - A kind of inserter - Google Patents
A kind of inserter Download PDFInfo
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- CN207070598U CN207070598U CN201720966129.7U CN201720966129U CN207070598U CN 207070598 U CN207070598 U CN 207070598U CN 201720966129 U CN201720966129 U CN 201720966129U CN 207070598 U CN207070598 U CN 207070598U
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Abstract
The utility model discloses a kind of inserter, including board, circuit board delivery unit is provided with board, sub-assembly discharging unit, control unit and bound cell, bound cell includes being provided with positioning fixture, the first manipulator unit that driving positioning fixture moves with circuit board along X-direction, can Y, Z-direction drives, it is provided with the first loading and unloading component, perform sub-assembly feeding, second manipulator unit of sub-assembly plug-in unit process, can Y, Z-direction drives, it is provided with the second loading and unloading component, execution circuit plate feeding, the 3rd manipulator unit and finished product delivery unit of finished product blanking procedure;Second manipulator unit respectively with sub-assembly discharging unit, the first manipulator unit cooperating, 3rd manipulator unit respectively with circuit board delivery unit, the first manipulator unit, finished product delivery unit cooperating, so as to improving inserter adaptability in a pipeline, improving the rigidity of manipulator used in inserter and simplifying control flow.
Description
Technical field
A kind of automatic assembly equipment is the utility model is related to, particularly a kind of inserter.
Background technology
Inserter, refer to that some well-regulated electronic components are automatic, study plot is inserted into printed circuit board is conductive logical
Plant equipment in hole.At present, most of inserter of prior art includes feeding unit material, carrier supply unit, inserted automatically
Part unit, control unit etc..With reference to a kind of connector holder inserter (publication number of Chinese patent literature:202587751U), it is existing
Automatic insertion unit in technology, XYZ three axle roberts are generally included, suction nozzle, suction nozzle are respectively arranged with XYZ three axle roberts
Vacuum generator, CCD detection means etc..In work, carrier (i.e. circuit board) flows in belt conveyor line, when flowing to specific bit
When putting, carrier supply unit is located, and after XYZ three axle roberts are detected by CCD execution positions, and draws electricity by suction nozzle
Sub- component, automatic insertion;After the completion of plug-in unit, carrier supply unit transports carrier to other places.
The process that inserter of the prior art is able to carry out automatic insertion, still, the inserter of prior art are at least deposited
In following technological deficiency:1st, mutually restricted between process, be not suitable with the automatic mode of production of streamline;In documents 1, circuit
Plate transport, finished product transport, plug-in unit are completed on carrier supply unit, and the action of front and rear process, beat mutually restrict, and
And shut down if being broken down in preceding process, then shut down therewith in rear process, therefore be not suitable with the automatic production form of streamline;
2nd, by using XYZ axis robot plug-in units, although the three axles movement of plug-in unit can be realized, three axle robert is typically cantilever
Structure, realize and carry function, rigidity deficiency, and, it is necessary to certain pressure when in part electronic component insertion circuit board, and insert
Part frequency is general very high, and long-term use can cause XYZ three axle robert precision to be affected, or even damage.
Utility model content
The utility model is intended to the technological deficiency for solving inserter in the prior art at least to some extent, slotting in order to improve
Part machine the automatic mode of production of streamline adaptability, improve inserter used in manipulator it is rigid, simplify inserter
Control flow, therefore, the utility model proposes a kind of inserter.
Technical scheme is used by the utility model solves its technical problem:
A kind of inserter, including board, circuit board delivery unit, sub-assembly discharging unit, control are provided with the board
Unit processed;Also include the bound cell being arranged on board, the bound cell includes being provided with positioning fixture, driving locating clip
The first manipulator unit that tool is moved along X-direction with circuit board, can Y, Z-direction driving, be provided with the first loading and unloading component, hold
Second manipulator unit of row sub-assembly feeding, sub-assembly plug-in unit process, can Y, Z-direction driving, be provided with the second loading and unloading group
Part, execution circuit plate feeding, the 3rd manipulator unit of finished product blanking procedure and finished product delivery unit;The second manipulator list
Member respectively with sub-assembly discharging unit, the first manipulator unit cooperating, the 3rd manipulator unit respectively with circuit board
Delivery unit, the first manipulator unit, finished product delivery unit cooperating.
3rd manipulator unit includes the first Y-axis manipulator, and the first Y-axis robot work stroke can support respectively
To circuit board delivery unit, the first manipulator unit, finished product delivery unit, the first Z axis is provided with the first Y-axis manipulator
Manipulator, the second loading and unloading component include the second vacuum cup component, and the second loading and unloading component is arranged on the first Z axis machine
Tool is on hand.
The circuit board delivery unit, the first manipulator unit, the stroke driving direction of finished product delivery unit be arranged in parallel;
The stroke driving direction of the first Y-axis manipulator and the circuit board delivery unit, the first manipulator unit, finished product transport are single
Member is vertically arranged.
The both sides of the edge of the positioning fixture are provided with by spring driven limit clamp, on the first Z axis manipulator
The fixture opening mechanism using the first Z axis manipulator as driving source is additionally provided with, the first Z axis manipulator is moved on circuit board
When material or finished product blanking position coordinates, fixture opening mechanism can be abutted to limit clamp by the first Z axis robot drives.
The positioning fixture is rotatably connected by rotary cylinder with first manipulator unit, the rotary cylinder
On be provided with angle limit mechanism, the fixture opening mechanism is in positioning fixture with circuit board feeding or finished product blanking position coordinates
For 0 degree of benchmark, when rotating 180 degree, can abut to limit clamp.
Second manipulator unit, which includes impulse stroke, can arrive at the first manipulator unit, sub-assembly discharging unit respectively
The second Y-axis manipulator, and the second Z axis manipulator on the second Y-axis manipulator, the first loading and unloading component include
First vacuum cup component and buffer gear, the first vacuum cup component pass through the buffer gear and the second Z axis machinery
Hand connects.
The sub-assembly discharging unit includes vibrating disk component and sub-material component, and it is straight that the vibrating disk component includes vibrating disk
Shake discharging opening, and the sub-material component includes being provided with the first material-dividing groove, the distribution block of the second material-dividing groove, the distribution block and first
Material splitting cylinder connects, and is driven by the first material splitting cylinder, and the discharging opening that directly shaken with vibrating disk respectively docks.
The second loading and unloading component also includes the fore-set set in the same direction with the second vacuum cup component, the second loading and unloading group
Part is additionally provided with the first installation through-hole group for installing the second vacuum cup component and fore-set, and standby installation through-hole group.
The finished product delivery unit includes belt transfer line, and the belt transfer line is driven using motor.
The sub-assembly discharging unit and bound cell include at least two sets.
It is of the present utility model including following beneficial effect:
1st, by setting independent bound cell, finished product delivery unit, equipment of appearing on the stage is connected by circuit board delivery unit,
Bound cell performs this TV station equipment process, finished product delivery unit connection leave from office equipment, is cooperated between process again separate,
Such as the failure of circuit board delivery unit, not influenceing to be carrying out the bound cell of plug-in unit process, bound cell breaks down,
Do not influence to carry the finished product delivery unit of finished product, therefore, adapt to the automatic mode of production of streamline;
2nd, by setting the first manipulator unit drive circuit board X-direction to move, the second manipulator unit Y, Z-direction
It is mobile, sub-assembly plug-in unit process is performed, the three axles movement plug-in unit of circuit board and sub-assembly had both been ensure that, simultaneously because the second machinery
Hand unit only includes the axle of Y, Z two, and its rigidity greatly improves, so as to ensure that the reuse positioning precision of the second manipulator unit
And service life;
3rd, by setting different component units independently to perform different processes, refine, simplify control flow.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is a kind of mounting structure schematic diagram of inserter in the utility model;
Fig. 2 is a kind of front view of inserter in the utility model;
Fig. 3 is the top view of Fig. 2 in the utility model;
Fig. 4 is the structural representation of the first manipulator unit in the utility model;
Fig. 5 is the partial enlarged drawing at B in Fig. 4;
Fig. 6 is the structural representation of the second manipulator unit in the utility model;
Fig. 7 is the partial enlarged drawing at C in Fig. 6;
Fig. 8 is the structural representation of the 3rd manipulator unit in the utility model;
Fig. 9 is the partial enlarged drawing at D in Fig. 8;
Figure 10 is the partial enlarged drawing at A in Fig. 1;
Figure 11 is the structural representation of sub-material component in the utility model;
Figure 12 is the partial enlarged drawing at E in Figure 11;
Figure 13 is the structural representation of circuit board delivery unit and finished product delivery unit in the utility model;
Figure 14 is the partial enlarged drawing at F in Figure 13.
Embodiment
Referring to Fig. 1 to Figure 14, the utility model is elaborated.It is pointed out that the utility model can be with
Realize in a number of different ways, however it is not limited to embodiment described herein, on the contrary, the purpose of these embodiments are provided be for
Make those skilled in the art to content understanding disclosed in the utility model more thorough and comprehensive.
Reference picture 1, Fig. 4, Fig. 6, Fig. 8, a kind of inserter, including board 100, circuit board delivery unit is provided with board
200th, sub-assembly discharging unit 300, control unit 400;Also include the bound cell 500 being arranged on board 100, bound cell
500 the first manipulator units including being provided with positioning fixture 512, driving positioning fixture 512 moves with circuit board along X-direction
510, can Y, Z-direction driving, be provided with the first loading and unloading component 523, perform sub-assembly feeding, the second of sub-assembly plug-in unit process
Manipulator unit 520, can Y, Z-direction driving, be provided with the second loading and unloading component 533, execution circuit plate feeding, finished product blankers
The 3rd manipulator unit 530 and finished product delivery unit 540 of sequence;Second manipulator unit 520 respectively with sub-assembly discharging unit
300th, the cooperating of the first manipulator unit 510, the 3rd manipulator unit 530 respectively with circuit board delivery unit 200, the first machine
Tool hand unit 510, the cooperating of finished product delivery unit 540.
Reference picture 2, Fig. 3, Fig. 8, the 3rd manipulator unit 530 include the first Y-axis manipulator 531, the first Y-axis manipulator
531 impulse strokes can be supported to circuit board delivery unit 200, the first manipulator unit 510, finished product delivery unit 540 respectively, and first
The first Z axis manipulator 532 is provided with Y-axis manipulator 531, the second loading and unloading component 533 includes the second vacuum cup component
5331, the second loading and unloading component is arranged on the first Z axis manipulator 532.
In the present embodiment, the first Y-axis manipulator includes the first electric cylinder, the first electric cylinder include the first servomotor and
First slide unit module, the impulse stroke of the first Y-axis manipulator refer to the stroke of the first slide unit module, and the first Z axis manipulator is set
Put on the first slide unit module of the first Y-axis manipulator, and as the first Y-axis manipulator links.
In the present embodiment, the first Z axis manipulator refers to the first slider cylinder, and the second vacuum cup component passes through connection
Plate is connected with the first slider cylinder.
In addition, in the present embodiment, the second vacuum cup component has used a vacuum generator to be provided for four suckers
Vacuum, also, pressure switch is additionally provided with the second vacuum cup component gas circuit, when the failure of one of sucker causes to inhale
Loosely or can not inhale situation when, gas circuit vacuum does not reach pressure switch setting value, it may appear that alarm shut down.
By design the first Y-axis robot work stroke can respectively support to circuit board delivery unit, the first manipulator unit,
Finished product delivery unit, it is ensured that the 3rd manipulator unit can smoothly execution circuit plate feeding, finished product blanking procedure, and by using
Two vacuum cup components capture circuit board and finished product, then be according to circuit board it is plane the characteristics of, the rational crawl taken
Mode.
Reference picture 2, Fig. 3, circuit board delivery unit 200, the first manipulator unit 510, the stroke of finished product delivery unit 540
Driving direction be arranged in parallel;The stroke driving direction of first Y-axis manipulator 531 and circuit board delivery unit 200, the first manipulator
Unit 510, finished product delivery unit 540 are vertically arranged.
By setting the stroke driving direction of circuit board delivery unit, the first manipulator unit, finished product delivery unit parallel
Set, ensure that layout of each unit on board is simple, reasonable, and be advantageous to shorten the impulse stroke of the first Y-axis manipulator, lead to
Cross the stroke driving direction and circuit board delivery unit, the first manipulator unit, finished product delivery unit that the first Y-axis manipulator is set
It is vertically arranged, then further facilitates the cooperation of the first Y-axis manipulator and each unit, be easy to control.
Reference picture 4, Fig. 5, Fig. 8, Fig. 9, the both sides of the edge of positioning fixture 512 are provided with the position limiting clamp driven by spring 5112
Have 511, the fixture opening mechanism using the first Z axis manipulator 532 as driving source is additionally provided with the first Z axis manipulator 532
534, when the first Z axis manipulator 532 moves to circuit board feeding or finished product blanking position coordinates, fixture opening mechanism 534 passes through
One Z axis manipulator 532 drives, and can abut to limit clamp 511.
Reference picture 5, Fig. 8, Fig. 9, in the present embodiment, limit clamp 511 include the first spring mounting seat 5111, and first
Spring 5112, the limited block 5113 on the inclined-plane of band first, the first guide pad 5114;Fixture opening mechanism 534 is pacified including second spring
Fill base 5341, second spring 5342, the second guide pad 5343, the fixture on the inclined-plane of band second and open block 5344.When fixture is opened
When component 534 is abutted to limit clamp 511, first inclined-plane on the second inclined-plane and limited block 5113 that fixture opens block 5344 pastes
Close, as the first Z axis manipulator 532 further stretches out, fixture opens block 5344 and is pressed further by limited block 5113, so as to spacing
Block 5113 compresses the first spring 5112, and limit clamp 511 is opened.
After limit clamp 511 is opened, the execution circuit plate feeding of the second loading and unloading component 533 or finished product blanking procedure.
It by setting limit clamp, can prevent from being taken up by improper when circuit board from working, and set with the first Z axis manipulator
As the fixture opening mechanism of driving source, then it can reduce increase power source drive fixture opening mechanism, reduction again and be designed to
This, and simplify the electrical control program of fixture opening mechanism.
Reference picture 4, Fig. 8, Fig. 9, positioning fixture 512 by rotary cylinder 513 rotatably with the first manipulator unit 510
Connect, be provided with angle limit mechanism on rotary cylinder 513, fixture opening mechanism 534 is in positioning fixture 512 with circuit board feeding
Or finished product blanking position coordinates is 0 degree of benchmark, when rotating 180 degree, can abut to limit clamp 511.
In the present embodiment, the first manipulator unit includes the second electric cylinder of driving positioning fixture X-direction movement, the
Two electric cylinders include the second servo cylinder and the second slide unit module, positioning fixture, rotary cylinder are installed in the second electric cylinder
On second slide unit module.
By setting positioning fixture to be arranged on rotary cylinder, it is possible to achieve 0 degree direction of circuit board and 180 degree direction it is slotting
Part, reduces the movement travel of the second manipulator unit, while simplifies electrical control program, in addition, by rotary cylinder
Upper setting angle limit mechanism, then it can further improve the running accuracy of rotary cylinder;And limit clamp rotation 0 degree or
During 180 degree, position consistency, then it can ensure the versatility of fixture opening mechanism.
Reference picture 6, Fig. 7, the second manipulator unit 520 include impulse stroke can arrive at respectively the first manipulator unit 510,
Second Y-axis manipulator 521 of sub-assembly discharging unit 300, and the second Z axis manipulator on the second Y-axis manipulator 521
522, the first loading and unloading component 523 includes the first vacuum cup component 5231 and buffer gear 5232, the first vacuum cup component
5231 are connected by buffer gear 5232 with the second Z axis manipulator 522.
In the present embodiment, the second Y-axis manipulator includes the 3rd electric cylinder, the 3rd electric cylinder include the 3rd servomotor and
3rd slide unit module, the second Z axis manipulator include the second slider cylinder, and the second slider cylinder is arranged on the 3rd slide unit module,
First vacuum cup component includes vacuum generator and two suction nozzles, and buffer gear includes buffer spring, true by setting first
Empty Suction cup assembly is connected by buffer gear with the second Z axis manipulator, ensures that the first vacuum cup component carries out feeding and plug-in unit
When, there is certain adjustable buffering capacity, when preventing feeding and installation, the first vacuum cup component and sub-assembly or circuit board
Hard contact, causes the damage of sub-assembly, circuit board or the first vacuum cup component.
Reference picture 10, Figure 11, Figure 12, sub-assembly discharging unit 300 include vibrating disk component 310 and sub-material component 330, shaken
Dynamic disk component 310 directly shakes discharging opening 320 including vibrating disk, and sub-material component 330 includes being provided with 3321, second points of the first material-dividing groove
The distribution block 332 of hopper 3322, distribution block 332 are connected with the first material splitting cylinder 333, and are driven by the first material splitting cylinder 333,
The discharging opening 320 that directly shaken with vibrating disk respectively docks.
In the present embodiment, sub-material component 330 is also provided with stop cylinder 331, and the original state of stop cylinder 331 is stretched out;
When first material splitting cylinder 333 is in retracted mode, the first material-dividing groove 3321 discharging opening 320 that directly shaken with vibrating disk docks, sub-assembly
Into after the first material-dividing groove 3321, the part of the first material splitting cylinder 333 is stretched out, and is blocked cylinder 331 and blocks, the second material-dividing groove
3322 outlets that directly shaken with vibrating disk 320 are docked, and sub-assembly enters the second material-dividing groove 3322;Stop cylinder 331 is retracted, the first sub-material
Cylinder 333 all stretches out.
In the present embodiment, pass through and the first material-dividing groove and the second material-dividing groove are set, it is possible to achieve vibrating disk directly shakes discharging opening
Only all the way on the premise of, meet two pieces sub-assembly simultaneously feeding, improve productive temp;In addition, first after sub-assembly feeding
Material splitting cylinder 333 is all stretched out, it is ensured that the first vacuum cup component 5231 has enough space crawl sub-assemblies, tight so as to realize
The sub-material of the material of solid matter cloth and crawl.
Reference picture 8, the second loading and unloading component 533 also include the fore-set set in the same direction with the second vacuum cup component 5331
5332, the second loading and unloading component 533 is additionally provided with the first peace for installing the second vacuum cup component 5331 and fore-set 5332
Fill sets of vias 5334, and standby installation through-hole group 5333.
Due to vacuum cup material softness, after the second vacuum cup component sucks circuit board, easily circuit board is caused to go out
Existing a certain degree of situation for tilting, tilting, by setting and the second vacuum cup component fore-set in the same direction, in vacuum cup group
After part sucks circuit board, circuit board is gently drawn toward the end face of fore-set, circuit board is touched fore-set end face, ensures that circuit board does not incline
Tiltedly, tilt.
In addition, by setting the first installation through-hole group and standby installation through-hole group, then it can facilitate the second vacuum cup group
Part and fore-set switching installation site, so as to adapt to the production process of different circuit boards.
Reference picture 13, finished product delivery unit 540 include belt transfer line 542, and belt transfer line 542 is driven using motor 541
It is dynamic.
Finished product is carried by using belt transfer line, can conveniently realize docking for a kind of inserter and leave from office equipment, from
And the automatic mode of production of streamline is realized, simultaneously as therefore belt transfer line, it is offline can be also convenient for finished product with continuous running.
Reference picture 13, Figure 14, in the present embodiment, circuit board delivery unit 200 include cutting material component 220 and positioning component
210, circuit board delivery unit 200 includes belt transfer line, and belt transfer line is driven using motor.
In the present embodiment, cut material component and positioning component is driven using cylinder.
Material component is cut by setting, flowing of the circuit board in circuit board delivery unit can be stopped, to wait the 3rd machinery
Hand unit picks circuit board;By setting positioning component, then the circuit for following closely and arriving can be positioned in circuit board delivery unit
Plate, prevent its first piece of circuit board of influence takes plate.
Reference picture 1, Fig. 3, sub-assembly discharging unit 300 and bound cell 500 include at least two sets.
By setting at least two sets of sub-assembly discharging unit and bound cell on same board, work simultaneously, can be with
Substantially reduce and shut down risk, improve productive temp, be cost-effective.
It is further to note that each specific technical characteristic described in above-mentioned embodiment, not
In the case of contradiction, it can be combined by any mode, for unnecessary repetition, the utility model is to various possible
Combination not otherwise stated, certainly, it can also be combined between different embodiments, it is new without departing from this practicality
The creation thought of type.
Above example is only not limited to illustrate the technical solution of the utility model, all without departing from this
Any modification of utility model spirit and scope or equivalent substitution, it all should cover the scope in technical solutions of the utility model
It is interior.
Claims (10)
1. a kind of inserter, including board, circuit board delivery unit, sub-assembly discharging unit, control are provided with the board
Unit;
It is characterized in that:Also include the bound cell being arranged on board, the bound cell includes being provided with positioning fixture, driven
The first manipulator unit that dynamic positioning fixture moves with circuit board along X-direction,
Can Y, Z-direction driving, be provided with the first loading and unloading component, perform sub-assembly feeding, the second machine of sub-assembly plug-in unit process
Tool hand unit,
Can Y, Z-direction driving, the 3rd machinery for being provided with the second loading and unloading component, execution circuit plate feeding, finished product blanking procedure
Hand unit and finished product delivery unit;
Second manipulator unit respectively with sub-assembly discharging unit, the first manipulator unit cooperating,
3rd manipulator unit coordinates work with circuit board delivery unit, the first manipulator unit, finished product delivery unit respectively
Make.
A kind of 2. inserter according to claim 1, it is characterised in that:3rd manipulator unit includes the first Y-axis
Manipulator, the first Y-axis robot work stroke can support to circuit board delivery unit, the first manipulator unit, finished product respectively
Delivery unit, the first Z axis manipulator is provided with the first Y-axis manipulator, the second loading and unloading component includes second
Vacuum cup component, the second loading and unloading component are arranged on the first Z axis manipulator.
A kind of 3. inserter according to claim 2, it is characterised in that:The circuit board delivery unit, the first manipulator
Unit, the stroke driving direction of finished product delivery unit be arranged in parallel;The stroke driving direction of the first Y-axis manipulator with it is described
Circuit board delivery unit, the first manipulator unit, finished product delivery unit are vertically arranged.
A kind of 4. inserter according to claim 2, it is characterised in that:The both sides of the edge of the positioning fixture be provided with by
Spring driven limit clamp, the fixture using the first Z axis manipulator as driving source is additionally provided with the first Z axis manipulator
Opening mechanism, when the first Z axis manipulator moves to circuit board feeding or finished product blanking position coordinates, fixture opening mechanism passes through
First Z axis robot drives, can be abutted to limit clamp.
A kind of 5. inserter according to claim 4, it is characterised in that:The positioning fixture is rotatable by rotary cylinder
Ground is connected with first manipulator unit, and angle limit mechanism, the fixture opening mechanism are provided with the rotary cylinder
In positioning fixture using circuit board feeding or finished product blanking position coordinates as 0 degree of benchmark, when rotating 180 degree, can abut to position limiting clamp
Tool.
A kind of 6. inserter according to claim 1, it is characterised in that:Second manipulator unit includes impulse stroke
The first manipulator unit, the second Y-axis manipulator of sub-assembly discharging unit can be arrived at respectively, and installed in the second Y-axis manipulator
On the second Z axis manipulator, the first loading and unloading component includes the first vacuum cup component and buffer gear, and described first is true
Empty Suction cup assembly is connected by the buffer gear with the second Z axis manipulator.
A kind of 7. inserter according to claim 1, it is characterised in that:The sub-assembly discharging unit includes vibrating disk group
Part and sub-material component, the vibrating disk component directly shake discharging opening including vibrating disk, and the sub-material component includes being provided with first point
The distribution block of hopper, the second material-dividing groove, the distribution block are connected with the first material splitting cylinder, and are driven by the first material splitting cylinder,
The discharging opening that directly shaken with vibrating disk respectively docks.
A kind of 8. inserter according to claim 2, it is characterised in that:The second loading and unloading component also includes and second
The fore-set that vacuum cup component is set in the same direction, the second loading and unloading component are additionally provided with for installing the second vacuum cup component and top
First installation through-hole group of post, and standby installation through-hole group.
A kind of 9. inserter according to claim 1, it is characterised in that:The finished product delivery unit is carried including belt
Line, the belt transfer line are driven using motor.
A kind of 10. inserter according to claim 1, it is characterised in that:The sub-assembly discharging unit and bound cell
Including at least two sets.
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Cited By (1)
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CN107454820A (en) * | 2017-08-03 | 2017-12-08 | 江门市高翔电气智能化有限公司 | A kind of inserter |
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CN107454820A (en) * | 2017-08-03 | 2017-12-08 | 江门市高翔电气智能化有限公司 | A kind of inserter |
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