CN207048861U - A kind of turbocharger of the exhaust gas bypass system with linear reciprocation driving - Google Patents

A kind of turbocharger of the exhaust gas bypass system with linear reciprocation driving Download PDF

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Publication number
CN207048861U
CN207048861U CN201720266547.5U CN201720266547U CN207048861U CN 207048861 U CN207048861 U CN 207048861U CN 201720266547 U CN201720266547 U CN 201720266547U CN 207048861 U CN207048861 U CN 207048861U
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CN
China
Prior art keywords
bonnet
exhaust gas
gas bypass
drive shaft
bypass system
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Expired - Fee Related
Application number
CN201720266547.5U
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Chinese (zh)
Inventor
朱明明
顾茸蕾
刘伟
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Yi Sen Technology (shanghai) Co Ltd
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Yi Sen Technology (shanghai) Co Ltd
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Priority to CN201720266547.5U priority Critical patent/CN207048861U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Supercharger (AREA)

Abstract

The utility model discloses a kind of turbocharger of the exhaust gas bypass system with linear reciprocation driving, including exhaust gas bypass system;Wherein exhaust gas bypass system includes by-pass prot, step through-hole, bushing, bonnet assemblies, and step through-hole is arranged to reverse position coaxial with by-pass prot, and being arranged on by-pass prot outgassing direction;Bushing is arranged to be arranged in step through-hole by interference fit, bonnet assemblies include bonnet, bonnet drive shaft and bonnet locating shim, the center of bonnet and the center of bonnet locating shim are provided with through hole, one end design two-stage boss that bonnet drive shaft is connected with bonnet, bonnet locating shim, inner side boss be set to bonnet carry out it is spacing, outside boss be set to bonnet locating shim carry out it is spacing.A kind of turbocharger arrangement of exhaust gas bypass system with linear reciprocation driving of the present utility model is simple, saves cost, deflating, control is more linear, and product competitiveness is higher.

Description

A kind of turbocharger of the exhaust gas bypass system with linear reciprocation driving
Technical field
It the utility model is related to automobile technical field, more particularly to a kind of exhaust gas bypass system with linear reciprocation driving Turbocharger.
Background technology
With the more and more higher that countries in the world are required motor vehicle exhaust emission, drop oil consumption, settling-discharging turn into major vehicle factor Currently the most important ones target.New-energy automobile, which is undoubtedly, drops oil consumption, settling-discharging most effective way, but is constrained to technology energy Power, production cost and the acceptance level of customer, row of the coming years laws and regulations to each vehicle factor can not be met in the short time Put requirement.Therefore it is still current most important means that technology upgrading is carried out on existing fuel engines, wherein, increased using turbine Depressor reduces engine displacement, improve power, torque density be easiest to realize at present, effect it is most obvious, and cost is also can Receive the method for scope, also therefore, the application of turbocharger on the engine is more and more common.
In order to improve customer satisfaction, the turbo lag of turbocharger is reduced, improves low speed torque and the acceleration of automobile Performance, booster whirlpool end typically use the minor diameter turbine of low rotor inertia, but to ensure that turbocharger is high negative in engine Trouble free service during lotus, it is necessary to the exhaust gas bypass outside booster ability to bear is fallen, avoids impeller from exceeding the speed limit.Therefore, existing market Upper most of vehicle turbochargers on sale, especially petrol engine supercharger, all can Integrated design exhaust gas bypass on volute Valve opening, and the ratio of exhaust gas bypass is controlled by controlling organization (electric actuator/pneumatic actuator) and executing agency's (pull bar) Example;But no matter pneumatic actuator or electric actuator, are all to be moved by the link linear being connected with actuator at present, drive The crank being connected with bonnet rocking arm inside volute being arranged on outside volute, crank drive bonnet rocking arm to turn by rotary motion It is dynamic, so as to the opening angle of application valve cover.
In the prior art, the linear motion of pull bar is converted into the rotary motion of bonnet, passes through the big of bonnet rotational angle Small to control waste gas discharge quantity, in this kind of design, pull bar movement travel and deflation area are not linear relationships, that is, are pressurized The control of device discharge quantity is not linear enough, is embodied in actual condition, is exactly that moment of torsion occurs in waste gas valve small guide vane in engine Fluctuation, demarcation are difficult;
In addition, in prior art, bonnet rocking arm both ends discontinuity, it is easily caused bonnet rocking arm and is produced not with bushing Uniform wear, there is the increase of bushing air leakage in the later stage, bonnet rocking arm rotates the failure risks such as clamping stagnation.
Further, prior art bonnet rocking arm is in bushing rotary motion, crank-pin rotary motion in drawhead, two frictions Frictional force caused by pair can increase the load of actuator.
Secondly, prior art production and assembly technology are complicated, and cost is higher:Bonnet rocking arm need to be welded with bushing Connect, be also required to be welded between crank and crank-pin or riveted, bonnet rocking arm needs first to cast to be machined out again.
Therefore, those skilled in the art is directed to developing a kind of exhaust gas bypass system of linear reciprocation driving and turbine increases Depressor, the linearity of booster exhaust gas bypass control is improved, and then reduce booster demarcation difficulty;The failure of bushing is reduced simultaneously Risk, and reduce the load of actuator;The production of booster parts and assembly technology difficulty are reduced, saves cost, improves product Competitiveness.
The content of the invention
In view of the drawbacks described above of prior art, technical problem to be solved in the utility model is that a kind of straight line of exploitation is past The exhaust gas bypass system and turbocharger driven again, the linearity of booster exhaust gas bypass control is improved, and then reduce supercharging Device demarcates difficulty;The failure risk of bushing is reduced simultaneously, and reduces the load of actuator;Reduce the production of booster parts and dress With technology difficulty, cost is saved, improves product competitiveness.
To achieve the above object, the utility model provides a kind of whirlpool of the exhaust gas bypass system with linear reciprocation driving Booster is taken turns, including turbine, intermediate bearing arrangement and compressor, turbine also include exhaust gas bypass system;Wherein waste gas Bypass system includes by-pass prot, step through-hole, bushing, bonnet assemblies, and step through-hole is arranged to coaxial with by-pass prot, and is set The reverse position in by-pass prot outgassing direction is put, the step through-hole should not destroy the premise of volute flow passage geometry in guarantee Under, meet volute intensity requirement, wall thickness can be ensured by increasing the height of step at this;Bushing is arranged to pass through interference Coordinate and be arranged in step through-hole, bonnet assemblies include bonnet, bonnet drive shaft and bonnet locating shim, the center of bonnet and valve The center of lid locating shim is provided with through hole, one end design two-stage boss that bonnet drive shaft is connected with bonnet, bonnet locating shim, Inner side boss be set to bonnet carry out it is spacing, outside boss is set to limit bonnet locating shim Position;The aperture of the through hole of bonnet drive shaft and bonnet central is to being arranged to gap, between inner side boss and outside boss Distance be set to larger than 0.2~0.4mm of thickness of bonnet, with ensure bonnet can with small range activity, with avoid bushing with Deflation valve opening is because coaxiality error produces rigid contact, so as to ensure the sealing effectiveness of bonnet.
Further, the first end of bonnet drive shaft is arranged to screw thread, and is extended to through bushing outside volute, The big footpath of screw thread is dimensioned to the bonnet drive shaft diameter of axle less than undressed screw thread, to ensure with bushing not interfere.
Further, the first end of bonnet drive shaft is arranged to be bolted to by two with one end of c-type set Together, the other end of c-type set is arranged to the pull bar end of pneumatic actuator be connected by riveting.
Further, pneumatic actuator is arranged to be arranged on the actuator bracket being casting together with pressure shell, pneumatically Actuator is arranged to reciprocal pneuamtic actuator, instead of the rotating open-close type waste gas valve actuator of in the market, to improve The linearity of waste gas deflation control.
Further, pneumatic actuator be arranged to can use malleation driving pneumatic actuator, negative pressure driving it is pneumatic Actuator, linear drives electric actuator in one kind, but can not use rotation driving electric actuator.
Further, the fastening bolt on the downside of the first end of bonnet drive shaft is arranged to adjust the position of fastening bolt Adjust the pretightning force and Opening pressure of bonnet.
Further, bonnet drive shaft and two bolts of c-type set junction are arranged to regulating bolt to adjust bonnet Opening pressure.
Further, bonnet drive shaft is enclosed on pull bar with the c-type after riveting and is axially equipped with 0.1~0.3mm gaps.
Further, the fastening bolt on the downside of the first end of bonnet drive shaft and the outerplanar distance of bushing, c-type set upside The distance between plane and actuator bracket underside plan are set to larger than the maximum functional stroke of pneumatic actuator, to avoid Interference is produced in motion process.
Further, gap of the aperture of the through hole of bonnet drive shaft and bonnet central between be arranged to 0.1~ 0.3mm。
Technique effect
1st, the application uses linear reciprocating waste gas valve control mechanism, relative to existing rotating open-close type control machine Structure, external crank being eliminated, while eliminate the welding procedure of crank and bonnet rocking arm, crank and crank-pin, structure is simpler, Parts machining, assembly cost are lower, improve product competitiveness;
2nd, control of the application to exhaust gas bypass amount is more linear, and booster demarcation is simpler, demarcates improved efficiency, demarcates into This reduction;
3rd, the application reduces relative to prior art and turned between bushing and bonnet rocking arm, drawhead and crank-pin Dynamic friction pair, reduces friction loss, and the burden requirement to pneumatic actuator reduces, while reduces the abrasion to bushing, carries The service life of bushing is risen.
Design, concrete structure and caused technique effect of the present utility model are made furtherly below with reference to accompanying drawing It is bright, to be fully understood from the purpose of this utility model, feature and effect.
Brief description of the drawings
Fig. 1 is a kind of exhaust gas bypass system with linear reciprocation driving of a preferred embodiment of the present utility model The assembly figure of turbocharger.
Fig. 2 is a kind of exhaust gas bypass system with linear reciprocation driving of a preferred embodiment of the present utility model The assembly profile of turbocharger.
Fig. 3 is a kind of exhaust gas bypass system with linear reciprocation driving of a preferred embodiment of the present utility model The bushing partial enlarged drawing of turbocharger.
Fig. 4 is a kind of exhaust gas bypass system with linear reciprocation driving of a preferred embodiment of the present utility model The bonnet assemblies enlarged drawing of turbocharger.
Fig. 5 is a kind of exhaust gas bypass system with linear reciprocation driving of a preferred embodiment of the present utility model The c-type set partial enlarged drawing of turbocharger.
Fig. 6 is a kind of exhaust gas bypass system with linear reciprocation driving of a preferred embodiment of the present utility model The bonnet drive shaft two-stage boss enlarged drawing of turbocharger.
Embodiment
As shown in figure 1, a preferred embodiment of the present utility model is provided by a kind of waste gas with linear reciprocation driving The turbocharger of way system, turbocharger include absorb high-temp waste gas energy turbine 100 (including turbine, volute and Runner and subsidiary body), transmit the intermediate bearing arrangement 200 (including rotating shaft, bearing and cooling and lubricating bindiny mechanism) of energy With the compressor 300 (including pinch roller, pressure shell runner and subsidiary body) of compression fresh air.
As shown in Fig. 2 section assembly figure, the utility model will describe in detail from tri- profiles of A, B, C.
A kind of as shown in figure 3, exhaust gas bypass with linear reciprocation driving in a preferred embodiment of the present utility model The turbocharger of system is provided with a step through-hole 108 coaxial with by-pass prot, step at the back side in volute exhaust gas bypass hole Through hole 108 meets volute intensity requirement, by increasing step at this on the premise of ensureing not destroying volute flow passage geometry Height ensure wall thickness;Bushing 104 is arranged in step through-hole 108 by interference fit, passes through control and bonnet drive shaft Gap between 107, to control the air leakage at this, while by the selection of material, to ensure that bonnet drives in life cycle Axle 107 is to the wear extent of bushing 104 in tolerance interval;
As shown in figure 4, bonnet assemblies are made up of bonnet 103, bonnet drive shaft 107, bonnet locating shim 106, bonnet 103rd, the center of bonnet locating shim 106 is provided with through hole, and bonnet drive shaft 107 is connected with bonnet 103, bonnet locating shim 106 One end design two-stage boss 109 (as shown in Figure 6), wherein, inner side boss is for carrying out spacing, outside boss to bonnet 103 It is spacing for being carried out to bonnet locating shim 106;Bonnet drive shaft 107 is radially provided with 0.1~0.3mm with the centre bore of bonnet 103 Gap, while the distance between two-stage boss is set greater than the 0.2~0.4mm of thickness of bonnet 103, to ensure that bonnet 103 can With small range activity, to avoid bushing 104 with deflation valve opening because coaxiality error produces rigid contact, so as to ensure bonnet 103 Sealing effectiveness;The first end of bonnet drive shaft 107 is designed with screw thread, and is extended to through bushing 104 outside volute, screw thread it is big Footpath size is less than the bonnet drive shaft diameter of axle of undressed screw thread, to ensure with bushing not interfere;Wherein, bonnet drive shaft 107 Together with first end is bolted to c-type set 304 by two, the other end of c-type set 304 passes through riveting and pneumatic actuator 301 end of pull bar 302 links together, as shown in figure 5, c-type set 304 will leave 0.1~0.3mm's with the riveting of pull bar 302 Axial surplus, to avoid actuator pull bar 302 and the coaxial error of bonnet drive shaft 107 from producing rigid bending power, improve c-type set 304 service life, while reduce the abrasion between bonnet drive shaft 107 and bushing 104.
Fastening bolt and 104 outerplanar distance of bushing, the upside of c-type set 304 on the downside of the end of thread of bonnet drive shaft 107 is flat The distance between face and the underside plan of actuator bracket 301 (vacuum cavitations, malleation no requirement (NR)) are greater than the maximum work of actuator Make stroke, to avoid producing interference in motion process;Can be by adjusting the fastening bolt of bonnet drive shaft 107 end of thread Position, to adjust the pretightning force of bonnet assemblies and Opening pressure, flexibility is identical with market existing design scheme;Deflated in design During the diameter of valve opening, the deflation area that bonnet drive shaft takes is considered;Can be by adjusting bonnet drive shaft 107 and c-type set The position of 304 two bolts in junction, to adjust the Opening pressure of bonnet, so as to improve the uniformity of the product of batch production.
As shown in figure 1, pneumatic actuator 301 is arranged on the actuator bracket 305 being casting together with pressure shell, pneumatically hold Row device 301 can use malleation to drive, and negative pressure can also be used to drive, and the actuator can also use the automatically controlled execution of linear drives Device, but the electric actuator of rotation driving can not be used;The utility model uses linear reciprocating waste gas valve actuator, comes Instead of the rotating open-close type waste gas valve actuator of in the market, the linearity controlled with improving waste gas to deflate.
The application uses linear reciprocating waste gas valve control mechanism, relative to existing rotating open-close type controlling organization, External crank is eliminated, while eliminates the welding procedure of crank and bonnet rocking arm, crank and crank-pin, structure is simpler, and zero Component processing, assembly cost are lower, improve product competitiveness;Control of the application to exhaust gas bypass amount is more linear, booster Demarcation is simpler, demarcates improved efficiency, and calibration cost reduces;The application reduces bushing and bonnet relative to prior art Pivoting friction pair between rocking arm, drawhead and crank-pin, reduces friction loss, the burden requirement drop to pneumatic actuator It is low, while reduce the abrasion to bushing, improve the service life of bushing.
Preferred embodiment of the present utility model described in detail above.It should be appreciated that the ordinary skill people of this area Member makes many modifications and variations without creative work can according to design of the present utility model.Therefore, all this technology necks Technical staff passes through logic analysis, reasoning or limited reality on the basis of existing technology according to design of the present utility model in domain Available technical scheme is tested, all should be in the protection domain being defined in the patent claims.

Claims (10)

1. a kind of turbocharger of the exhaust gas bypass system with linear reciprocation driving, including turbine, intermediate bearing system System and compressor, it is characterised in that the turbine includes exhaust gas bypass system;Wherein described exhaust gas bypass system includes bypass Hole, step through-hole, bushing, bonnet assemblies, the step through-hole are arranged to coaxial with the by-pass prot, and are arranged on described The reverse position of by-pass prot outgassing direction, the bushing are arranged to be arranged in the step through-hole by interference fit, institute Stating bonnet assemblies includes bonnet, bonnet drive shaft and bonnet locating shim, the center of the bonnet and the bonnet locating shim Center be provided with through hole, one end that the bonnet drive shaft is connected with the bonnet, bonnet locating shim design two-stage is convex Platform, inner side boss be set to the bonnet carry out it is spacing, outside boss is set to bonnet locating shim Carry out spacing;The aperture of the through hole of the bonnet drive shaft and the bonnet central is described to being arranged to gap The distance between inner side boss and the outside boss are set to larger than 0.2~0.4mm of thickness of the bonnet.
2. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 1, its feature It is, the first end of the bonnet drive shaft is arranged to screw thread, and is extended to through the bushing outside volute, described The big footpath of screw thread is dimensioned to the bonnet drive shaft diameter of axle less than undressed screw thread.
3. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 2, its feature It is, it is described together with the first end of the bonnet drive shaft is arranged to be bolted to by two with one end of c-type set The other end of c-type set is arranged to the pull bar end of pneumatic actuator be connected by riveting.
4. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 3, its feature It is, the pneumatic actuator is arranged to be arranged on the actuator bracket being casting together with pressure shell, the pneumatic execution Device is arranged to reciprocal pneuamtic actuator.
5. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 4, its feature It is, the pneumatic actuator is arranged to the pneumatic actuator using malleation driving, pneumatic actuator, the straight line of negative pressure driving One kind in the electric actuator of driving.
6. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 3, its feature It is, the fastening bolt on the downside of the first end of the bonnet drive shaft is arranged to adjust the position of the fastening bolt to adjust The pretightning force and Opening pressure of the bonnet.
7. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 3, its feature It is, two bolts of the bonnet drive shaft and the c-type set junction are arranged to adjust the bolt described to adjust The Opening pressure of bonnet.
8. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 3, its feature It is, the bonnet drive shaft is enclosed on pull bar with the c-type after riveting and is axially equipped with 0.1~0.3mm gaps.
9. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 3, its feature It is, the fastening bolt on the downside of the first end of the bonnet drive shaft and the outerplanar distance of the bushing, c-type set upside The distance between plane and the actuator bracket underside plan are set to larger than the maximum functional row of the pneumatic actuator Journey.
10. a kind of turbocharger of exhaust gas bypass system with linear reciprocation driving as claimed in claim 3, its feature It is, the gap of the aperture of the through hole of the bonnet drive shaft and the bonnet central between is arranged to 0.1~ 0.3mm。
CN201720266547.5U 2017-03-17 2017-03-17 A kind of turbocharger of the exhaust gas bypass system with linear reciprocation driving Expired - Fee Related CN207048861U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720266547.5U CN207048861U (en) 2017-03-17 2017-03-17 A kind of turbocharger of the exhaust gas bypass system with linear reciprocation driving

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720266547.5U CN207048861U (en) 2017-03-17 2017-03-17 A kind of turbocharger of the exhaust gas bypass system with linear reciprocation driving

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106677893A (en) * 2017-03-17 2017-05-17 奕森科技(上海)有限公司 Turbocharger with linear reciprocating drive exhaust bypass system
CN113565623A (en) * 2021-06-30 2021-10-29 东风汽车集团股份有限公司 Executor coupling mechanism, bypass booster and vehicle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106677893A (en) * 2017-03-17 2017-05-17 奕森科技(上海)有限公司 Turbocharger with linear reciprocating drive exhaust bypass system
CN106677893B (en) * 2017-03-17 2022-08-26 奕森科技(江苏)有限公司 Turbocharger with linear reciprocating driven exhaust gas bypass system
CN113565623A (en) * 2021-06-30 2021-10-29 东风汽车集团股份有限公司 Executor coupling mechanism, bypass booster and vehicle

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Granted publication date: 20180227