The breaker of built-in current sampling resistor
Technical field
The invention is related to breaker technical field, specifically a kind of breaker of built-in current sampling resistor.
Background technology
With the development and popularization of intelligent grid, there are the various small-sized reclosings with matching with intelligent power grid and broken in the market
Road device, meanwhile, it is intelligentized to breaker to require more and more higher.The current sample of breaker, analysis and the demand of monitoring are become
Must be more and more urgent, at present because circuit breaker internal space is limited, it is difficult to find a suitable position built-in current sampling electricity
Resistance, so mostly connecting a current sampling resistor using circuit breaker external to realize the sampling of circuit breaker current.
Small-sized reclosing breaker currently on the market according to the long-range separating brake of instruction of intelligent electric meter and can close a floodgate small-sized
Breaker, has a remote bill control function, and some reclosing breakers also have overvoltage protection and a under-voltage protection function, collection control and
Protection is integrated.But with the development of intelligent grid, power supply department needs to be acquired the power consumption of user monitoring, so as to
The electricity consumption situation of each section and the hommization management of power use to user can be understood in real time, and this just needs to enter the power information of user
Row is gathered, analyzes, collects and controlled, and current reclosing breaker does not possess this function.
Utility model content:
In order to solve the above-mentioned technical problem, the invention is mainly by changing the design of circuit breaker electric magnetic mechanism, in electricity
The built-in current sampling that a current sampling resistor realizes breaker is implanted on magnetic mechanism.
To solve the technical scheme that technical problem uses:
A kind of breaker of built-in current sampling resistor, including L breakers corresponding to control unit, phase line and center line correspond to
N breakers.Current sampling resistor R is connected between the input terminal and magnetictrip of the N breakers;Resistance R is gold
Belong to material (optional constantan or copper-manganese material), and be flat pattern;
Binding post is drawn at resistance R both ends respectively, and socket is connected on binding post as sampled signal socket;Sampling
The length direction of signal plug is vertical with plane where the disengaging line terminals of N breakers;First is provided with the housing of N breakers
Through hole, sampled signal socket stretch out N breakers from first through hole;
Housing where described control unit is provided with the second through hole, and sampled signal socket stretches into control list from the second through hole
Unit where first;The current sampling signal input terminal connection corresponding with sampled signal socket of control unit.
The housing profile of the L breakers is consistent with the housing profile of N breakers;It is provided with the housing of L breakers and the
Two through holes corresponding to one lead to the hole site, and the housing cavity between two through holes is insertion;In L breakers and N breakers
When assembling side by side, sampled signal socket runs through two through holes of L breakers.
Transition connection sheet is connected between the input terminal and resistance R of the electromagnetic mechanism of magnetictrip;Transition connection sheet
One end be connected with resistance R, and the shape of link position is consistent with resistance R shape.
The axis of the iron core of plane and magnetictrip where the resistance R is perpendicular or parallel (preferred vertical).
The coil of the magnetictrip is the square coil that copper coin is stamped to form;The cavity that square coil surrounds is four ribs
Post shapes, and the radial section of four ribs is the square that corner is fillet;Sky of the iron core of magnetictrip in quadrangular shape
Intracavitary, and be insulation between iron core and coil;It is insulation between the adjacent turn of square coil.
The end of incoming cables connection of the transition plate and square coil, and the shape of the link position of the two is all flat shape;
The static contact panel of the other end connection magnetictrip of the square coil, the shape of square coil and static contact panel link position are all
Flat pattern.
Gap is left between the adjacent turn of the square coil.
The square coil is divided into inlet wire linkage section, around line segment and static contact panel linkage section;
It is divided into interconnection n sections successively by the number of turn around line segment;(n-1)th around line segment include the preceding half-turn that is sequentially connected and after
Half-turn;It is deployed in coil under same plane state:
One preceding half-turn around line segment is in a rectangle;The end of preceding half-turn coiling section is connected later half by bending edges
Enclose the head end around line segment;Half-turn coiling section is in same rectangle afterwards;The end of half-turn coiling section is connected down by bending edges afterwards
One preceding half-turn coiling section head end around line segment.
Above-mentioned breaker based on current sample method, step includes:
1) connect between the input terminal of the electromagnetic mechanism of the input terminal of N breakers and magnetictrip corresponding to center line
Meet sampling resistor R;Draw binding post respectively in the side at resistance R both ends, then connect socket conduct on binding post and adopt
Sample signal plug;
2) wait when in use, sampled signal is drawn on sampled signal socket and is wired to outside N Shell of circuit breaker, by control unit
Metering circuit sampled signal is analyzed, finally obtain current value;
The resistance R is metal material (optional constantan or copper-manganese material), and is flat pattern, the input terminal and electricity
The position for hindering R connections is identical flat pattern, and the two close connection;
Transition connection sheet is connected between the input terminal and resistance R of the electromagnetic mechanism;One end of transition connection sheet with
Resistance R connections, and the shape of link position is consistent with resistance R shape.
Further, perpendicular or parallel (the preferred vertical knot of axis of the iron core of plane and magnetictrip where the resistance R
Structure).
Further, the coil of the electromagnetic mechanism is the square coil that copper coin is stamped to form;The cavity that square coil surrounds
It is quadrangular shape, and the radial section of four ribs is the square that corner is fillet;The iron core of magnetictrip is in four prism type
In the cavity of shape, and it is insulation between iron core and coil.
The end of incoming cables connection of the transition plate and square coil, and the shape of the link position of the two is all flat shape;
(transition plate, input terminal are generally available red copper material)
Gap is left between the adjacent turn of the square coil.
The static contact panel of the other end connection magnetictrip of the square coil, square coil and static contact panel link position
Shape is all flat pattern.
Square coil can be used for the breaker of no sampling resistor, and now, the inlet wire linkage section and breaker enter
Line terminals are integral, are that punching press, bending obtain on same copper coin in processing.
The principle of this programme is:
Current sample, analysis contrast and the general electricity made by the control unit containing computation chip of monitoring to breaker
Road is completed, such as the control pole of intelligent breaker.
In order to ensure in breaker closing and off-state computation chip in "on" position, in general, computation chip
Supply lines be typically connected on the end of incoming cables of breaker.And if sampling resistor is arranged on the leading-out terminal of breaker, when breaker breaks
If opening back loading side there is induced voltage, the sampling resistor signal wire pin of computation chip and energization pins there may be more than
The common-mode voltage of computation chip operating voltage, this common-mode voltage are possible to burn computation chip.In order to solve this problem, this
In method, the sampling resistor of breaker will be arranged on the end of incoming cables of breaker.
The interior spatial structure of general breaker is analyzed, current sampling resistor is suitably arranged on entering for circuit breaker electric magnetic mechanism
In line terminals.According to circuit breaker current sample required precision and copper conductor sectional area, big specification (such as more than 63A) it is small-sized
The sampling resistor (by taking copper-manganese as an example) of breaker probably needs 5mm length, and additional two pins and sampling resistor both ends need
Length of straight flange demand, then current sampling resistor need 10mm length of straight flange.
Current sampling resistor is set to have two ways on breaker input terminal:
One kind is --- current sampling resistor is set (such as on the horizontal straight flange of input terminal (resistance and iron core diameter parallel)
Fig. 2), this mode needs case for circuit breaker length to increase more than 10mm, and in general, intelligent breaker requires limitation length
(such as below 80A breakers are limited in 80~90mm to degree by national grid standard, and more than 80A breaker length is limited in 95
Between~100mm), this setup of sampling resistor compares in practical operation to be difficult to, it is necessary to its to breaker
Its structure and circuit are redesigned.
Another kind is --- current sampling resistor is set in the vertical edges (resistance is vertical with iron core axis) of input terminal
(such as Fig. 5,7).It has been investigated that current circuit breaker electric magnetic mechanism structure design make it that the vertical side length of input terminal is basic
All between 4~6mm (such as Fig. 3), hung down without enough lengths of straight flange to set current sampling resistor, it is necessary to lengthen input terminal
Length of straight flange.And after input terminal vertical edges lengthen, the spot welding position of input terminal and coil pin is just needed toward core insulation
Sleeve pipe direction is moved, and input terminal has blocked the mounting hole of iron core and core insulation sleeve pipe after movement so that input terminal and line
Punctuate postwelding iron core and core insulation sleeve pipe can not assemble, so needing case for circuit breaker to lengthen, input terminal is toward away from iron
A segment distance is moved to increase the space between input terminal vertical edges and core insulation sleeve pipe in the direction of core insulation sleeve pipe so that
Unshakable in one's determination and insulating sleeve can first be assembled and then spot welding is carried out to input terminal and coil again.Simultaneously current structure input terminal
Probably there is 3~4mm space between vertical edges and core insulation sleeve pipe, can be carried out as long as the space increases to 5mm or so
Spot welding operation, so shell need to only lengthen 1~2mm, this is easier to realize in engineering practice.
For more than 80A breaker, its coil is formed using lenticular wire (enamel-covered wire) coiling, and lenticular wire can not be wanted by this
Bending pin is sought, so more than 80A breaker input terminal and the solder joint of coil are all in the middle part of insulating sleeve at present, Wu Fashi
Core insulation sleeve pipe is now first assembled at spot welding (such as Fig. 4).So for more than 80A breaker, this programme design is rushed by copper coin
The square coil formed is pressed to replace the coil of enamel-covered wire coiling.And coiling is made into coil pin after stamping parts becomes can
Energy (such as Fig. 5).
The square coil that copper coin punching press obtains is equally applicable to below 80A breaker.
This square coil can be used for the breaker of no sampling resistor, now, the inlet wire linkage section and breaker
Input terminal is integral, is that punching press, bending obtain on same copper coin in processing.
This square coil solves following problem:
1st, the not accurate and unstable nothing after causing electromagnetic mechanism welding of the too thick coiling size of the coil of big specification breaker
The problem of method is assembled or needs secondary reshaping and bring production efficiency slow;
2nd, the coil of big specification breaker it is too thick and in pin bending cracking or can not bending the problem of;
3rd, the problem of coiling causes spot welding size to be forbidden in spot welding because being positioned without smooth locating surface.
The principle of square coil is that the circular coil formed originally by enamel-covered wire coiling is designed to be stamped to form by copper coin
Square coil, its manufacture method becomes to be processed with sheet metal mould so that the dimensional accuracy and dimensional uniformity of coil obtain matter
Leap.Because square coil is stamped to form by copper coin, the pin at its coil both ends is obtained by blanking of copper coin, without folding
It is curved, therefore just there is no cracking during bending problem.After other coil is become squarely, is become stamping by coiling by circle, whole line
Circle is exactly square-folded profile, and when the spot welding of electromagnetic mechanism is processed, square-folded coil shape is very beneficial for spot welding and determined
Position or the realization of automation spot welding., can be according to being actually needed for product coil design into after by copper coin punch forming
The input terminal of coil and breaker designs integrally, i.e., breaker input terminal and coil is become by two original parts
Into a part, not only reduce the management work of part and save together with point welding process, also improve the chi of electromagnetic mechanism
Very little precision, it is more beneficial for the Automated assembly of electromagnetic mechanism.
The technical program has the beneficial effect that:Success is current sample in the case of the case for circuit breaker length that moves within narrow limits
Incorporating resistor realizes the collection and control of circuit breaker electric stream information inside breaker.
Brief description of the drawings
Fig. 1 is the electrical schematic diagram of this method;
Fig. 2 is that the input terminal horizontal sides of this method set sampling resistor schematic diagram;
Fig. 3 is the input terminal vertical side length schematic diagram of this method;
Fig. 4 is more than the 80A circuit breaker electric magnetic mechanism spot welding schematic diagrames of this method;
Fig. 5 is circle spot welding position schematic diagram (the input terminal vertical edge setting sampling using square punch line of this method
Resistance);
Fig. 6 is a weld through schematic diagram;
Fig. 7 is that the input terminal vertical edge of this method sets sampling resistor schematic diagram;
Fig. 8 is the theory structure schematic diagram using the N breakers of this method;
Fig. 9 is a kind of intelligent breaker appearance schematic diagram of the prior art;
Figure 10 is the control end unit of Fig. 9 breakers and the assembling schematic diagram of breaker;
Figure 11 is attachment structure schematic diagram of the sampled signal socket in N breakers and L breakers;
Figure 12 is space structure schematic diagram of the sampled signal socket in L breakers;
Figure 13 is enamel-covered wire coiling schematic diagram;
In figure, input terminal 1, sampling resistor 2, core insulation set 3, coiling 4, spot welding position 5, coil pin (line
Enclose end of incoming cables) 6, coil 7, electric welding machine Top electrode 8, mash welder bottom electrode 9, the pin 10 of input terminal, sampled signal socket 11,
L breakers 12, N breakers 13, control unit 14, the magnetictrip 15 of L breakers, the magnetictrip 16 of N breakers;Paint
The coil 17 of envelope curve coiling, place easy to crack 18.
Embodiment
This programme is further illustrated with reference to specific embodiment:
With reference to figure 1, the utility model based on current sample method, step includes:
1) connect between the input terminal of the electromagnetic mechanism of the input terminal of N breakers and magnetictrip corresponding to center line
Meet sampling resistor R;Draw binding post respectively in the side at resistance R both ends, then connect socket conduct on binding post and adopt
Sample signal plug;
2) wait when in use, sampled signal is drawn on sampled signal socket and is wired to outside N Shell of circuit breaker, by control unit
Metering circuit sampled signal is analyzed, finally obtain current value;
In this example, the resistance R is copper-manganese material, and is flat pattern, the position that the input terminal is connected with resistance R
For identical flat pattern, and the two close is connected;
Transition connection sheet is connected between the input terminal and resistance R of the electromagnetic mechanism;One end of transition connection sheet with
Resistance R connections, and the shape of link position is consistent with resistance R shape.
Further, perpendicular or parallel (the preferred vertical knot of axis of the iron core of plane and magnetictrip where the resistance R
Structure).
Further, the coil of the electromagnetic mechanism is the square coil that copper coin is stamped to form;The cavity that square coil surrounds
It is quadrangular shape, and the radial section of four ribs is the square that corner is fillet;The iron core of magnetictrip is in four prism type
In the cavity of shape, and it is insulation between iron core and coil.
The end of incoming cables connection of the transition plate and square coil, and the shape of the link position of the two is all flat shape;
Gap is left between the adjacent turn of the square coil;
The static contact panel of the other end connection magnetictrip of the square coil, square coil and static contact panel link position
Shape is all flat pattern.
Such as Fig. 8~12, the breaker of this example, including N corresponding to L breakers corresponding to control unit, phase line and center line break
Road device.Current sampling resistor R is connected between the input terminal and magnetictrip of the N breakers;Resistance R is copper-manganese material
Matter, and be flat pattern;
Binding post is drawn at resistance R both ends respectively, and socket is connected on binding post as sampled signal socket;Sampling
The length direction of signal plug is vertical with plane where the disengaging line terminals of N breakers;First is provided with the housing of N breakers
Through hole, sampled signal socket stretch out N breakers from first through hole;
Housing where described control unit is provided with the second through hole, and sampled signal socket stretches into control list from the second through hole
Unit where first;The current sampling signal input terminal connection corresponding with sampled signal socket of control unit.
Further, the housing profile of the L breakers and the housing profile of N breakers are consistent;On the housing of L breakers
Two through holes with first through hole position correspondence are provided with, and the housing cavity between two through holes is insertion;L breakers with
When N breakers assemble side by side, sampled signal socket runs through two through holes of L breakers.
A kind of coil that can be used for the above method and breaker, the coil is the square coil being stamped to form by copper coin;
The cavity that square coil surrounds is quadrangular shape, and the radial section of four ribs is the square that corner is fillet;Four prism type
The cavity of shape is cavity where the iron core of magnetictrip;It is insulation between the adjacent turn of square coil.
Gap is left between the adjacent turn of the square coil.
The square coil is divided into inlet wire linkage section, around line segment and static contact panel linkage section;
Be divided into around line segment by the number of turn and be connected with each other n sections successively (this example is two sections);(n-1)th includes being sequentially connected around line segment
Preceding half-turn and rear half-turn;It is deployed in coil under same plane state:
One preceding half-turn around line segment is in a rectangle;The end of preceding half-turn coiling section is connected later half by bending edges
Enclose the head end around line segment;Half-turn coiling section is in same rectangle afterwards;The end of half-turn coiling section is connected down by bending edges afterwards
One preceding half-turn coiling section head end around line segment.
This square coil can be used for the breaker of no sampling resistor, now, the inlet wire linkage section and breaker
Input terminal is integral, is that punching press, bending obtain on same copper coin in processing.
This example is provided with a current sampling resistor, current sampling resistor on the electromagnetic mechanism of reclosing breaker N poles
Sampling resistor signal is drawn housing by two pin with special 2.54 socket pins welding, and the L poles of reclosing breaker are provided with
Corresponding through hole, 2.54 sockets of N poles link together a current sample electricity through L poles socket corresponding with reclosing control pole
The signal of resistance is delivered in control pole main circuit board.
Computation chip is provided with control pole main circuit board, the signal that computation chip can transmit to current sampling resistor is carried out
Analysis contrast and judgement, if the signal that current sampling resistor is transmitted through matches with default sub-gate signal, master control circuit board
By to intelligent electric meter feedback signal from intelligent electric meter send the control module of sub-gate signal separating brake or control board directly to
Separating brake execution module sends separating brake instruction separating brake breaker disconnecting circuit.
1st, in intelligent power distribution power network, electricity consumption situation that can be to user is monitored, and understands the electricity consumption of each section in real time
Situation, realize intelligent power distribution and intelligent power;
2nd, realize that flexibility is carried out to user takes control, i.e. arrearage power-off is no longer imposed uniformity without examining individual cases, user classified, for difficulty
Family or special user, with limit power electricity consumption can be achieved after this breaker, certain specify within power can normal electricity consumption, exceed
This specifies power to carry out remote control power-off again, to ensure the essential requirements of living of user, embodies human nature care;
3rd, the protection switch available for visual plant and important place, the electric current and waveform in the equipment or the place are carried out
Monitoring in real time, if abnormal current occur carries out separating brake or alarm.
4th, it can realize the overload protection of circuit by master control circuit board or failure electricity is realized to abnormal current analysis
Stream protection.