CN207059202U - Thermocompression forming device - Google Patents
Thermocompression forming device Download PDFInfo
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- CN207059202U CN207059202U CN201720821419.2U CN201720821419U CN207059202U CN 207059202 U CN207059202 U CN 207059202U CN 201720821419 U CN201720821419 U CN 201720821419U CN 207059202 U CN207059202 U CN 207059202U
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- thermal finalization
- die station
- mould
- conductive metal
- magnetic conductive
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Abstract
A kind of thermocompression forming device, including frame, lower thermal finalization die station, lower thermal finalization mould, upper thermal finalization die station and upper thermal finalization mould；Lower thermal finalization mould is on the upside of lower thermal finalization die station；Upper thermal finalization mould is on the downside of upper thermal finalization die station, and upper thermal finalization mould is corresponding with lower thermal finalization mould；Lower heater is provided between lower thermal finalization die station and lower thermal finalization mould, lower heater includes lower magnetic conductive metal disk and lower insulated heat body, lower coil is provided with lower insulated heat body；Lower magnetic conductive metal disk is in above lower coil, and lower magnetic conductive metal disk upper surface is in close contact with lower thermal finalization mould；Upper heater is provided between upper thermal finalization die station and upper thermal finalization mould, upper heater includes upper magnetic conductive metal disk and upper insulated heat body, coil is provided with upper insulated heat body；Upper magnetic conductive metal disk is in below coil, and upper magnetic conductive metal disk lower surface is in close contact with upper thermal finalization mould.The utility model energy utilization rate is high, and energy consumption is low.
Description
Technical field
It the utility model is related to thermal forming device, and in particular to a kind of thermocompression forming device.
Background technology
A kind of existing thermocompression forming device, including frame, lower thermal finalization die station, lower thermal finalization mould, upper thermal finalization mould
Platform and upper thermal finalization mould；Lower thermal finalization die station be arranged on frame on, lower thermal finalization mould installion in lower thermal finalization die station simultaneously
And on the upside of lower thermal finalization die station；Upper thermal finalization die station is in above lower thermal finalization die station, and frame, which is provided with, can drive heat
The upper thermal finalization die station elevating mechanism of die station of shaping lifting；Upper thermal finalization mould installion is in upper thermal finalization die station and in upper
On the downside of thermal finalization die station, and the position of upper thermal finalization mould is corresponding with lower thermal finalization mould.This thermocompression forming device can use
When the thermocompression forming of chest cup, work, chest cup to be shaped is positioned in lower thermal finalization mould, upper thermal finalization die station lift
The upper thermal finalization die station of structure driving and upper thermal finalization mould move downward, and make thermal finalization mould and lower thermal finalization mould matched moulds, right
Chest cup on lower thermal finalization mould matched moulds carries out heat-shaping；After the completion of heat-shaping, upper thermal finalization die station elevating mechanism driving
Upper thermal finalization die station rises and makes thermal finalization mould, the die sinking of lower thermal finalization mould, completes the thermocompression forming to chest cup.
Be provided with heater in upper thermal finalization die station, lower thermal finalization die station, heater using electric heater unit or
Heat conducting medium heating apparatus.Electric heater unit includes several electric hot plates, to upper thermal finalization mould or lower heat after electric hot plate energization
Shaper heats.Heat conducting medium heating apparatus includes the heat-conducting medium pipe in upper thermal finalization die station or lower thermal finalization die station
Road, heat-conducting medium is passed through in heat-conducting medium pipeline（Such as high-temperature steam or deep fat）Afterwards to upper thermal finalization mould or lower thermal finalization mould
Heating.But upper thermal finalization mould or lower thermal finalization mould are heated using electric heater unit or heat conducting medium heating apparatus, energy
Source utilization rate is relatively low, high energy consumption, both adds production cost, is unfavorable for environmental protection again.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of thermocompression forming device, this thermocompression forming device
Energy utilization rate is high, and energy consumption is low, is advantageous to energy-conserving and environment-protective and reduces production cost.The technical scheme of use is as follows：
A kind of thermocompression forming device, including frame, lower thermal finalization die station, lower thermal finalization mould, upper thermal finalization die station and on
Thermal finalization mould；Lower thermal finalization die station is arranged in frame, and lower thermal finalization mould installion is in lower thermal finalization die station and is in
On the upside of lower thermal finalization die station；Upper thermal finalization die station is in above lower thermal finalization die station, and frame, which is provided with, can drive thermal finalization mould
The upper thermal finalization die station elevating mechanism of platform lifting；Upper thermal finalization mould installion is in upper thermal finalization die station and is in upper thermal finalization
On the downside of die station, the position of upper thermal finalization mould is corresponding with lower thermal finalization mould, it is characterised in that：The lower thermal finalization die station with
Lower heater is provided between lower thermal finalization mould, lower heater includes lower magnetic conductive metal disk and lower insulated heat body, under
There is lower chamber in insulated heat body, lower coil is provided with lower chamber；Lower magnetic conductive metal disk is arranged on lower insulated heat body
And it is in above lower coil, the upper surface of lower magnetic conductive metal disk is in close contact with lower thermal finalization mould；Upper thermal finalization die station
Upper heater is provided between upper thermal finalization mould, upper heater includes upper magnetic conductive metal disk and upper insulated heat body,
There is upper cavity in upper insulated heat body, coil is provided with upper cavity；Upper magnetic conductive metal disk is arranged on upper insulated heat body
Above and it is in below coil, the lower surface of upper magnetic conductive metal disk is in close contact with upper thermal finalization mould.
Generally, above-mentioned coil is identical with lower coil direction of winding, and coil and lower coil access in parallel provide alternation electricity
The power supply circuit of stream, power supply circuit can use prior art.
In above-mentioned upper heater, coil is passed through alternating current（Usually high frequency alternating current）Alternation magnetic is produced afterwards
, the magnetic line of force inside magnetic field makes magnetic conductive metal disk itself by producing countless vortex during upper magnetic conductive metal disk
Generate heat and upper thermal finalization mould is heated；In above-mentioned lower heater, lower coil is passed through alternating current（Usually high frequency is handed over
Time-dependent current）After produce alternating magnetic field, the magnetic line of force inside magnetic field is made by producing countless vortex during lower magnetic conductive metal disk
Lower magnetic conductive metal disk self-heating simultaneously heats to lower thermal finalization mould.So, above-mentioned thermocompression forming device can use
The mode of Electromagnetic Heating is quickly heated to upper thermal finalization mould and lower thermal finalization mould, its temperature is raised rapidly, has
Beneficial to raising production efficiency.Because upper insulated heat body separates upper magnetic conductive metal disk and upper thermal finalization die station, lower insulation every
Hot body separates lower magnetic conductive metal disk and lower thermal finalization die station, therefore the heat of upper magnetic conductive metal disk can be passed to fully
Upper thermal finalization mould, the heat of lower magnetic conductive metal disk can fully pass to lower thermal finalization mould, reduce thermal losses, improve
Energy utilization rate, energy consumption is reduced, is advantageous to energy-conserving and environment-protective and reduces production cost.
Above-mentioned thermocompression forming device can be used for the thermocompression forming of chest cup, during work, chest cup to be shaped is positioned over into lower heat
In shaper, the upper upper thermal finalization die station of thermal finalization die station elevating mechanism driving moves downward, and makes thermal finalization mould and lower heat
Shaper matched moulds, heat-shaping is carried out to the chest cup on lower thermal finalization mould matched moulds；After the completion of heat-shaping, upper thermal finalization mould
The upper thermal finalization die station of platform elevating mechanism driving rises and makes thermal finalization mould, the die sinking of lower thermal finalization mould, completes to chest cup
Thermocompression forming.
In preferred scheme, above-mentioned lower insulated heat body includes two stacked up and down lower insulation plates, is insulated under two
The lower chamber is surrounded between thermal insulation board.Lower magnetic conductive metal disk and two lower insulation plates can be fixed on one by bolt
Rise, handling are more convenient.
In preferred scheme, above-mentioned upper insulated heat body includes two stacked up and down upper insulation plates, two upper insulation
The upper cavity is surrounded between thermal insulation board.Upper magnetic conductive metal disk and two upper insulation plates can be fixed on one by bolt
Rise, handling are more convenient.
Above-mentioned lower insulation plate, upper insulation plate can use glass fibre or silicate to be made.
In preferred scheme, above-mentioned lower magnetic conductive metal disk is in the surface of the lower coil.
In preferred scheme, above-mentioned upper magnetic conductive metal disk is in the underface of the coil.
In preferred scheme, above-mentioned upper thermal finalization die station elevating mechanism includes lift cylinder, the cylinder body of lift cylinder with it is described
Frame is connected, and the piston rod of lift cylinder is connected down and with the upper thermal finalization die station.So, can be lived by lift cylinder
The flexible of stopper rod drives upper thermal finalization die station and upper thermal finalization mould thereon is moved downward or moved upwards, makes heat fixed
Pattern has realizes matched moulds or die sinking with lower thermal finalization mould.Upper thermal finalization die station elevating mechanism may also comprise lifting motor, rise
The power output shaft of motor drops by passing through linkage, cam mechanism or thread transmission（Thread transmission is by mutually nibbling
Screw rod, the nut composition of conjunction）Drive upper thermal finalization die station Deng transmission mechanism and upper thermal finalization mould thereon move downward or
Motion upwards, thermal finalization mould is set to realize matched moulds or die sinking with lower thermal finalization mould.
In preferred scheme, above-mentioned thermocompression forming device also includes control circuit, for detecting lower thermal finalization mold temperature
Lower temperature sensor and the upper temperature sensor for detecting upper thermal finalization mold temperature, lower temperature sensor, upper temperature pass
Sensor input connection corresponding with control circuit respectively, the lower coil, coil are corresponding with control circuit respectively to be exported
End connection.Lower temperature sensor is used for the temperature for detecting lower thermal finalization mould, and temperature signal is sent into control circuit and carried out
Processing；Upper temperature sensor is used for the temperature for detecting thermal finalization mould, and temperature signal is sent at control circuit
Reason.Instantly when temperature sensor detects that the actual temperature value of lower thermal finalization mould is less than preset value, control circuit just will be passed through
The frequency of the alternating current of lower coil tunes up, raise the temperature of lower magnetic conductive metal disk, makes lower thermal finalization mould with this
Temperature raises；Instantly when temperature sensor detects that the actual temperature value of lower thermal finalization mould is less than preset value, control circuit is just
The frequency for the alternating current for being passed through lower coil is turned down, make the temperature of lower magnetic conductive metal disk reduce, lower thermal finalization is made with this
The temperature of mould reduces.When upper temperature sensor detects that the actual temperature value of upper thermal finalization mould is less than preset value, control
Circuit just tunes up the frequency for the alternating current for being passed through coil, raise the temperature of magnetic conductive metal disk, is made with this
The temperature rise of thermal finalization mould；When upper temperature sensor detects that the actual temperature value of upper thermal finalization mould is less than preset value
When, control circuit just turns the frequency for the alternating current for being passed through coil down, makes the temperature of magnetic conductive metal disk reduce, with this
Reduce the temperature of upper thermal finalization mould.
The utility model can be carried out quick by the way of Electromagnetic Heating to upper thermal finalization mould and lower thermal finalization mould
Heating, makes its temperature raise rapidly, is advantageous to improve production efficiency；And because upper insulated heat body is by upper magnetic conductive metal disk
Separated with upper thermal finalization die station, lower insulated heat body separates lower magnetic conductive metal disk and lower thermal finalization die station, therefore upper magnetic conduction
The heat of property metal dish can fully pass to thermal finalization mould, and the heat of lower magnetic conductive metal disk can be passed to down fully
Thermal finalization mould, thermal losses is reduced, improve energy utilization rate, reduced energy consumption, be advantageous to energy-conserving and environment-protective and reduce production cost.
Thermocompression forming device of the present utility model can be used for the thermocompression forming of chest cup, it can also be used to the thermocompression forming of other products.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model preferred embodiment.
Fig. 2 is the structural representation of lower heater in thermocompression forming device shown in Fig. 1.
Fig. 3 is Fig. 2 top view.
Fig. 4 is the structural representation of upper heater in thermocompression forming device shown in Fig. 1.
Fig. 5 is Fig. 4 upward view.
Embodiment
As shown in figure 1, this thermocompression forming device includes frame 1, lower thermal finalization die station 2, lower thermal finalization mould 3, upper heat
Die station 4 of shaping and upper thermal finalization mould 5；Lower thermal finalization die station 2 is arranged in frame 1, and it is fixed that lower thermal finalization mould 3 is arranged on lower heat
On pattern platform 2 and in the lower upside of thermal finalization die station 2；Upper thermal finalization die station 4 is in the lower top of thermal finalization die station 2, and upper heat is fixed
Pattern tool 5 is arranged in upper thermal finalization die station 4 and in the upper downside of thermal finalization die station 4, the position of upper thermal finalization mould 5 is with
Thermal finalization mould 3 is corresponding, and frame 1 is provided with the upper thermal finalization die station elevating mechanism that thermal finalization die station 4 can be driven to lift.This
In embodiment, upper thermal finalization die station elevating mechanism includes lift cylinder 6, and the cylinder body of lift cylinder 6 is connected with frame 1, lifting air
The piston rod of cylinder 6 is connected down and with upper thermal finalization die station 4.It is provided with down between lower thermal finalization die station 2 and lower thermal finalization mould 3
Heater 7, upper heater 8 is provided between upper thermal finalization die station 4 and upper thermal finalization mould 5.
The thermocompression forming device of the present embodiment also includes control circuit, the lower temperature for detecting the lower temperature of thermal finalization mould 3
Spend sensor 9, the upper temperature sensor 10 for detecting the upper temperature of thermal finalization mould 5, lower temperature sensor 9, upper TEMP
The input connection corresponding with control circuit respectively of device 10, lower coil 74, coil 84 are corresponding with control circuit respectively to be exported
End connection.
With reference to figure 2, Fig. 3, lower heater 7 includes lower magnetic conductive metal disk 71 and lower insulated heat body 72, lower insulation every
There is lower chamber 73 in hot body 72, lower coil 74 is provided with lower chamber 73；Lower magnetic conductive metal disk 71 is arranged on lower insulated heat
On body 72 and the surface of lower coil 74 is in, the upper surface of lower magnetic conductive metal disk 71 closely connects with lower thermal finalization mould 3
Touch.In the present embodiment, lower insulated heat body 72 includes two stacked up and down lower insulation plates 721, under two insulation every
Lower chamber 73 is surrounded between hot plate 721.
With reference to figure 4, Fig. 5, upper heater 8 includes upper magnetic conductive metal disk 81 and upper insulated heat body 82, upper insulation every
There is upper cavity 83 in hot body 82, coil 84 is provided with upper cavity 83；Upper magnetic conductive metal disk 81 is arranged on upper insulated heat
On body 82 and the underface of coil 84 is in, the lower surface of upper magnetic conductive metal disk 81 closely connects with upper thermal finalization mould 5
Touch.In the present embodiment, upper insulated heat body 82 includes two stacked up and down upper insulation plates 821, two upper insulation every
Upper cavity 83 is surrounded between hot plate 821.
Lower insulation plate 721, upper insulation plate 821 can use glass fibre or silicate to be made.
The operation principle of brief description once this thermocompression forming device（By taking the thermocompression forming of chest cup as an example）：
Coil 84 is identical with the direction of winding of lower coil 74, and coil 84 and the access in parallel of lower coil 74 provide alternating current
Power supply circuit.Coil 84 is passed through alternating current（Usually high frequency alternating current）After produce alternating magnetic field, inside magnetic field
The magnetic line of force by producing countless vortex during upper magnetic conductive metal disk 81, make the self-heating of magnetic conductive metal disk 81 and to upper
Thermal finalization mould 5 is heated；Lower coil 74 is passed through alternating current（Usually high frequency alternating current）After produce alternating magnetic field, when
The magnetic line of force inside magnetic field sends out lower magnetic conductive metal disk 71 itself by producing countless vortex during lower magnetic conductive metal disk 71
Heat simultaneously heats to lower thermal finalization mould 3.
Chest cup to be shaped is positioned in lower thermal finalization mould 3, the piston rod of lift cylinder 6 stretches out, and heat is fixed in driving
Pattern platform 4 moves downward, and makes thermal finalization mould 5 and the lower matched moulds of thermal finalization mould 3, to the chest on the lower matched moulds of thermal finalization mould 3
Cup carries out heat-shaping；After the completion of heat-shaping, the piston rod of lift cylinder 6 bounces back, and thermal finalization die station 4 rises and made in driving
Upper thermal finalization mould 5, lower thermal finalization mould 3 mold, and complete the thermal finalization to chest cup.
In the course of the work, temperature sensor 9 detects that the actual temperature value of lower thermal finalization mould 3 is less than preset value instantly
When, control circuit just tunes up the frequency for the alternating current for being passed through lower coil 74, raises the temperature of lower magnetic conductive metal disk 71,
Raise the temperature of lower thermal finalization mould 3 with this；Instantly temperature sensor 9 detects the actual temperature of lower thermal finalization mould 3
When value is less than preset value, control circuit just turns the frequency for the alternating current for being passed through lower coil 74 down, makes lower magnetic conductive metal disk
71 temperature reduces, and reduces the temperature of lower thermal finalization mould 3 with this.When upper temperature sensor 10 detects upper thermal finalization mould
When the actual temperature value of tool 5 is less than preset value, control circuit just tunes up the frequency for the alternating current for being passed through coil 84, makes
The temperature rise of magnetic conductive metal disk 81, raises the temperature of upper thermal finalization mould 5 with this；When upper temperature sensor 10 detects
When being less than preset value to the actual temperature value of upper thermal finalization mould 5, control circuit just will be passed through the alternating current of coil 84
Frequency is turned down, make the temperature of magnetic conductive metal disk 81 reduce, and reduces the temperature of upper thermal finalization mould 5 with this.
Furthermore, it is necessary to illustrate, the specific embodiment, its each several part title etc. described in this specification can not
Together, the equivalent or simple change that all construction, feature and the principle described according to the utility model patent design are done, is included in this
In the protection domain of utility model patent.The utility model person of ordinary skill in the field can be to described specific reality
Example is applied to make various modifications or supplement or substitute using similar mode, without departing from structure of the present utility model or
Surmount scope defined in the claims, the scope of protection of the utility model all should be belonged to.
Claims (7)
1. a kind of thermocompression forming device, including frame, lower thermal finalization die station, lower thermal finalization mould, upper thermal finalization die station and upper heat
Shaper；Lower thermal finalization die station is arranged in frame, and lower thermal finalization mould installion is in lower thermal finalization die station and under being in
On the upside of thermal finalization die station；Upper thermal finalization die station is in above lower thermal finalization die station, and frame, which is provided with, can drive thermal finalization die station
The upper thermal finalization die station elevating mechanism of lifting；Upper thermal finalization mould installion is in upper thermal finalization die station and is in upper thermal finalization mould
On the downside of platform, the position of upper thermal finalization mould is corresponding with lower thermal finalization mould, it is characterised in that：The lower thermal finalization die station is with
Lower heater is provided between thermal finalization mould, lower heater includes lower magnetic conductive metal disk and lower insulated heat body, lower exhausted
There is lower chamber in edge insulator, lower coil is provided with lower chamber；Lower magnetic conductive metal disk is arranged on lower insulated heat body simultaneously
And be in above lower coil, the upper surface of lower magnetic conductive metal disk is in close contact with lower thermal finalization mould；Upper thermal finalization die station with
Upper heater is provided between upper thermal finalization mould, upper heater includes upper magnetic conductive metal disk and upper insulated heat body, on
There is upper cavity in insulated heat body, coil is provided with upper cavity；Upper magnetic conductive metal disk is arranged on upper insulated heat body
And it is in below coil, the lower surface of upper magnetic conductive metal disk is in close contact with upper thermal finalization mould.
2. thermocompression forming device according to claim 1, it is characterised in that：The lower insulated heat body includes stacked up and down
Two lower insulation plates, surround the lower chamber between two lower insulation plates.
3. thermocompression forming device according to claim 1, it is characterised in that：The upper insulated heat body includes stacked up and down
Two upper insulation plates, surround the upper cavity between two upper insulation plates.
4. thermocompression forming device according to claim 1, it is characterised in that：The lower magnetic conductive metal disk be in it is described under
The surface of coil.
5. thermocompression forming device according to claim 1, it is characterised in that：The upper magnetic conductive metal disk is on described
The underface of coil.
6. thermocompression forming device according to claim 1, it is characterised in that：The upper thermal finalization die station elevating mechanism includes
Lift cylinder, the cylinder body of lift cylinder are connected with the frame, the piston rod of lift cylinder down and with the upper thermal finalization
Die station connects.
7. according to the thermocompression forming device described in claim any one of 1-6, it is characterised in that：The thermocompression forming device also wraps
Include control circuit, the lower temperature sensor for detecting lower thermal finalization mold temperature and for detecting upper thermal finalization mold temperature
Upper temperature sensor, lower temperature sensor, upper temperature sensor corresponding with control circuit input connection respectively, under described
The output end connection corresponding with control circuit respectively of coil, coil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720821419.2U CN207059202U (en) | 2017-07-08 | 2017-07-08 | Thermocompression forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720821419.2U CN207059202U (en) | 2017-07-08 | 2017-07-08 | Thermocompression forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207059202U true CN207059202U (en) | 2018-03-02 |
Family
ID=61510213
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720821419.2U Active CN207059202U (en) | 2017-07-08 | 2017-07-08 | Thermocompression forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207059202U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111261398A (en) * | 2020-03-16 | 2020-06-09 | 宁波锐科磁业有限公司 | Hot pressing device, hot pressing system and preparation method for preparing neodymium iron boron magnetic ring |
-
2017
- 2017-07-08 CN CN201720821419.2U patent/CN207059202U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111261398A (en) * | 2020-03-16 | 2020-06-09 | 宁波锐科磁业有限公司 | Hot pressing device, hot pressing system and preparation method for preparing neodymium iron boron magnetic ring |
| CN111261398B (en) * | 2020-03-16 | 2021-07-30 | 宁波锐科磁业有限公司 | Hot pressing device, hot pressing system and preparation method for preparing neodymium iron boron magnetic ring |
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