CN207026385U - A kind of novel rotary is around the forming machine than the spring beyond conventional criteria - Google Patents
A kind of novel rotary is around the forming machine than the spring beyond conventional criteria Download PDFInfo
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- CN207026385U CN207026385U CN201720609104.1U CN201720609104U CN207026385U CN 207026385 U CN207026385 U CN 207026385U CN 201720609104 U CN201720609104 U CN 201720609104U CN 207026385 U CN207026385 U CN 207026385U
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Abstract
The utility model discloses a kind of novel rotary around than the spring forming machine beyond conventional criteria, including main body, line sending length control mechanism, wire agency, external diameter governor motion, pitch adjustment mechanism, shut-off mechanism and controlling organization are provided with main body, wire agency is connected with line sending length control system, the length of spring in wire agency is controlled by line sending length control system, wire agency is subsequently connected with external diameter governor motion, pitch adjustment mechanism and shut-off mechanism in turn.Its is reasonable in design for the utility model, simple in construction, greatly improves automaticity, so as to can also realize the shaping manufacture curled up to super large than spring, spring forming machine service efficiency is substantially increased, so as to also reduce waste of human resource.
Description
Technical field
Spring processing technique field, more particularly to a kind of novel rotary be the utility model is related to around than the bullet beyond conventional criteria
The shaping mechanism of spring.
Background technology
Occur in the market much by folding garbage bin of the spring supporting cloth as staving, but due to having
It is higher that rubbish staving is relatively large in diameter height, it is necessary to which big pitch major diameter spring just needs as support, production the type spring
Special equipment, produces production and manufacture that this spring mainly carries out spring using coiling machine on current market, but for
Existing coiling machine is curled up than also carrying out manual integer to both ends of the spring after the spring forming of conventional criteria production,
Simultaneously also to carry out pitch stretching adjustment etc. step, therefore existing coiling machine cause spring produce after uniformity it is poor, effect
Rate is relatively low, can not meet the use demand of people, while also needs to manually be adjusted, so as to increase production cost.
And Zhuhai Longxin Technology Co., Ltd. is carried in Application No. 2016205710209 filed in 14 days June in 2016
" the curling up the shaping mechanism than the heterotypic spring beyond conventional criteria " gone out, it includes coiling machine working panel, the coiling machine
The center of working panel is provided with axle center, and the bottom installation Wire Wheel in the axle center, axle center collectively constitutes feeding structure, bullet with Wire Wheel
The top surface of spring machine working panel is provided with the slide of eight uniform annular array distributions centered on axle center, be respectively No.1 slide,
No. two slides, No. three slides, No. four slides, No. five slides, No. six slides, No. seven slides and No. eight slides, wherein No.1 slide
Upper installation aids in cutoff tool, installs fixing cutter on No. three slides, servomotor is installed on No. five slides, installs and cuts on No. seven slides
Breaking；Volume header fixed column, the front end installation volume header of the volume header fixed column, the center of volume header are installed on the main shaft of the servomotor
Provided with volume header stem, the side of the volume header stem is provided with volume header plush copper；Aid in cutoff tool, fixing cutter, cutoff tool and volume header common
Form bending cutting assembly.Such a mechanism sets the combination volume header of an easy processing, and middle volume header stem is easily changed, by watching
Motor driven volume header is taken, the control computer of servomotor connecting spring machine, motor free rotating in high precision is controlled, so as to realize
Curl up than beyond conventional criteria deformed spring processing and make, but its produce super large spring than spring when, still not
The pitch and diameter of energy adjust automatically support spring so that the efficiency of production still can not meet the use demand of people.
It is therefore desirable to existing coiling machine is made improvements so that be adapted to super large spring than curl up than coiling machine be molded
Machine.
Utility model content
The utility model in order to solve the above technical problems, provide a kind of novel rotary around than the spring beyond conventional criteria into
Type machine.
To solve a kind of novel rotary of above-mentioned technical problem offer around the forming machine than the spring beyond conventional criteria, including
Main body, it is characterised in that line sending length control mechanism, wire agency, external diameter governor motion, pitch are provided with main body and is adjusted
Complete machine structure, shut-off mechanism and controlling organization；The front end of described wire agency is provided with line sending length control mechanism, described
Wire agency rear end sets gradually external diameter governor motion, pitch adjustment mechanism and shut-off mechanism；Described line sending length control machine
Structure, wire agency, external diameter governor motion, pitch adjustment mechanism and shut-off mechanism and controlling organization are electrically connected with.
Further, described wire agency includes hydraulic motor, travelling gear, gear shaft, Wire Wheel, described line sending
Wheel and travelling gear are arranged on above gear shaft, and described hydraulic motor output end is provided with the transmission set above with gear shaft
The power gear of gear interworking, described Wire Wheel be used for clamp and transmit spring steel wire, described Wire Wheel terminal position with
Steel wire positioning seat is additionally provided between external diameter governor motion.
Further, the line sending length control mechanism includes encoder, power transmission shaft and pulley, and described pulley is set
On power transmission shaft, described encoder is positioned close to the correct position of power transmission shaft, and receives sending by wire agency transmission
Line length signal complete control spring required line sending length, and transmit a signal to shut-off mechanism according to enter linear velocity and
Length completes spring cut-out.
Further, described external diameter governor motion includes base and adjusting slider, and described submounts are provided with
Guide groove, described adjusting slider are provided with the guide rail with guide groove interworking, and described adjusting slider can be slided and fixed along guide groove,
It is easy to adjust spring outer diameter.
Further, the pitch adjustment mechanism includes the first oil cylinder, is arranged on the pitch adjustment of the first oil cylinder output end
Seat, described pitch adjusting seat are detachably arranged at the first oil cylinder end, the initial position of the first described oil cylinder stroke and end
Stop bit, which is put, is provided with travel switch, described travel switch signal be sent to controlling organization be used for control the first oil cylinder output end
Stretching or retraction and then progress spring pitch adjustment；First position bar and second are additionally provided with above described pitch adjusting seat
Put bar to be used to limit steel wire position, shaping stopper slot is additionally provided between described first position bar and second place bar.
Further, the shut-off mechanism includes the second oil cylinder and sets the cutting knife of the second oil cylinder output end, described
Second oil cylinder is arranged on above fixed support, and the fixed support is detachably arranged above main body and can adjusted as needed
It is whole.
Further, correct position is also detachably provided with and leads spring base for formed spring to be passed above the fixed support
Next procedure is delivered to, is easy to collect and deposits.
Further, described controlling organization is provided with PLC program, and described PLC program coordinates control line sending length control
Mechanism, wire agency, external diameter governor motion, pitch adjustment mechanism and shut-off mechanism work processed.
The beneficial effects of the utility model：Compared with prior art, line sending length is provided with main body of the present utility model
Degree control system, wire agency, external diameter governor motion, pitch adjustment mechanism and shut-off mechanism, its utility model can be in lifes
The pitch and diameter of adjust automatically support spring during production, and spring two can be made as far as possible by carrying out integer to both ends of the spring simultaneously
End tends to be smooth respectively, to prevent that out-of-flatness phenomenon occurs in bottom after dustbin is molded, enters so as to reduce traditional type spring
The defects of manual integer of row and pitch adjust, with the automation for substantially increasing production spring, production efficiency greatly improves；Line sending
Mechanism is connected with line sending length control mechanism, and the length of spring in wire agency, external diameter are controlled by line sending length control mechanism
Governor motion is used for the external diameter size of adjustment control spring, and speed ratio is typically can be controlled between 50 times to 160 times, wherein revolving
Turn ratio arbitrarily to adjust between 50 times to 160 times, be advantageously implemented the shaping to the spring of super large speed ratio and make, pitch is adjusted
Complete machine structure can complete the push-and-pull task of pitch according to the pitch requirements of spring, and it is adjusted, and amplitude is big, controllability is strong, can be by spring
Pitch shift more than 1.5 times of the external diameter of spring onto, shut-off mechanism can follow the external diameter of spring to enter according to the external diameter size of spring
Row adjustment, to reduce the change of bracing ring, ensures the accuracy of spring.
Brief description of the drawings
Fig. 1 Fig. 2 is the utility model dimensional structure diagram；
Embodiment
Some vocabulary has such as been used to censure specific components among specification and claim.Those skilled in the art should
It is understood that hardware manufacturer may call same component with different nouns.This specification and claims are not with name
The difference of title is used as the mode for distinguishing component, but is used as the criterion of differentiation with the difference of component functionally.Such as logical
The " comprising " of piece specification and claim mentioned in is an open language, therefore should be construed to " including but do not limit
In ".Specification subsequent descriptions is implement better embodiment of the present utility model, and so the description is to illustrate the utility model
Rule for the purpose of, be not limited to the scope of the utility model.The scope of protection of the utility model is weighed when regarding appended
Profit requires that institute's defender is defined.
The utility model is described in further detail below in conjunction with accompanying drawing, but not as to restriction of the present utility model.
Embodiment
As shown in Figure 1-2, for a kind of novel rotary around the forming machine than the spring beyond conventional criteria, including main body 1, it is special
Sign is, be provided with main body line sending length control mechanism 2, wire agency 3, external diameter governor motion 4, pitch adjustment mechanism 5,
Shut-off mechanism 6 and controlling organization 7；The front end of described wire agency 3 is provided with line sending length control mechanism 2, and described send
The rear end of line mechanism 2 sets gradually external diameter governor motion 4, pitch adjustment mechanism 5 and shut-off mechanism 6；Described line sending length control
Mechanism 2, wire agency 3, external diameter governor motion 4, pitch adjustment mechanism 5 and shut-off mechanism 6 are electrically connected with controlling organization 7.
Preferably, described wire agency 3 includes hydraulic motor, and travelling gear, gear shaft, Wire Wheel 31, described send
Line wheel 31 and travelling gear are arranged on above gear shaft, and described hydraulic motor output end is provided with what is set above with gear shaft
The power gear of travelling gear interworking, described Wire Wheel 31 are used to clamp and transmit spring steel wire, the described end of Wire Wheel 31
Steel wire positioning seat 32 is additionally provided between end position and external diameter governor motion 4.
Preferably, the line sending length control mechanism 2 includes encoder, power transmission shaft and pulley 21, described pulley 21
It is arranged on above power transmission shaft, described encoder is positioned close to the correct position of power transmission shaft, and receives and transmitted by wire agency 3
Line sending length signals complete the required line sending length of control spring, and transmit a signal to shut-off mechanism 6 according to inlet wire
Speed and length complete spring cut-out.
Preferably, described external diameter governor motion 4 includes base and adjusting slider 41, and described submounts are provided with
Guide groove, described adjusting slider 41 are provided with the guide rail with guide groove interworking, and described adjusting slider 41 can slide simultaneously along guide groove
It is fixed, it is easy to adjust spring outer diameter, described external diameter governor motion 4 is used for the external diameter size of adjustment control spring, speed ratio one
As can be controlled between 50 times to 160 times, wherein speed ratio is arbitrarily adjusted between 50 times to 160 times.
Preferably, the pitch adjustment mechanism 5 includes the first oil cylinder, is arranged on the pitch adjusting seat of the first oil cylinder output end
51st, described pitch adjusting seat 51 is detachably arranged at the first oil cylinder end, the initial position of the first described oil cylinder stroke and
Final position is provided with travel switch, described travel switch signal be sent to controlling organization 7 be used for control the first oil cylinder it is defeated
Go out end stretching or retraction and then carry out spring pitch adjustment；Described pitch adjusting seat 51 is additionally provided with first position bar above
512 and second place bar 513 be used for limit steel wire position, between described first position bar 512 and second place bar 513 also
It is provided with shaping stopper slot 511；Pitch adjustment mechanism 5 can complete the push-and-pull task of pitch according to the pitch requirements of spring, its
Adjustment amplitude is big, controllability is strong, and the pitch of spring can be shifted onto to more than 1.5 times of the external diameter of spring.
Preferably, the shut-off mechanism 6 includes the second oil cylinder 61 and sets the cutting knife 62 of the output end of the second oil cylinder 61, institute
The second oil cylinder 61 stated is arranged on above fixed support 63, and the fixed support 63 is detachably arranged at main body 1 above and can
To adjust as needed.
Preferably, correct position is also detachably provided with and leads spring base 64 and be used for formed spring the fixed support 63 above
Next procedure is sent to, is easy to collect and deposits.
Preferably, it is characterised in that described controlling organization 7 is provided with PLC program, the control of described PLC Program Coordinations
Line sending length control mechanism 2, wire agency 3, external diameter governor motion 4, pitch adjustment mechanism 5 and shut-off mechanism 6 work.
Wire agency 3 of the utility model during use by steel wire 8 from entrance main body 1, is then passed sequentially through
External diameter governor motion 4, pitch adjustment mechanism 5 and shut-off mechanism 6, wherein external diameter governor motion 4 can be used to adjustment control spring
External diameter size, speed ratio are typically can be controlled between 50 times to 160 times, and wherein speed ratio is random between 50 times to 160 times
Regulation, pitch adjustment mechanism 5 can complete the push-and-pull task of pitch according to the pitch requirements of spring, and it is big, controllable that it adjusts amplitude
Property is strong, and the pitch of spring can be shifted onto to more than 1.5 times of the external diameter of spring, can basis by shut-off mechanism 6 after end
The external diameter size of spring, follows the external diameter of spring to be adjusted, and to reduce the change of bracing ring, ensures the accuracy of spring, its
In by line sending length control mechanism 2 control wire agency 3 in spring length, be convenient for people in operation in real time grasp simultaneously
It is adjusted.
The beneficial effects of the utility model：Compared with prior art, line sending length is provided with main body of the present utility model
Degree control system, wire agency, external diameter governor motion, pitch adjustment mechanism and shut-off mechanism, its utility model can be in lifes
The pitch and diameter of adjust automatically support spring during production, and spring two can be made as far as possible by carrying out integer to both ends of the spring simultaneously
End tends to be smooth respectively, to prevent that out-of-flatness phenomenon occurs in bottom after dustbin is molded, enters so as to reduce traditional type spring
The defects of manual integer of row and pitch adjust, with the automation for substantially increasing production spring, production efficiency greatly improves；Line sending
Mechanism is connected with line sending length control mechanism, and the length of spring in wire agency, external diameter are controlled by line sending length control mechanism
Governor motion is used for the external diameter size of adjustment control spring, and speed ratio is typically can be controlled between 50 times to 160 times, wherein revolving
Turn ratio arbitrarily to adjust between 50 times to 160 times, be advantageously implemented the shaping to the spring of super large speed ratio and make, pitch is adjusted
Complete machine structure can complete the push-and-pull task of pitch according to the pitch requirements of spring, and it is adjusted, and amplitude is big, controllability is strong, can be by spring
Pitch shift more than 1.5 times of the external diameter of spring onto, shut-off mechanism according to the external diameter size of spring, can follow the external diameter of spring to carry out
Adjustment, to reduce the change of bracing ring, ensures the accuracy of spring.
Preferred embodiment of the present utility model has shown and described in described above, but as previously described, it should be understood that this practicality
It is new to be not limited to form disclosed herein, the exclusion to other embodiment is not to be taken as, and available for various other
Combination, modification and environment, and above-mentioned teaching or the skill of association area can be passed through in utility model contemplated scope described herein
Art or knowledge are modified.And the change and change that those skilled in the art are carried out do not depart from spirit and scope of the present utility model,
Then all should be in the protection domain of the appended claims for the utility model.
Claims (8)
1. a kind of novel rotary is around the forming machine than the spring beyond conventional criteria, including main body (1), it is characterised in that main frame
Line sending length control mechanism (2), wire agency (3) are provided with body, external diameter governor motion (4), pitch adjustment mechanism (5), is cut
Breaking mechanism (6) and controlling organization (7)；The front end of described wire agency (3) is provided with line sending length control mechanism (2), institute
Wire agency (2) rear end stated sets gradually external diameter governor motion (4), pitch adjustment mechanism (5) and shut-off mechanism (6)；It is described
Line sending length control mechanism (2), wire agency (3), external diameter governor motion (4), pitch adjustment mechanism (5) and shut-off mechanism
(6) it is electrically connected with controlling organization (7).
2. novel rotary according to claim 1 is around the forming machine than the spring beyond conventional criteria, it is characterised in that described
Wire agency (3) include hydraulic motor, travelling gear, gear shaft, Wire Wheel (31), described Wire Wheel (31) and driving cog
Wheel is arranged on above gear shaft, and described hydraulic motor output end is provided with the travelling gear interworking that is set above with gear shaft
Power gear, described Wire Wheel (31) are used to clamp and transmit spring steel wire, described Wire Wheel (31) terminal position with it is outer
Steel wire positioning seat (32) is additionally provided between footpath governor motion (4).
3. novel rotary according to claim 1 is around the forming machine than the spring beyond conventional criteria, it is characterised in that described
Line sending length control mechanism (2) includes encoder, power transmission shaft and pulley (21), and described pulley (21) is arranged on power transmission shaft
Face, described encoder are positioned close to the correct position of power transmission shaft, and receive and believed by the line sending length of wire agency (3) transmission
Number the required line sending length of control spring is completed, and transmit a signal to shut-off mechanism (6) according to entering linear velocity and length
Complete spring cut-out.
4. novel rotary according to claim 1 is around the forming machine than the spring beyond conventional criteria, it is characterised in that described
External diameter governor motion (4) include base and adjusting slider (41), described submounts are provided with guide groove, described regulation
Sliding block (41) is provided with the guide rail with guide groove interworking, and described adjusting slider (41) can be slided and fixed along guide groove, be easy to adjust
Save spring outer diameter.
5. novel rotary according to claim 1 is around the forming machine than the spring beyond conventional criteria, it is characterised in that described
Pitch adjustment mechanism (5) includes the first oil cylinder, is arranged on the pitch adjusting seat (51) of the first oil cylinder output end, described pitch is adjusted
Bed rearrangement (51) is detachably arranged at the first oil cylinder end, and the initial position and final position of the first described oil cylinder stroke are respectively provided with
Have a travel switch, described travel switch signal be sent to controlling organization (7) be used for control the first oil cylinder output end stretch out or time
It is retracted and carries out spring pitch adjustment；Described pitch adjusting seat (51) is additionally provided with first position bar (512) and second above
Position bar (513) is used to limit steel wire position, is also set up between described first position bar (512) and second place bar (513)
There is shaping stopper slot (511).
6. novel rotary according to claim 1 is around the forming machine than the spring beyond conventional criteria, it is characterised in that described
Shut-off mechanism (6) includes the second oil cylinder (61) and sets the cutting knife (62) of the second oil cylinder (61) output end, the described second oil
Cylinder (61) is arranged on fixed support (63) above, and the fixed support (63) is detachably arranged at main body (1) above and can be with
Adjustment as needed.
7. novel rotary according to claim 6 is around the forming machine than the spring beyond conventional criteria, it is characterised in that described
Correct position is also detachably provided with and leads spring base (64) and be used to formed spring being sent to next procedure fixed support (63) above,
It is easy to collect and deposits.
8. existed according to any described novel rotaries of claim 1-6 around the forming machine than the spring beyond conventional criteria, its feature
In described controlling organization (7) is provided with PLC program, and described PLC program is coordinated control line sending length control mechanism (2), sent
Line mechanism (3), external diameter governor motion (4), pitch adjustment mechanism (5) and shut-off mechanism (6) work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720609104.1U CN207026385U (en) | 2017-05-27 | 2017-05-27 | A kind of novel rotary is around the forming machine than the spring beyond conventional criteria |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720609104.1U CN207026385U (en) | 2017-05-27 | 2017-05-27 | A kind of novel rotary is around the forming machine than the spring beyond conventional criteria |
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| Publication Number | Publication Date |
|---|---|
| CN207026385U true CN207026385U (en) | 2018-02-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720609104.1U Active CN207026385U (en) | 2017-05-27 | 2017-05-27 | A kind of novel rotary is around the forming machine than the spring beyond conventional criteria |
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| CN (1) | CN207026385U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138657A (en) * | 2017-05-27 | 2017-09-08 | 浙江聚力智能机械设备有限公司 | A kind of novel rotary is around than the spring forming machine beyond conventional criteria |
| CN108856603A (en) * | 2018-07-19 | 2018-11-23 | 湖北江特智能科技有限公司 | A kind of shaping mechanism of spring coiling machine |
-
2017
- 2017-05-27 CN CN201720609104.1U patent/CN207026385U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138657A (en) * | 2017-05-27 | 2017-09-08 | 浙江聚力智能机械设备有限公司 | A kind of novel rotary is around than the spring forming machine beyond conventional criteria |
| CN108856603A (en) * | 2018-07-19 | 2018-11-23 | 湖北江特智能科技有限公司 | A kind of shaping mechanism of spring coiling machine |
| CN108856603B (en) * | 2018-07-19 | 2019-10-11 | 湖北江一特智能科技有限公司 | A kind of shaping mechanism of spring coiling machine |
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