CN207047881U - The prefabricated cushion cap of core is filled with joint bar - Google Patents

The prefabricated cushion cap of core is filled with joint bar Download PDF

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Publication number
CN207047881U
CN207047881U CN201720519662.9U CN201720519662U CN207047881U CN 207047881 U CN207047881 U CN 207047881U CN 201720519662 U CN201720519662 U CN 201720519662U CN 207047881 U CN207047881 U CN 207047881U
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CN
China
Prior art keywords
cushion cap
prefabricated
core
stiffness
lock pin
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Withdrawn - After Issue
Application number
CN201720519662.9U
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Chinese (zh)
Inventor
洪鑫
蒋峰
梅聪健
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Jiangsu Nine Construction Co Ltd
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Jiangsu Nine Construction Co Ltd
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Priority to CN201720519662.9U priority Critical patent/CN207047881U/en
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Publication of CN207047881U publication Critical patent/CN207047881U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model discloses a kind of prefabricated cushion cap that core is filled with joint bar,Including cushion cap body and lock pin reinforcing bar,Cushion cap body is provided with internal diameter and is more than hollow pile or the groove structure in the external footpath of stiffness,Lock pin reinforcing bar with supporting plate is coaxially taken shape on cushion cap body recess structure floor,Lock pin reinforcing bar and supporting plate can be located at hollow pile or stiffness body it is hollow in,The groove structure bottom surface of cushion cap body is provided with can be with the injected hole that be connected inside hollow pile or stiffness body and being capable of gap connects between hollow pile or the external side of stiffness and groove structure side wall grout hole,Its construction technology is first to make prefabricated cushion cap,Again by the end plate leveling of the hollow pile constructed or stiffness body,And carry out prefabricated cushion cap position cushion construction,Hoisting prefabricated cushion cap again,And filling core is carried out by injected hole,Finally prefabricated cushion cap and hollow pile or stiffness body space are in the milk,The utility model ensure that the construction quality of cushion cap,Improve construction speed and the utilization rate of circulation material.

Description

The prefabricated cushion cap of core is filled with joint bar
Technical field
A kind of stiffness body top and engineering pile single pile single-column cushion cap are the utility model is related to, it is more particularly to a kind of to carry joint bar Fill the prefabricated cushion cap of core.
Background technology
In recent years, with the fast development of logistics, the construction of large-scale logistic storage is more and more, especially in East Coastal Area.For logistic storage, it is high for the bearing requirements on first floor ground, typically to reach 30kPa and its more than, and deform Control requires high, and total settling amount general control includes the TERM DEFORMATION control etc. in later stage within 100mm, but due to east Coastal area soil property is relatively poor, and deep & thick silt matter soil layer is much above 20m, and corresponding dealing with foundation scheme has become It is particularly important, terrace processing how is effectively carried out, the especially control to duration and cost has become extremely crucial.A kind of new skill Art starts progressively to promote the use of, i.e., using reinforcing body of the prefabricated high-strength stiffness body as the soil body, the conventional prestressing force of wall ratio Pile tube is low, and corresponding quantity of reinforcement is relatively low, but due to its reliable in quality, is easy to construct, and in order that terrace load is more reliable Ground is transferred in foundation soil, and expansion cushion cap is additionally arranged on stiffness body top.The cast-in-place mode of expansion cushion cap generally use makes, phase The elapsed time and difficulty of construction answered are larger, and Jian Hua pile tube proposes a kind of prefabricated pile cover mode with reference to its stiffness body and made, But fail the connection for effectively solving pile cover and cushion cap.
According to the pile tube atlas of the design concept of cushion cap and correlation, mainly upper load is more effectively transferred to In stake, while the thickness of superstructure plate is also effectively reduced, stake is effectively divided the punching load of terrace plate or structural slab Dissipate.Stake top is caused certain moment of flexure to be present in view of upper load inhomogeneities that may be present simultaneously.Therefore, in stake top portion Dividing needs to carry out joint bar filling core, and stake top is strengthened.Therefore existing bearing platform construction technique, is generally divided into two steps, stake The construction of tip cutting core segment, the welding of reinforcing bar on stake top end plate, then carries out the construction of cushion cap, and corresponding field operation is more, And need to carry out a series of working procedures such as reinforcing bar colligation, installation form, casting concrete at the scene, so as to the engineering time compared with It is long.The operation that corresponding quality will be limited by multiple teams and groups workers is horizontal (including the work such as bar bender, carpenter, bricklayer's), and holds Platform has been constructed rear, it is necessary to which next process could be carried out by carrying out certain maintenance.Original technique integral construction time is longer, work People's scope of operation is more, and the circulation material such as template can not be fully used, during bearing platform construction, the work of formwork reinforcement Amount is simultaneously again bigger.
Utility model content
In order to make up above deficiency, the utility model provides a kind of prefabricated cushion cap that core is filled with joint bar, should carry and insert The prefabricated cushion cap that muscle fills core is able to ensure that the common stress of cushion cap and stake and is reliably connected, and reduces labour, shortens work Phase, greatly improve its economy.
The utility model in order to solve its technical problem used by technical scheme be:It is a kind of to fill the prefabricated of core with joint bar Cushion cap, including cushion cap body and lock pin reinforcing bar, the cushion cap body side are provided with concentric groove structure, the groove structure Internal diameter is more than hollow pile or the external footpath lock pin reinforcing bar one end of stiffness is fixed-type on the groove structure bottom surface of cushion cap body, lock pin Reinforcing bar is coaxially disposed with the groove structure, and the lock pin reinforcing bar other end is fixed with supporting plate, the lock pin reinforcing bar and its other end Supporting plate can be inserted in hollow pile or stiffness body it is hollow in, the groove structure bottom surface of the cushion cap body is provided with can be with sky The injected hole run through of connection inside heart stake or stiffness body, being additionally provided with the groove structure bottom surface of cushion cap body can be with hollow pile Or the grout hole that gap connects between the external side of stiffness and groove structure side wall.
As further improvement of the utility model, the depth of the cushion cap body fovea superior slot structure is 130mm, groove knot The internal diameter of structure is that hollow pile or the external footpath of stiffness add 60mm.
As further improvement of the utility model, the cushion cap body fovea superior slot structure is circular groove structure.
As further improvement of the utility model, Suspension hook structure is additionally provided with the cushion cap outer body wall.
As further improvement of the utility model, Suspension hook structure and cushion cap body side on described this body sidewall of cushion cap The distance between for twice of the distance between this Suspension hook structure and cushion cap body opposite side.
As further improvement of the utility model, the Suspension hook structure on described this body sidewall of cushion cap is two, symmetrical point It is distributed in cushion cap outer body surface.
As further improvement of the utility model, the lock pin reinforcing bar includes prefabricated portion and lock pin steel reinforcement cage, described pre- Portion processed is shaped on cushion cap body, and prefabricated minister's degree is 10 times of its diameter, one end lock pin steel reinforcement cage and prefabricated portion end It is fixedly connected, supporting plate is fixedly installed on the lock pin steel reinforcement cage other end.
As further improvement of the utility model, the grouting hole number on the cushion cap body is two, a diameter of 30mm, is additionally provided with two a diameter of 30mm steam vent on cushion cap body, steam vent just with hollow pile or the external side of stiffness and recessed Gap connects between slot structure side wall.
Advantageous effects of the present utility model are:The utility model is replaced by force by reinforcing bar etc., and lock pin reinforcing bar is pre-buried In cushion cap body, dexterously solve cushion cap and fill the connection of core steel reinforcement cage, ensure that the common stress of cushion cap and stake, By setting adjustable nut in stake top end plate, and it is matched there is provided groove structure in cushion cap, it on the one hand ensure that cushion cap The installation planarization of top surface, has on the other hand reserved gap between stake and cushion cap, so as to provide sky for stake and cushion cap slip casting Between, further ensure that the common stress of cushion cap and pile tube, it is ensured that prefabricated cushion cap and pile tube are reliably connected, and this practicality is new The application of type ensure that the construction quality of cushion cap, while a large amount of labours for having liberated scene, also greatly improve job site Progress, the duration is saved, improved the utilization rate (repeated application of such as flitch and template) of circulation material, greatly improve Its economy.
Brief description of the drawings
Fig. 1 is prefabricated cushion cap front view of the present utility model;
Fig. 2 is prefabricated cushion cap upward view of the present utility model;
Fig. 3 is prefabricated cushion cap of the present utility model and hollow pile or stiffness attachment structure schematic diagram;
Fig. 4 is the end plate level height adjustment structure schematic diagram of hollow pile or stiffness body;
Fig. 5 is the end plate level height adjustment structure front view of hollow pile or stiffness body;
Fig. 6 is use state figure of the present utility model;
Fig. 7 is the prefabricated suspended deck structure figure without lock pin reinforcing bar;
Fig. 8 is prefabricated cushion cap and hollow pile or stiffness attachment structure schematic diagram without lock pin reinforcing bar;
Fig. 9 is the prefabricated cushion cap use state figure without lock pin reinforcing bar.
Embodiment
Embodiment:A kind of prefabricated cushion cap that core is filled with joint bar, including cushion cap body 1 and lock pin reinforcing bar 2, the cushion cap The side of body 1 is provided with concentric groove structure 3, and the internal diameter of groove structure 3 is more than hollow pile or the external diameter lock pin steel of stiffness body 9 The one end of muscle 2 is fixed-type, and on the bottom surface of groove structure 3 of cushion cap body, lock pin reinforcing bar 2 is coaxially disposed with the groove structure 3, is inserted The other end of core reinforcing bar 2 is fixed with supporting plate 4, and the supporting plate 4 of the lock pin reinforcing bar 2 and its other end can be inserted in hollow pile or strength Property body 9 it is hollow in, the bottom surface of groove structure 3 of the cushion cap body, which is provided with, to be connected with hollow pile or the inside of stiffness body 9 The injected hole 5 run through, being additionally provided with the bottom surface of groove structure 3 of cushion cap body 1 can be with hollow pile or the outside of stiffness body 9 and recessed The grout hole 6 that gap connects between the side wall of slot structure 3, groove structure 3 is set in the side of cushion cap body 1, makes hollow pile or stiffness Body 9 is inserted in the groove structure 3, it can be ensured that effective connection of prefabricated cushion cap and stake top, while avoid because of hollow pile or strength Property body 9 end plate 12 itself is horizontal in process of production or is held in work progress caused by perpendicularity deviation that may be present etc. Out-of-flatness caused by platform installation, which causes to increase eccentric load caused by upper load, to be influenceed, and then is avoided to pile tube, especially strength Property body at the top of bending moment and produce destructions, required according to the connecting length of stake top lock pin reinforcing bar 2 and prefabricated cushion cap, by lock pin reinforcing bar 2 are produced on inside prefabricated cushion cap in the lump, further ensure that effective connection of pile tube and cushion cap, wherein hollow pile most preferably pile tube Or square pile.
The depth of the fovea superior slot structure 3 of cushion cap body 1 is 130mm, and the internal diameter of groove structure 3 is hollow pile or stiffness The external diameter of body 9 adds 60mm.
The fovea superior slot structure 3 of cushion cap body 1 is circular groove structure 3.
Suspension hook structure 7 is additionally provided with the lateral wall of cushion cap body 1, Suspension hook structure 7 can be semi-circular shape structure, should Semi-circular shape structure forms a close ring with cushion cap outer body wall, and for hanging for suspension hook, certainly, Suspension hook structure 7 can also It is hook formation of circular ring structure, lower ending opening etc., for realizing the lifting of cushion cap body 1, and then it is hollow to be arranged on it In stake or stiffness body 9.
The distance between Suspension hook structure 7 and the side of cushion cap body 1 in the side wall of cushion cap body 1 are this Suspension hook structure 7 and twice of the distance between the opposite side of cushion cap body 1, suspension hook is set at the absolute altitude of 1 bottom of cushion cap body 1/3, and using from Upset is realized again, so as to efficiently solve the making of prefabricated cushion cap and lifting problem.
Suspension hook structure 7 in the side wall of cushion cap body 1 is two, is symmetrically distributed in the outer surface of cushion cap body 1, also may be used To be three or more.
The lock pin reinforcing bar 2 includes prefabricated portion and the cage of lock pin reinforcing bar 2, and the prefabricated portion is shaped on cushion cap body 1, Prefabricated minister's degree is 10 times of its diameter, and the cage of one end lock pin reinforcing bar 2 is fixedly connected with prefabricated portion end, and supporting plate 4 is fixedly installed in On the cage other end of lock pin reinforcing bar 2, when factory makes, the prefabricated portion of cushion cap body 1 and lock pin reinforcing bar 2 can be first done, is transported to and applies Behind work scene, then the making of the cage of lock pin reinforcing bar 2 is carried out, prefabricated portion and the cage of lock pin reinforcing bar 2 are finally realized using overlap welding mode It is welded to connect to form lock pin reinforcing bar 2, this kind of method facilitates the transport of prefabricated cushion cap, saves storage area, if made at the scene, The part of lock pin reinforcing bar 2 can disposably in place, including corresponding supporting plate 4.
The quantity of grout hole 6 on the cushion cap body 1 is two, a diameter of 30mm, and two are additionally provided with cushion cap body 1 directly Footpath is 30mm steam vent 8, and gap connects steam vent 8 just between hollow pile or the outside of stiffness body 9 and the side wall of groove structure 3.
A kind of construction technology for the prefabricated cushion cap that core is filled with joint bar, is comprised the following steps that:
Step 1:Make designing and producing for prefabricated cushion cap
Prefabricated cushion cap body 1 is made, and groove structure 3 is formed on prefabricated cushion cap body 1, and by lock pin reinforcing bar 2 in the lump It is produced in groove structure 3;
Step 2:The construction of hollow pile or stiffness body 9 (typically using static pressure construction, so as to elevation control);
Step 3:The levelling device that three height can lift is fixedly mounted on the end plate 12 of hollow pile or stiffness body 9 13, the height of regulation levelling device 13, three upper surfaces of levelling device 13 is located at same level;
Step 4:The cushion construction at prefabricated cushion cap position is carried out, and is tamped with yellow sand;
Step 5:Prefabricated prefabricated cushion cap is sling with truck crane or tower crane, and lock pin reinforcing bar 2 thereon is inserted sky In heart stake or the endoporus of stiffness body 9, and use theodolite is adjusted the position of prefabricated cushion cap, it is ensured that cushion cap center and pile center's weight It is folded, closed in prefabricated cushion cap surrounding with cement yellow sand;
Step 6:Slightly expanded concrete is carried out using injected hole 5 on prefabricated cushion cap and fills core, and vibration compacting, and injected hole 5 is most Good concentric with the groove structure of prefabricated cushion cap 3, a diameter of 100mm, so as to being advantageous to pouring for concrete, and vibrating spear is applied Work, corresponding core grouted concrete requirement use C40 slightly expanded concrete;
Step 7:After slightly expanded concrete has been constructed 3 days, start with prefabricated cushion cap grout hole 6 to hollow pile or Gap between stiffness body 9 and cushion cap body 1 is in the milk, until the pulp of steam vent 8, due to hollow pile or stiffness body 9 Still have 30mm or so gap between prefabricated cushion cap, the gap using grouted-aggregate concrete give grouting be able to ensure that hollow pile or The connection of stiffness body 9 and cushion cap.
Another is to ensure there is gap between stake and cushion cap, to prevent stake from directly being contacted with cushion cap, and influences applying for grouting material Work, while influence being reliably connected for stake and cushion cap.Therefore to ensure that cushion cap center is as far as possible overlapping with pile body center, so that it is guaranteed that stake Enough spaces are left with cushion cap, space is provided for grouting material.The requirement of this complete set technology is when installing prefabricated cushion cap, it is necessary to accurate The center line of guide pile, so as to accurately adjust the position of cushion cap.
Construction precautions:
1st, when prefabricated cushion cap excavates, recent weather condition should be grasped in advance, avoids rainy weather, to prevent excavating hole by rainwater Immersion, or run into and rain and should be covered in time.
Pile body soil should be cleaned out in time when the 2nd, excavating prefabricated cushion cap.
3rd, clear and cut in pile crown operation in protection soil layer, machinery should be avoided and manually between stake below design stake top plane Native excessive turbulence and pile body is collided with.Avoid causing the skew of stake during installation platform.
The levelling device 13 includes nut 10 and adjustment bolt 11, and the nut 10 is welded in hollow pile or stiffness body 9 End plate 12 on, adjustment bolt 11 is bolted in nut 10, and the head of adjustment bolt 11 is hemispherical dome structure.
Because stake is in manufacturing process, it is understood that there may be uneven and the stake in work progress the perpendicularity of stake top end plate 12 Existing deviation, deviation caused by construction is possible is 400 (for the length of side of the diameter or hollow square pile of stiffness body or pile tube) * 1% The deviation 2mm=6mm of+end plate 12, therefore when cushion cap is installed, ensure that the top surface of prefabricated cushion cap is horizontal as far as possible, by hollow WELD NUTS 10 on the end plate 12 of stake or stiffness body 9, the height of nut 10 is 20mm, and the length of the screw rod of nut 10 is 20mm, Be spirally connected bolt in nut 10, and bolt head is hemispherical dome structure, so as to thoroughly solve the problems, such as flatness, the screw rod rule of bolt Lattice are 16mm, and bolt head is highly 5mm, by swivel bolt, so as to ensure bolt head height in 30mm ± 5mm models It is adjusted in enclosing, so as to solve the prefabricated cushion cap top surface horizontal departure caused by the injustice of end plate 12 or construction deviation.
Embodiment 1:
By 2 warehouses (having 6 Service centers in warehouse), a property room and equipment room, two entrance guards, one it is overhead The construction work that platform is formed.About 58629 square metres of this engineering overall floorage, meter hold 107527 square metres of area.Wherein A-1 2 layers on the ground of warehouse and A-2 warehouses, high 10.3 meters from level to level, two layers of 10.2 meters of absolute altitude.Proposed seismic fortification intensity is 7 degree, if It is 0.10g to count basic seismic acceleration, is first group of classification of design earthquake.± 0.000m absolute altitudes equivalent to absolute altitude 3.9m, Intend using precast concrete stiffness body in the part piling of A-1 storage body interior soft soil foundations, foundation pile, stiffness body is by concrete A kind of prefabricated components for complex ground treatment combined with reinforcing bar, code name PST-CF, pile-type are:ZHa:PST- (wall thickness) -9, the * of CF-400 (external diameter) -60 (two section stake stakes are long), stake top absolute altitude is -0.950.Quantity is 1455 sets.
Cushion cap parameter:1000x1000x350mm, concrete cap arrangement of reinforcement are the double-layer double-directions of D10@150, concrete grade For C30.
Prefabricated cushion cap part explanation:Bearing platform prefabrication portions is divided into the coagulation that an outline is 1000x100x350mm Native component, wherein the double-layer double-direction reinforcing bars of arrangement of reinforcement D10@150 in the range of vertical 220mm, cushion cap center has one reserved a diameter of 100 PVC injected holes 5 to grouting behind shaft or drift lining.Cushion cap separately has the groove of an a diameter of 460mm thickness 130mm, wherein a diameter of 400mm Thickness is the reserved location that 100mm is stake, and remaining is all around and each reserved 30mm in top is used to adjust.Cushion cap four direction is each A suspension ring are reserved, suspension ring reinforcing bar is 10mm HRB300, hoisting prefabricated component during constructing.Pre-buried filling core is used inside cushion cap 1# reinforcing bars (6 Φ 16), anchorage length is >=500mm, for the ease of operating, the extended prefabricated cushion cap certain length of 1# reinforcing bars, The steel reinforcement cage of 1#3# compositions before remaining lifting with filling core welds.The steel reinforcement cage of the internal filling core of stake is vertical for 6 16 The steel reinforcement cage of muscle and 6@200 stirrup composition, bottom vertical reinforcement and supporting plate 4 (sheet metal thick 3mm) welding, the diameter of supporting plate 4 For 250, it is slightly less than the internal diameter cavity 280 of stake.

Claims (8)

1. a kind of prefabricated cushion cap that core is filled with joint bar, it is characterized in that:It is described to hold including cushion cap body (1) and lock pin reinforcing bar (2) Playscript with stage directions body side is provided with concentric groove structure (3), and the groove structure internal diameter is more than hollow pile or stiffness body (9) external diameter is inserted Core reinforcing bar one end is fixed-type, and on the groove structure bottom surface of cushion cap body, lock pin reinforcing bar is coaxially disposed with the groove structure, is inserted The core reinforcing bar other end is fixed with supporting plate (4), and the supporting plate of the lock pin reinforcing bar and its other end can be inserted in hollow pile or strength Property body it is hollow in, the groove structure bottom surface of the cushion cap body, which is provided with, to be passed through with what is connected inside hollow pile or stiffness body The injected hole (5) worn, being additionally provided with the groove structure bottom surface of cushion cap body can be with hollow pile or the external side of stiffness and groove knot The grout hole (6) that gap connects between structure side wall.
2. the prefabricated cushion cap according to claim 1 that core is filled with joint bar, it is characterized in that:The cushion cap body upper groove knot The depth of structure is 130mm, and the internal diameter of groove structure adds 60mm for hollow pile or the external footpath of stiffness.
3. the prefabricated cushion cap according to claim 1 that core is filled with joint bar, it is characterized in that:The cushion cap body upper groove knot Structure is circular groove structure.
4. the prefabricated cushion cap according to claim 1 that core is filled with joint bar, it is characterized in that:On the cushion cap outer body wall It is additionally provided with Suspension hook structure (7).
5. the prefabricated cushion cap according to claim 4 that core is filled with joint bar, it is characterized in that:On described this body sidewall of cushion cap The distance between Suspension hook structure and cushion cap body side are the two of the distance between this Suspension hook structure and cushion cap body opposite side Times.
6. the prefabricated cushion cap according to claim 4 that core is filled with joint bar, it is characterized in that:On described this body sidewall of cushion cap Suspension hook structure is two, is symmetrically distributed in cushion cap outer body surface.
7. the prefabricated cushion cap according to claim 1 that core is filled with joint bar, it is characterized in that:The lock pin reinforcing bar includes prefabricated Portion and lock pin steel reinforcement cage, the prefabricated portion are shaped on cushion cap body, and prefabricated minister's degree is 10 times of its diameter, and one end is inserted Core steel reinforcement cage is fixedly connected with prefabricated portion end, and supporting plate is fixedly installed on the lock pin steel reinforcement cage other end.
8. the prefabricated cushion cap according to claim 1 that core is filled with joint bar, it is characterized in that:Grouting on the cushion cap body Hole number is two, a diameter of 30mm, is additionally provided with two a diameter of 30mm steam vent (8) on cushion cap body, steam vent just with Gap connects between hollow pile or the external side of stiffness and groove structure side wall.
CN201720519662.9U 2017-05-11 2017-05-11 The prefabricated cushion cap of core is filled with joint bar Withdrawn - After Issue CN207047881U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106988333A (en) * 2017-05-11 2017-07-28 江苏中大建设集团有限公司 The prefabricated cushion cap and its construction technology of core are filled with joint bar
CN109594578A (en) * 2018-12-27 2019-04-09 河南省信息咨询设计研究有限公司 A kind of small micro- communication base station pile foundation mechanism of the 5G of tower cabinet
CN109797767A (en) * 2018-12-25 2019-05-24 广州市市政集团设计院有限公司 A kind of pinpoint cushion cap and pile foundation connection method
CN110644470A (en) * 2019-10-18 2020-01-03 中国铁路设计集团有限公司 Pre-buried steel sleeve joint design between precast tubular pile and precast cushion cap

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106988333A (en) * 2017-05-11 2017-07-28 江苏中大建设集团有限公司 The prefabricated cushion cap and its construction technology of core are filled with joint bar
CN106988333B (en) * 2017-05-11 2023-10-10 江苏九如建设有限公司 Prefabricated bearing platform with dowel bar filling core and construction process thereof
CN109797767A (en) * 2018-12-25 2019-05-24 广州市市政集团设计院有限公司 A kind of pinpoint cushion cap and pile foundation connection method
CN109594578A (en) * 2018-12-27 2019-04-09 河南省信息咨询设计研究有限公司 A kind of small micro- communication base station pile foundation mechanism of the 5G of tower cabinet
CN110644470A (en) * 2019-10-18 2020-01-03 中国铁路设计集团有限公司 Pre-buried steel sleeve joint design between precast tubular pile and precast cushion cap

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