CN207026654U - Electrical discharge machining pulse power and processing unit (plant) - Google Patents
Electrical discharge machining pulse power and processing unit (plant) Download PDFInfo
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- CN207026654U CN207026654U CN201720243984.5U CN201720243984U CN207026654U CN 207026654 U CN207026654 U CN 207026654U CN 201720243984 U CN201720243984 U CN 201720243984U CN 207026654 U CN207026654 U CN 207026654U
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- pulse signal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/02—Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/02—Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges
- B23H1/026—Power supply protection, e.g. detection of power switch breakdown
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The utility model provides electrical discharge machining pulse power and processing unit (plant).A kind of electrical discharge machining pulse power includes impulse generator to generate start pulse signal;First PWM controller is with according to start pulse signal the first pulse signal of generation and the second pulse signal;Second PWM controller is with according to start pulse signal the 3rd pulse signal of generation;First power circuit, it includes first voltage source, the first power discharging device, the first inductance and the second power discharging device;Second source circuit, it includes the second voltage source and control circuit;Wherein first the first power discharging device of pulse signal on or off is to control charging of the first voltage source to the first inductance, and second the second power discharging device of pulse signal on or off to control the first voltage signal from the first inductance to electrode, discharge channel is simultaneously established in gap between first voltage signal breakdown electrode and workpiece, and wherein control circuit controls the second voltage source to provide second voltage signal to electrode according to the 3rd pulse signal.
Description
Technical field
It the utility model is related to electric spark machining field, more particularly to electrical discharge machining pulse power and processing unit (plant).
Background technology
Electrical discharge machining is to corrode metal using spark discharge to realize the processing method of metal cutting.The work of this processing
Process compensate for some deficiencies of machining, it has also become the important means in mould industry, national defense industry and precise and tiny manufacture.
Electric spark power supply forms spark discharge as the important composition part in EDM System for providing pulse current,
Its performance has to technical-economic indexes such as the machining accuracy of electrical discharge machining, production efficiency, tool electrode loss, utilization rate of electrical
Large effect.
Traditional power supply uses resistance current limliting, and the utilization rate of electric energy is low (for example, about 26%), and machine tooling efficiency is slow, therefore
Hinder maintenance rate more and more higher, it is therefore desirable for a kind of energy-conservation of design, efficient electrical discharge machining pulse power.
In addition, because the current density on electrode machining surface is definite value, about 8-10A/cm3, common power processing electricity
Stream is only 60A.The electric current that power supply provides is small, the electro-discharge machining region of each electrode can be caused small, for the workpiece of high surface area
Electric machining, such as mould inner surface, it is necessary to repeatedly be processed using multiple electrodes of different shapes, processing efficiency is low.Existing power supply
The electrode of processing high surface area workpiece can not be realized.Therefore it is also expected to a kind of electrical spark working that can process high surface area workpiece of design
Work power supply.
In addition, in the case of using traditional resistive power supply, after electro-discharge machining is carried out for a period of time to metal works,
Some metallic particles can be doped into cutting fluid between workpiece and sparking electrode, these particles can form an electric current and lead to
Road, equivalent between two electrodes again add a higher resistance.This resistance can with conventional power source resistance together
A part of voltage is consumed jointly, causes the magnitude of voltage reduction for breakdown, and can not disruptive discharge gap.
Utility model content
The utility model provides efficient electrical discharge machining pulse power and processing unit (plant).
In one embodiment of the present utility model, a kind of electrical discharge machining pulse power includes:Impulse generator, the pulse
Generator generates start pulse signal;First PWM controller, first PWM controller coupled to the impulse generator with
The start pulse signal is received, and generates the first pulse signal and the second pulse signal;Second PWM controller, described second
PWM controller is coupled to the impulse generator to receive the start pulse signal, and generates the 3rd pulse signal;First electricity
Source circuit, first power circuit include first voltage source, the first power discharging device coupled to the first voltage source, coupling
Extremely the first inductance of first power discharging device and the second power discharging device being coupling between first inductance and electrode;
Second source circuit, the second source circuit include the second voltage source and are coupling in the second voltage source and the electrode
Between control circuit;First power discharging device described in wherein described first pulse signal on or off with control it is described first electricity
Charging of the potential source to first inductance, and the second power discharging device described in the second pulse signal on or off with control from
To the first voltage signal of the electrode, the first voltage signal punctures between the electrode and workpiece first inductance
Discharge channel is simultaneously established in gap, and wherein described control circuit controls the second voltage source according to the 3rd pulse signal
Second voltage signal is provided to the electrode.
On the one hand, first power circuit also includes:Current feedback unit, described in current feedback unit detection
First inductance to the electrode electric current and current detection signal is supplied to the first PWM controllers to adjust described
The pulsewidth and pulse spacing size of one pulse signal.
On the one hand, first pulse signal is included in adjustable in the effectual time of the start pulse signal
Cyclic pulse signal, the first power discharging device described in the cyclic pulse signal on or off is to control the first voltage
Charging of the source to first inductance.
On the one hand, first pulse signal includes 5us -500us adjustable cyclic pulse signal.
On the one hand, first power circuit further comprises being coupling between the workpiece and first inductance
Transistor, and second pulse signal terminates after specified time is postponed after the start pulse signal terminates.
On the one hand, the control circuit in the second source circuit includes the 3rd power discharging device, and described
3rd power discharging device described in three pulse signal on or off.
On the one hand, the second source circuit also includes the 4th power discharging device, the coupling coupled to the second voltage source
The second inductance between the 3rd power discharging device and the 4th power discharging device is closed, and second PWM controller is also
4th pulse signal, the 4th amplifirer described in the 4th pulse signal on or off are generated according to the start pulse signal
Part.
On the one hand, the 4th pulse signal includes 5us -500us adjustable cyclic pulse signal.
On the one hand, the 3rd pulse signal and the 4th pulse signal from the start pulse signal it is effective when
Section has started to start after postponing specified time.
On the one hand, the 3rd pulse signal and the 4th pulse signal from the start pulse signal it is effective when
Section has started to start after postponing 0-10us.
On the one hand, first power circuit also includes:It is described to discharge from workpiece to the discharge path of the electrode
The dump energy stored between electrode and the workpiece, one end of the discharge path are coupled to the workpiece, and the electric discharge is logical
The other end on road is coupling between second power discharging device and the electrode.
On the one hand, the discharge path includes:Transistor, the positive terminal of the transistor are coupled to the workpiece, institute
The negative pole end for stating transistor is coupling between second power discharging device and the electrode.
On the one hand, first inductance is air core inductor.
On the one hand, the start pulse signal is 20us -1000us adjustable start pulse signal.
On the one hand, the voltage of the first voltage source is higher than the voltage of the second voltage source.
On the one hand, the voltage of the first voltage source is 160V-190V, and the voltage of the second voltage source is 30-
90V。
In another embodiment of the present utility model, a kind of electric discharge machining apparatus includes electrical discharge machining as described above
Power supply.On the one hand, the electric discharge machining apparatus also includes:Processing groove, the processing groove are used to fix workpiece and described
Gap is formed between the electrode of workpiece and the electrical discharge machining pulse power.
In another embodiment of the present utility model, a kind of electrical discharge machining pulse power control method includes:Generation triggering arteries and veins
Rush signal;First pulse signal, the second pulse signal and the 3rd pulse signal are generated according to the start pulse signal;By described in
First pulse signal and the second pulse signal are supplied to the first power circuit, wherein first power circuit includes first voltage
Source, the first power discharging device coupled to the first voltage source, the first inductance and coupling coupled to first power discharging device
Close the second power discharging device between first inductance and electrode;It is supplied to second source electric 3rd pulse signal
Road, the second source circuit include the second voltage source and the control being coupling between the second voltage source and the electrode
Circuit;Using the first power discharging device described in the first pulse signal on or off to control the first voltage source to described
The charging of first inductance;Using the second power discharging device described in the second pulse signal on or off to control from described first
To the first voltage signal of the electrode, the first voltage signal punctures the gap between the electrode and workpiece and builds inductance
Stand up electric channel;And the control circuit controls the second voltage source to be carried to the electrode according to the 3rd pulse signal
For second voltage signal.
On the one hand, the electrical discharge machining pulse power control method also includes:First inductance is detected to the electrode
Electric current and the pulsewidth and pulse spacing size of first pulse signal are adjusted using current detection signal.
On the one hand, first pulse signal is included in adjustable in the effectual time of the start pulse signal
Cyclic pulse signal, the first power discharging device described in the cyclic pulse signal on or off is to control the first voltage
Charging of the source to first inductance.
On the one hand, first pulse signal includes 5us -500us adjustable cyclic pulse signal.
On the one hand, first power circuit further comprises being coupling between the workpiece and first inductance
Transistor, and second pulse signal terminates after specified time is postponed after the start pulse signal terminates.
On the one hand, the control circuit in the second source circuit includes the 3rd power discharging device, and described
3rd power discharging device described in three pulse signal on or off.
On the one hand, the second source circuit also includes the 4th power discharging device, the coupling coupled to the second voltage source
The second inductance between the 3rd power discharging device and the 4th power discharging device is closed, and methods described also includes:According to
The start pulse signal generates the 4th pulse signal, the 4th power discharging device described in the 4th pulse signal on or off.
On the one hand, the 4th pulse signal includes 5us -500us adjustable cyclic pulse signal.
On the one hand, the 3rd pulse signal and the 4th pulse signal from the start pulse signal it is effective when
Section has started to start after postponing specified time.
On the one hand, the 3rd pulse signal and the 4th pulse signal from the start pulse signal it is effective when
Section has started to start after postponing 0-10us.
On the one hand, first power circuit also includes:It is described to discharge from workpiece to the discharge path of the electrode
The dump energy stored between electrode and the workpiece, one end of the discharge path are coupled to the workpiece, and the electric discharge is logical
The other end on road is coupling between second power discharging device and the electrode.
On the one hand, the discharge path includes:Transistor, the positive terminal of the transistor are coupled to the workpiece, institute
The negative pole end for stating transistor is coupling between second power discharging device and the electrode.
On the one hand, the start pulse signal is 20us -1000us adjustable start pulse signal.
On the one hand, the voltage of the first voltage source is higher than the voltage of the second voltage source.
On the one hand, the voltage of the first voltage source is 160V-190V, and the voltage of the second voltage source is 30-
90V。
As above, the utility model provides a kind of new electrical discharge machining pulse power and processing unit (plant).The utility model passes through
First power circuit and second source circuit are used cooperatively, it is possible to increase the capacity usage ratio of electrical discharge machining pulse power.Pass through
Using power discharging device, compared with traditional resistor power supply, power failure rate significantly reduces, and can accomplish substantially non-maintaining.Pass through choosing
With high power device and protection circuit, the reduction of power failure rate can also be made.In addition, controlled in phase by using pulse signal
The ON/OFF of each power discharging device is made, maximum processing electric current can be made to reach 200A-600A, suitable for utilizing large area electricity
Roughing extremely is carried out to workpiece surface, improves the efficiency of electric machining.In addition, the utility model can be reduced because of electrode and processing
Leakage phenomenon between workpiece and lead to not the probability in disruptive discharge gap.
Brief description of the drawings
Fig. 1 shows the circuit diagram of the electrical discharge machining pulse power according to one embodiment of the present utility model.
Fig. 2 shows the circuit diagram of the electrical discharge machining pulse power according to another embodiment of the present utility model.
Fig. 3 shows the electrical discharge machining signal waveform schematic diagram according to one embodiment of the present utility model.
Fig. 4 shows the electrical discharge machining signal waveform schematic diagram according to another embodiment of the present utility model.
Fig. 5 shows the electrical discharge machining signal waveform schematic diagram according to another embodiment of the present utility model.
Fig. 6 shows the electrical discharge machining signal waveform schematic diagram according to another embodiment of the present utility model.
Fig. 7 shows the flow chart of the electric discharge machining method according to one embodiment of the present utility model.
Embodiment
With reference to specific embodiments and the drawings, the utility model is described in further detail, but should not limit this practicality with this
New protection domain.
Fig. 1 shows the circuit diagram of the electrical discharge machining pulse power 100 according to one embodiment of the present utility model.Should
Electrical discharge machining pulse power 100 may include impulse generator 110, the control signal maker 120 for being connected to impulse generator 110,
First power circuit 130, second source circuit 140 and it is connected to the first power circuit 130 and second source circuit 140
Electrode 150.The power supply 100 can also be provided with overvoltage and over-current detector, aerator supervision device, discharging headlamp device, overtemperature protection,
Anti-sintered circuit etc., these components are not described in detail in the utility model for clarity.Impulse generator 110 is used to give birth to
Into start pulse signal CP, to control the first power circuit 130 generation first voltage signal and/or control second source circuit
140 generation second voltage signals.Electrode 150 receives first voltage signal and/or second voltage signal intermittently to discharge, electricity
Discharge channel can be formed between pole 150 and workpiece to produce electric spark, so as to carry out machining to workpiece (for example, metal).
Workpiece can be fixed on pedestal or be fixed in processing groove.In one example, working fluid can be supplied to processing groove, between processing
Gap is processed liquid and filled up.It can be used according to electrical discharge machining pulse power 100 of the present utility model in various electric discharge machining apparatus.Example
Such as, electrical discharge machining pulse power 100 can be the fixation kit in electric discharge machining apparatus.In other examples, the electrical spark working
Work power supply 100 or electric discharge machining apparatus comprising the electrical discharge machining pulse power 100 can be hand-held, moveable, and
It can apply to not need the situation of processing groove/pedestal.
With reference to figure 1, impulse generator 110 can generate start pulse signal CP, and start pulse signal CP is whole for controlling
Individual edm process.For example, when start pulse signal CP is effective, the first power circuit 130, second source circuit 140
It can work and carry out electrical discharge machining to be powered to electrode 150;On the contrary, when start pulse signal CP is invalid, the first power supply electricity
Road 130, second source circuit 140 are stopped, so as to without electrical discharge machining.Start pulse signal CP can be the cycle
The square-wave signal of property, as illustrated in greater detail in Fig. 3-6.Start pulse signal CP pulse width, pulse spacing etc. can be with
It is adjustable.For example, start pulse signal CP can be adjusted in real time according to different machining states.As example rather than limit
Fixed, impulse generator 110 can generate 20us -1000us adjustable start pulse signal CP.
Control signal maker 120 can receive the start pulse signal CP generated by impulse generator 110, and based on triggering
Pulse signal CP generates multiple control waves, such as CP1, CP2, CP3.Specifically, control signal maker 120 may include
CP signal isolations/Shaping Module 122, the first PWM controller 124 and the second PWM controller 126.CP signal isolations/sizing die
Block 122 can keep apart impulse generator 110 and the signal noise in circuit downstream, and/or can be on demand to start pulse signal
CP is filtered or shaping, to reduce noise and generate more accurately impulse waveform.In an alternate embodiment, CP signal isolations/
Shaping Module 122 may reside in impulse generator 110, or can be omitted.
First PWM controller 124 and the second PWM controller 126 can receive to be exported by CP signal isolations/Shaping Module 122
Start pulse signal CP, or not include CP signal isolations/Shaping Module 122 in the case of directly from impulse generator
110 receive start pulse signal CP.First PWM controller 124 is based on start pulse signal CP and generates the first pulse signal CP1
With the second pulse signal CP2, the second PWM controller 126 is based on start pulse signal CP and generates the 3rd pulse signal CP3.
First power circuit 130 may include first voltage source 132, the first power discharging device G1, inductance L1, current feedback unit
134th, the second power discharging device G2 and transistor D1-D4.Second source circuit 140 includes the second voltage source 142, control circuit
144 and transistor D5.In one embodiment, control circuit 144 may include the 3rd power discharging device.First power discharging device G1,
Second power discharging device G2, control circuit 144 (for example, the 3rd power discharging device) can be generated by control signal maker 120 respectively
Control wave CP1, CP2, CP3 are controlled.Specifically, first pulse signal CP1 the first power discharging devices of on or off G1
To control charging of the first voltage source 132 to inductance L1, second pulse signal CP2 on or off the second power discharging device G2 is to control
Make the first voltage signal from inductance L1 to electrode 150.Control circuit 144 controls the second electricity based on the 3rd pulse signal CP3
The second voltage signal that potential source 142 provides to electrode 150.Current feedback unit 134 can be detected and flowed through during electro-discharge machining
Inductance L1 or the second power discharging device G2 electric current I1, and current detection signal is supplied to the first PWM controller 124 to adjust
One pulse signal CP1 pulsewidth and pulse spacing size, so as to control from first voltage source 132 through inductance L1 and the second power amplifier
Device G2 is supplied to the size of current of electrode 150.Inductance L1 is used to hinder curent change and power discharging device current limliting.Exemplary
In embodiment, inductance L1 can be air core inductor, can reduce magnetic loss, and energy-saving effect is more preferable.Power discharging device G1, G2 can be used
The brilliant pipe of transistor, lock, FET, triode etc. are realized.Transistor D1-D5 can use diode, transistor, FET
Etc. realizing.It will be understood by those skilled in the art that Fig. 1 illustrate only exemplary components and the connection of electrical discharge machining pulse power 100,
Specific implementation can be adjusted without departing from the scope of the utility model under teaching of the present utility model, such as some components
(for example, transistor D1-D5), which can be omitted or replaced into other, has the element of identity function, and the position of some components can change
Become.
In the first power circuit 130, when the first pulse signal CP1 conductings (constant conduction intermittently turns on) first
During power discharging device G1, first voltage source 132 charges to inductance L1.When the second pulse signal CP2 turns on the second power discharging device G2,
Inductance L1 provides first voltage signal via the second power discharging device G2 to electrode 150, and the first voltage signal can be with breakdown electrode
Discharge channel is simultaneously established in gap between 150 and workpiece, and galvanic corrosion is carried out to workpiece.According to a reality of the present utility model
Apply in example, first voltage source 132 can be high-voltage DC power supply.Non-limiting as example, the voltage of first voltage source 132 can
For 160V-190V.In addition, as shown in fig. 1, it is connected between inductance L1 and the negative pole of first voltage source 132 (or ground connection)
Transistor D3, transistor D3 positive terminal are connected with the negative pole of workpiece and first voltage source 132, transistor D3 negative pole ends and electricity
Feel the connection of L1 one end.When the first power discharging device G1 is turned off and the second power discharging device G2 is turned on, transistor D3, which can be used for inhaling, to be born
Pressure, established by transistor D3 via the second power discharging device G2 to the loop of electrode 150.Transistor D1 be located at power discharging device G2 with
Between the tie point of electrode 150 and second source circuit 140, it can prevent the second voltage signal of second source circuit 140 from sealing in
First power circuit 130.
In second source circuit 140, when control circuit 144 is based on the 3rd pulse signal CP3 conducting second source circuits
140 to electrode 150 provide second voltage signal when, the second voltage signal can remain steady between electrode 150 and workpiece
Determine discharge channel, galvanic corrosion is carried out to workpiece.For example, first voltage signal is applied to electrode 150 in first voltage source 132
When, second source circuit 140 also can apply second voltage signal to electrode 150, thus the first power circuit 130 and the second electricity
Source circuit 140 is powered to electrode 150 jointly.Alternatively, the first power discharging device G2 shut-offs in the first power circuit 130, by
When this does not power to electrode 150, second source circuit 140 can provide second voltage signal to maintain electrode 150 to electrode 150
Stable discharging passage between workpiece, workpiece is carried out to continue galvanic corrosion.In addition, detectable second electricity of control circuit 144
Parameter in source circuit 140, such as electric current, voltage etc., and give the second PWM controller 126 to adjust CP3's the parameter feedback
Pulsewidth and pulse spacing.Non-limiting as example, the second voltage source 142 can be low-voltage dc power supply.For example, second voltage
The voltage in source 142 can be 30-90V.As shown in Figure 1, transistor D5 positive terminal is connected with control circuit 144, negative pole end with
Electrode 150 connects, so as to prevent the first voltage signal of the first power circuit 130 from scurrying into second source circuit 140.
In gap is processed (for example, when start pulse signal CP is invalid), the first power discharging device G1, the second power discharging device
G2, control circuit 144 (for example, the 3rd power discharging device) shut-off, electrode 150 stop producing electric spark.In a preferred embodiment
In, electricity can be discharged by the discharge path (for example, via transistor D2 and optional transistor D1) from workpiece to electrode 150
The dump energy stored between pole 150 and workpiece, one end of the discharge path (alternatively, are also coupled to first coupled to workpiece
The negative pole of voltage source 132), the other end of the discharge path is coupling between the second power discharging device G2 and electrode 150.Transistor D2
Positive terminal coupled to workpiece (negative pole for alternatively, being also coupled to ground connection and/or first voltage source 132), transistor D2's is negative
Extremely it is coupling between the second power discharging device G2 and electrode 150.By being deposited in processing gap between release electrode 150 and workpiece
The dump energy of storage, solves the problems, such as current tail, so as to carry out with contributing to electrical discharge machining stability and high efficiency.
Fig. 2 shows the circuit diagram of the electrical discharge machining pulse power 200 according to another embodiment of the present utility model.
The electrical discharge machining pulse power 200 may include impulse generator 210, be connected to the control signal maker of impulse generator 210
220th, the first power circuit 230, second source circuit 240 and the first power circuit 230 and second source circuit are connected to
240 electrode 250.Electrical discharge machining pulse power 200 in Fig. 2 component similar to the electrical discharge machining pulse power 100 in Fig. 1, behaviour
Work, parameter etc. will not be described in great detail.
With reference to figure 2, impulse generator 210 can generate start pulse signal CP, and start pulse signal CP can be provided that
To control signal maker 220.Control signal maker 220 may include CP signal isolations/Shaping Module 222 (optional), first
The PWM controller 226 of PWM controller 224 and second.First PWM controller 224 and the second PWM controller 226 can be received by CP
The start pulse signal CP that signal isolation/Shaping Module 222 exports, or do not including CP signal isolations/Shaping Module 222
In the case of directly receive start pulse signal CP from impulse generator 210.First PWM controller 224 is based on start pulse signal
CP generates the first pulse signal CP1 and the second pulse signal CP2, and the 2nd PWM controllers 226 are given birth to based on start pulse signal CP
Into the 3rd pulse signal CP3 and the 4th pulse signal CP4.
First power circuit 230 may include first voltage source 232, the first power discharging device G1, inductance L1, current feedback unit
234th, the second power discharging device G2 and transistor D1-D4.As described above, the first power discharging device G1, the second power discharging device G2 can divide
Control wave CP1, CP2 for not generated by control signal maker 220 is controlled.Specifically, as the first pulse signal CP1
When turning on the first power discharging device G1, first voltage source 232 charges to inductance L1.When the second pulse signal CP2 turns on the second power amplifier
During device G2, inductance L1 provides first voltage signal via the second power discharging device G2 to electrode 250, and the first voltage signal can
Discharge channel is simultaneously established in gap between breakdown electrode 250 and workpiece, and galvanic corrosion is carried out to workpiece.New according to this practicality
In one embodiment of type, first voltage source 232 can be high-voltage DC power supply.It is non-limiting as example, first voltage source
232 voltage can be 160V-190V.
In addition, as shown in Figure 2, crystal is connected between inductance L1 and the negative pole of first voltage source 232 (or ground connection)
Pipe D3, transistor D3 positive terminal are connected with the negative pole of workpiece and first voltage source 232, and transistor D3 negative pole ends are connected to inductance
Between L1 and the first power discharging device G1.When the first power discharging device G1 is turned off and the second power discharging device G2 is turned on, transistor D3 can
For inhaling negative pressure, established via inductance L1, the second power discharging device G2 to electrode 250 continuous current circuit, can tieed up by transistor D3
Hold the discharge channel between electrode 250 and workpiece and fully discharge the energy stored in inductance L1.Shown in Fig. 2
The first power circuit 230 can exchange use with the first power circuit 130 shown in Fig. 1.
Second source circuit 240 may include the second voltage source 242, the 4th power discharging device G4, inductance L2, the 3rd power discharging device
G3, current feedback unit 244 and transistor D5-D8.3rd power discharging device G3, the 4th power discharging device G4 can be respectively by controlling
Control wave CP3, CP4 that signal generator 220 generates are controlled.Specifically, the 4th pulse signal CP4 conductings or pass
Disconnected 4th power discharging device G4 is to control charging of the second voltage source 242 to inductance L2, the 3rd pulse signal CP3 on or off the
Three power discharging device G3 are to control the second voltage signal from inductance L2 to electrode 250.Current feedback unit 244 can detect
Inductance L2 or the 3rd power discharging device G3 electric current I2 are flowed through during electro-discharge machining, and current detection signal is supplied to the 2nd PWM
Controller 226 is passed through with adjusting the 4th pulse signal CP4 pulsewidth and pulse spacing size so as to control from the second voltage source 242
Inductance L2 and the 3rd power discharging device G3 is supplied to the size of current of electrode 250.Inductance L2 is used to hinder curent change and power amplifier
Device current limliting.In the exemplary embodiment, inductance L2 can be air core inductor.Power discharging device G3, G4 can use transistor, lock
Brilliant pipe, FET, triode etc. are realized.Transistor D5-D8 can be realized with diode, transistor, FET etc..
It will be understood by those skilled in the art that Fig. 2 illustrate only exemplary components and the connection of electrical discharge machining pulse power 200, specific implementation
It can be adjusted under teaching of the present utility model without departing from the scope of the utility model, such as some components are (for example, brilliant
Body pipe D5-D8) other can be omitted or replaced into there is the element of identity function, the positions of some components can change (for example,
The position of current feedback unit 244 can be with inductance L2 or the 3rd power discharging device G3 location swap).
As described above, during processing (for example, when start pulse signal CP is effective), the first power circuit 230 is to electrode
250 provide first voltage signals, and the first voltage signal can be with the gap between breakdown electrode 250 and workpiece and to establish electric discharge logical
Road.In second source circuit 240, when the 4th pulse signal CP4 turns on the 4th power discharging device G4, the second voltage source 242 is right
Inductance L2 charges;When the 3rd pulse signal CP3 turn on the 3rd power discharging device G3 when, inductance L2 through the 3rd power discharging device G3 and to
Electrode 250 provides second voltage signal, and the second voltage signal can aid in maintaining the stable discharging between electrode 250 and workpiece
Passage, galvanic corrosion is carried out to workpiece.Non-limiting as example, the second voltage source 242 can be low-voltage dc power supply.Example
Such as, the voltage of the second voltage source 242 can be 30-90V.In addition, as shown in Figure 2, in the negative of inductance L2 and the second voltage source 242
Transistor D7, transistor D7 positive terminal and workpiece and the negative pole phase of the second voltage source 242 are connected between pole (or ground connection)
Even, transistor D7 negative pole ends are connected with inductance L2 one end.When the 4th power discharging device G4 shut-offs, the 3rd power discharging device G3 is turned on
When, transistor D7 can be used for inhaling negative pressure, be established by transistor D3 via inductance L2, the 3rd power discharging device G3 to electrode 250
Continuous current circuit, the discharge channel between electrode 250 and workpiece can be maintained and fully discharge the energy stored in inductance L2
Out.Transistor D5 is located between the tie point of the 3rd power discharging device G3 and the power circuit 230 of electrode 250 and first, can be prevented
The first voltage signal of first power circuit 230 seals in second source circuit 240.
In gap is processed (for example, when start pulse signal CP is invalid), power discharging device G1, G2, G3, G4 shut-off, electrode
250 stop producing electric spark.First voltage source 232, transistor D3, inductance L1, transistor D4 can form freewheeling circuit, to release
Dump energy in electric discharge sense L1.Similarly, the second voltage source 242, transistor D7, inductance L2, transistor D6 can form afterflow
Circuit, to discharge the dump energy in inductance L2.In a preferred embodiment, can be by from workpiece to the electric discharge of electrode 250
Path (for example, via transistor D2 and optional transistor D1, and/or via transistor D8 and optional transistor D5) is released
The dump energy stored between discharge electrode 250 and workpiece.By discharging what is stored between electrode 250 and workpiece in processing gap
Dump energy, solves the problems, such as current tail, so as to carry out with contributing to electrical discharge machining stability and high efficiency.
Fig. 3 shows the corresponding signal of the electrical discharge machining pulse power according to exemplary embodiment with Fig. 1
The schematic diagram of waveform.As described above, the first PWM controller 124 is coupled to impulse generator 110 to receive trigger pulse
Signal CP, and generate the first pulse signal CP1 and the second pulse signal CP2;Second PWM controller 126 receives trigger pulse letter
Number CP, and generate the 3rd pulse signal CP3.In one aspect, pulse signal CP1, CP2, CP3 can be in start pulse signal CP
Effectual time in.In other respects, pulse signal CP1, CP2, and/or CP3 can be relative to start pulse signal CP
Delay.First pulse signal CP1 may include cyclic pulse signal.For example, the first PWM controllers 124 can produce 5us-
500us adjustable first start pulse signal CP1, width can be between 5-500us between arteries and veins.In an alternate embodiment,
One pulse signal CP1 can be identical with start pulse signal CP.Pulse signal CP2, CP3 can be with start pulse signal CP phases
Together.In some cases, the first power amplifier directly can also be controlled with the start pulse signal CP generated by impulse generator 110
Device G1, the second power discharging device G2, and/or the 3rd power discharging device G3 ON/OFF, so as to the first PWM controller 124 and/or
Second PWM controller 126 can be saved.
In operation, with reference to Fig. 1, in start pulse signal CP effectual time (for example, high level), the first pulse
The cyclic pulse signal that signal CP1 is included periodically on or off the first power discharging device G1 to control first voltage source
132 couples of inductance L1 charging, thus inductance L1 store energy;Start pulse signal CP2 is effective, the second power discharging device G2 conductings,
Inductance L1 provides first voltage signal via the second power discharging device G2 to electrode 150.Initially due between electrode 150 and workpiece
Gap it is not yet breakdown and inductance L1 has hysteresis effect, therefore current path is not present, but the voltage on electrode 150 is gradual
Increase;When the voltage on electrode 150 reaches breakdown voltage, the gap between electrode 150 and workpiece is breakdown and establishes electric discharge
Passage.From Fig. 3 oscillogram, electric current I1 after start pulse signal CP delay a period of times than starting.In triggering arteries and veins
To rush in signal CP effectual time, the 3rd pulse signal CP3 is effective so that control circuit 144 turns on second source circuit 140,
The second voltage source 142 provides second voltage signal to electrode 150, so as to which second voltage signal auxiliary maintains electrode 150 and workpiece
Between discharge channel.When the first power circuit 130 and second source circuit 140 are powered to electrode 150 jointly, can provide
High processing electric current, such as highest processing electric current is up to 200A-600A.
Due to the first pulse signal CP1 periodically on or off the first power discharging device G1 to control first voltage source
132 couples of inductance L1 charging, therefore when the first pulse signal CP1 turns on the first power discharging device G1, first voltage source 132 is right
Inductance L1 charges, electric current I1 increases;When the first pulse signal CP1 turns off the first power discharging device G1, first voltage source 132 is stopped
Only inductance L1 is charged, while inductance L1 powers to electrode 150, causes electric current I1 gradually gradually small;Subsequent first pulse signal
To be charged to inductance L1 when CP1 turns on the first power discharging device G1 again, electric current I1 increases, the rest may be inferred.By adjusting the first arteries and veins
Signal CP1 pulsewidth and pulse spacing size is rushed, electric current I1 size (average value) can be efficiently controlled.Can be with from Fig. 2
Find out, the second power discharging device G2 electric current I1 is flowed through in the first power circuit 130 in start pulse signal CP effectual time
Fluctuation.
When start pulse signal CP invalid (for example, low level), the first power discharging device G1, the second power discharging device G2 are closed
Disconnected, control circuit 144 is also switched off second source circuit 140, and the first power circuit 130 and second source circuit 140 stop to electricity
Pole 150 powers, and electrode 150 stops producing electric spark.Thus, start pulse signal CP controls whole edm process,
When start pulse signal CP is effective, the first pulse signal CP1, the second pulse signal CP2 and the 3rd pulse signal CP3 can make phase
The circuit turn-on answered carries out electrical discharge machining to be powered to electrode 150.On the contrary, when start pulse signal CP is invalid, amplifirer
Part G1, G2, G3 are closed, and electrode 150 powers off, so as to without electrical discharge machining.As can be seen that electric current I1 is being triggered from Fig. 3
Pulse signal CP it is invalid when be essentially 0.
When Fig. 1 the first power circuit 130 to be substituted for the structure of the first power circuit 230 as shown in Figure 2, second
Pulse signal CP2 can terminate than start pulse signal CP or the first pulse signal CP1 delay a period of times, thus in the delay
Established during period by transistor D3 via inductance L1, the second power discharging device G2 to electrode 250 continuous current circuit, electricity can be maintained
Discharge channel between pole 250 and workpiece and the energy stored in inductance L1 is fully discharged.
Fig. 4 shows the corresponding letter of the electrical discharge machining pulse power according to another exemplary embodiment with Fig. 1
The schematic diagram of number waveform.Signal waveform shown in Fig. 4 is similar with the signal waveform shown in Fig. 3, and difference is the 3rd pulse
Signal CP3 starts after can starting (for example, rising edge) delay specified time relative to start pulse signal CP effectual time, the
One pulse signal CP1 and the second pulse signal CP2 can start relative to start pulse signal CP effectual time (for example, rising
Edge) do not postpone or postpone less time, so that the first pulse signal CP1 and the pulse of the second pulse signal CP2 ratios the 3rd letter
Number CP3 starts earlier.Non-limiting as example, the 3rd pulse signal CP3 believes than start pulse signal CP or the second pulse
Start after number CP2 beginning (for example, rising edge) delay 0-10us.Alternatively, the 3rd pulse signal CP3 can be in the first power supply electricity
Gap between the breakdown electrode 250 of road 130 and workpiece simultaneously starts before or after establishing discharge channel.In other respects, also may be used
Make the 3rd pulse signal CP3 effective when needing and increasing discharge current.First pulse signal CP1 and the second pulse signal CP2 can
Terminate (for example, terminating when start pulse signal CP is changed into invalid) simultaneously with the 3rd pulse signal CP3.
When Fig. 1 the first power circuit 130 to be substituted for the structure of the first power circuit 230 as shown in Figure 2, second
Pulse signal CP2 can terminate than start pulse signal CP or the first pulse signal CP1 delay a period of times.In such case
Under, the 3rd pulse signal CP3 can start simultaneously at or postpone compared with start pulse signal CP one section with start pulse signal CP
Start after time, and can terminate simultaneously with the second pulse signal CP2.
Fig. 5 shows the corresponding signal of the electrical discharge machining pulse power according to exemplary embodiment with Fig. 2
The schematic diagram of waveform.Fig. 5 adds the 4th pulse signal CP4 compared with Fig. 3.Reference picture 2, the 3rd pulse signal CP3 can be used for
Control the 3rd power discharging device G3 ON/OFF (for example, the control circuit in Fig. 1 may include the 3rd power discharging device G3), the 4th
Pulse signal CP4 can be used for the 4th power discharging device G4 of control ON/OFF.4th pulse signal CP4 can be with the first pulse
Signal CP1 is identical.As described with reference to Figure 2, the power discharging device G4 of the 4th pulse signal CP4 on or off the 4th is to control
Charging of the second voltage source 242 to inductance L2, the power discharging device G3 of the 3rd pulse signal CP3 on or off the 3rd is to control from electricity
L2 is felt to the first voltage signal of electrode 250.
Fig. 6 shows the corresponding letter of the electrical discharge machining pulse power according to another exemplary embodiment with Fig. 2
The schematic diagram of number waveform.Signal waveform shown in Fig. 6 is similar with the signal waveform shown in Fig. 5, and difference is the 3rd pulse
Signal CP3 and the 4th pulse signal CP4 since the start pulse signal CP effectual time (for example, rising edge) postpone to specify
Start after time.Non-limiting as example, the 3rd pulse signal CP3 and the 4th pulse signal CP4 can be from start pulse signals
CP effectual time starts to start after (for example, rising edge) plays delay 0-10us.
In addition, Fig. 6 shows that the second pulse signal CP2 can prolong than start pulse signal CP or the first pulse signal CP1
Terminate for a period of time late, thus established during the delay periods by transistor D3 via inductance L1, the second power discharging device G2
To the continuous current circuit of electrode 250, the discharge channel between electrode 250 and workpiece and the energy that will be stored in inductance L1 can be maintained
Fully discharge.From fig. 6 it can be seen that tied after end delay time of afterflows of the electric current I1 than start pulse signal CP
Beam.Similarly, the 3rd pulse signal CP3 can also postpone to terminate for a period of time than start pulse signal CP, thus in the delay
Established during period by transistor D7 via inductance L2, the 3rd power discharging device G3 to electrode 250 continuous current circuit, electricity can be maintained
Discharge channel between pole 250 and workpiece and the energy stored in inductance L2 is fully discharged.
Fig. 7 shows the electrical discharge machining pulse power control method according to the embodiment of the utility model one.This method can be by such as
Electrical discharge machining pulse power described by upper reference picture 1 or 2 performs.This method may include:
In step 710:Generate start pulse signal.Referring for example to Fig. 1 and 2, impulse generator 110 can generate trigger pulse
Signal CP.Non-limiting as example, start pulse signal CP can believe for 20us -1000us adjustable trigger pulse
Number.
In step 720:First pulse signal, the second pulse signal and the 3rd pulse letter are generated according to start pulse signal
Number.For example, the first PWM controller 124 can generate the first pulse signal, the second pulse signal according to start pulse signal CP, the
Two PWM controllers 126 can generate the 3rd pulse signal according to start pulse signal CP.First pulse signal is included in trigger pulse
Adjustable cyclic pulse signal in the effectual time of signal, the amplifirer of cyclic pulse signal on or off first
Part is to control charging of the first voltage source to the first inductance.First pulse signal and the second pulse signal are provided to the first electricity
Source circuit, wherein the first power circuit include first voltage source, coupled to the first power discharging device of first voltage source, coupled to the
First inductance of one power discharging device and the second power discharging device being coupling between the first inductance and electrode.3rd pulse signal
Be provided to second source circuit, second source circuit include the second voltage source and be coupling in the second voltage source and electrode it
Between control circuit.The voltage of first voltage source can be higher than the voltage of the second voltage source.It is non-limiting as example, first voltage
The voltage in source can be 160V-190V, and the voltage of the second voltage source can be 30-90V.
In step 730:Using first the first power discharging device of pulse signal on or off to control first voltage source to
The charging of one inductance.For example, the first pulse signal may include 5us -500us adjustable cyclic pulse signal.
In step 740:Using second the second power discharging device of pulse signal on or off to control from the first inductance to electricity
Discharge channel is simultaneously established in the first voltage signal of pole, gap that first voltage signal can be between breakdown electrode and workpiece.
In step 750:Control circuit controls the second voltage source to provide second voltage letter to electrode according to the 3rd pulse signal
Number.
In other respects, the electrical discharge machining pulse power control method may also include detection the first inductance to electrode electric current simultaneously
The pulsewidth of the first pulse signal and pulse spacing size are adjusted using current detection signal.On the one hand, the first power circuit
Further comprise the transistor being coupling between workpiece and the first inductance, and the second pulse signal terminates in start pulse signal
Terminate after postponing specified time afterwards.
In a further embodiment, the control circuit in second source circuit includes the 3rd power discharging device, and the 3rd
The power discharging device of pulse signal on or off the 3rd.In addition, second source circuit also includes the 4th coupled to the second voltage source
Power discharging device, the second inductance being coupling between the 3rd power discharging device and the 4th power discharging device, and method also includes:According to tactile
Send out pulse signal and generate the 4th pulse signal, the power discharging device of the 4th pulse signal on or off the 4th.As example rather than limit
Fixed, the 4th pulse signal includes 5us -500us adjustable cyclic pulse signal.
In one aspect, prolong the 3rd pulse signal and the 4th pulse signal are since the effectual time of start pulse signal
Start after slow specified time.For example, the 3rd pulse signal and the 4th pulse signal are since the effectual time of start pulse signal
Start after playing delay 0-10us.
As above, the utility model provides a kind of new electrical discharge machining pulse power and processing unit (plant).The utility model passes through
First power circuit 130 and second source circuit 140 are used cooperatively, it is possible to increase the energy utilization of electrical discharge machining pulse power
Rate.For example, the capacity usage ratio of electrical discharge machining pulse power of the present utility model can reach 80%, with some existing electrical spark workings
Work power supply is compared to can improve more than 50%, so as to economize on electricity 50%.By using power discharging device, compared with traditional resistor power supply, electricity
Source fault rate significantly reduces, and can accomplish substantially non-maintaining.By selecting high power device and protection circuit, electricity can also be made
Source fault rate reduces.In addition, controlling the ON/OFF of each power discharging device in phase by using pulse signal, can make most
Big processing electric current reaches 200A-600A, suitable for carrying out roughing to workpiece surface using broad-area electrode, improves electric machining
Efficiency.Lead to not puncture because of the leakage phenomenon between electrode and workpieces processing in addition, the utility model can be reduced
The probability of discharging gap, circuit arrangement rationally, using under the rational optimal cases of component, leakage current can be led to not hit
The probability worn reduces by more than 80%.
The first power circuit (for example, high voltage power supply) of this patent is provided with inductance without resistance, and inductance will not consume
Voltage.Presence so even in discharge channel due to metallic particles causes voltage consumption, and the voltage for breakdown can also compare
Traditional power supply is high, the problem of causing to puncture because of leakage current so as to reduce.
Embodiment of the present utility model is described above in conjunction with accompanying drawing, but the utility model is not limited to
The embodiment stated, above-mentioned embodiment and cited specific numeral are only schematical, rather than
Restricted, one of ordinary skill in the art is not departing from the utility model aims and power under enlightenment of the present utility model
Profit is required under protected ambit, can also make many forms, these are belonged within the scope of protection of the utility model.
Claims (12)
- A kind of 1. electrical discharge machining pulse power, it is characterised in that including:Impulse generator, the impulse generator generate start pulse signal;First PWM controller, first PWM controller are believed coupled to the impulse generator with receiving the trigger pulse Number, and generate the first pulse signal and the second pulse signal;Second PWM controller, second PWM controller are believed coupled to the impulse generator with receiving the trigger pulse Number, and generate the 3rd pulse signal;First power circuit, first power circuit include first voltage source, the first work(coupled to the first voltage source Put device, coupled to first power discharging device the first inductance and be coupling between first inductance and electrode Two power discharging devices;Second source circuit, the second source circuit include the second voltage source and be coupling in the second voltage source with it is described Control circuit between electrode,First power discharging device described in wherein described first pulse signal on or off is to control the first voltage source to described The charging of first inductance, and the second power discharging device described in the second pulse signal on or off is electric from described first to control Feel to the first voltage signal of the electrode, the first voltage signal punctures the gap between the electrode and workpiece and foundation Discharge channel, andWherein described control circuit controls the second voltage source to provide second to the electrode according to the 3rd pulse signal Voltage signal.
- 2. electrical discharge machining pulse power as claimed in claim 1, it is characterised in that first power circuit also includes:Current feedback unit, the current feedback unit detect first inductance to the electric current of the electrode and by current detectings Signal is supplied to first PWM controller to adjust the pulsewidth of first pulse signal and pulse spacing size.
- 3. electrical discharge machining pulse power as claimed in claim 1, it is characterised in that first pulse signal is included in described touch Send out adjustable cyclic pulse signal in the effectual time of pulse signal, the cyclic pulse signal on or off institute The first power discharging device is stated to control charging of the first voltage source to first inductance.
- 4. electrical discharge machining pulse power as claimed in claim 1, it is characterised in that first power circuit further comprises coupling The transistor between the workpiece and first inductance is closed, and the end of second pulse signal is than the triggering arteries and veins Rush the end delay specified time of signal.
- 5. the electrical discharge machining pulse power as any one of Claims 1-4, it is characterised in that the second source circuit In the control circuit include the 3rd power discharging device, and the 3rd amplifirer described in the 3rd pulse signal on or off Part.
- 6. electrical discharge machining pulse power as claimed in claim 5, it is characterised in that the second source circuit also includes being coupled to 4th power discharging device of the second voltage source, be coupling between the 3rd power discharging device and the 4th power discharging device Two inductance, and second PWM controller generates the 4th pulse signal, the 4th arteries and veins always according to the start pulse signal Rush signal conduction or shut-off the 4th power discharging device.
- 7. electrical discharge machining pulse power as claimed in claim 6, it is characterised in that the start pulse signal be 20us- 1000us adjustable start pulse signal, first pulse signal and/or the 4th pulse signal include 5us- 500us adjustable cyclic pulse signal, the voltage of the first voltage source are 160V-190V, the second voltage source Voltage be 30-90V.
- 8. electrical discharge machining pulse power as claimed in claim 6, it is characterised in that the 3rd pulse signal and the 4th arteries and veins That rushes the effectual time started than the start pulse signal of signal starts delay specified time.
- 9. electrical discharge machining pulse power as claimed in claim 8, it is characterised in that the 3rd pulse signal and the 4th arteries and veins That rushes the effectual time started than the start pulse signal of signal starts delay 0-10us.
- 10. electrical discharge machining pulse power as claimed in claim 1, it is characterised in that first power circuit also includes:It is described from workpiece to the discharge path of the electrode to discharge the dump energy stored between the electrode and the workpiece One end of discharge path is coupled to the workpiece, the other end of the discharge path be coupling in second power discharging device with it is described Between electrode.
- 11. electrical discharge machining pulse power as claimed in claim 10, it is characterised in that the discharge path includes:Transistor, the positive terminal of the transistor are coupled to the workpiece, and the negative pole end of the transistor is coupling in described second Between power discharging device and the electrode.
- A kind of 12. electric discharge machining apparatus, it is characterised in that including:Electrical discharge machining pulse power as any one of claim 1 to 11;AndProcessing groove, the processing groove are used to fix workpiece and the shape between the electrode of the workpiece and the electrical discharge machining pulse power Into gap.
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CN201235432Y (en) * | 2008-04-08 | 2009-05-13 | 哈尔滨工业大学 | Numerical control current pulse power source for electrospark wire-electrode cutting machining |
CN101327534A (en) * | 2008-07-30 | 2008-12-24 | 王凤清 | Pulse power source for electric spark machining capable of decreasing attrition of processing electrode |
CN201523338U (en) * | 2009-11-17 | 2010-07-07 | 贵州科邦科技实业有限责任公司 | Trigger control system for digital pulse power supply |
CN201572979U (en) * | 2009-12-22 | 2010-09-08 | 刘希臣 | Current type energy saving electrical spark processing pulse power supply with adjustable no-load voltage |
EP2564996A1 (en) * | 2011-08-31 | 2013-03-06 | Asahi Glass Company, Limited | A method of generating a hole or recess or well in an electrically insulating or semiconducting substrate |
WO2013080347A1 (en) * | 2011-11-30 | 2013-06-06 | 三菱電機株式会社 | Power supply device for electric discharge machine |
US9452483B2 (en) * | 2012-11-14 | 2016-09-27 | General Electric Company | Electric discharge machining die sinking device and related method of operation |
CN105269090A (en) * | 2015-10-26 | 2016-01-27 | 苏州新火花机床有限公司 | Electric spark discharging machining device special for PCD materials |
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