CN207016490U - Large-scale mobile graphitization system - Google Patents
Large-scale mobile graphitization system Download PDFInfo
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- CN207016490U CN207016490U CN201720794465.8U CN201720794465U CN207016490U CN 207016490 U CN207016490 U CN 207016490U CN 201720794465 U CN201720794465 U CN 201720794465U CN 207016490 U CN207016490 U CN 207016490U
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Abstract
The utility model discloses a kind of large-scale mobile graphitization system, graphitizing furnace and transformer are included, it is characterised in that：Also include pond, the buoyancy tank float that the graphitizing furnace is provided with by bottom moves in pond, and by elevator machine travel graphitizing furnace in pond, and the transformer is arranged on pond outer edge.The utility model makes graphitizing furnace float in pond by being provided with buoyancy tank in graphitizing furnace bottom, and the different zones in pond correspond to division according to graphitization system configuration demand and have shove charge, come out of the stove, power transmission, cooling, the station areas such as brickwork maintenance, the fixed graphitizing furnace of tradition is set to be changed into moving graphitizing furnace and walked back and forth between each station in hoist engine draw, effectively shorten the power transmission distance of transformer, reduce power consumption loss, it ensure that the clean of production scene, it is neat and orderly, overcome the high pollution of conventional graphite system, high energy consumption, the problems such as efficiency is low, it is high with mechanical automation degree, the advantages that Active workings are saved and investment repayment is high.
Description
Technical field
It the utility model is related to carbon industry graphitization production facility and production technical field, more particularly to a kind of large-scale shifting
Dynamic formula graphitization system.
Background technology
Graphitization refers in carbon graphite material production, and unsetting carbon material is transformed into stone under high temperature (more than 2500 DEG C)
The main production process of one of black material or production process.Carbon graphite material product be widely used in smelting, machinery, chemical industry,
Electronics, aviation, traffic, lithium battery energy storage, medical treatment etc. every profession and trade, it is that one kind has excellent conductive, high temperature resistant, antifriction scrape along certainly
The energy-accumulating material of the performances such as lubrication, and modern industry, material civilian, national defence is indispensable and irreplaceable.Carbon graphite material
The high temperature graphitization production of material is one of indispensable production process.
However, the graphitization production status of whole carbon industry domestic at present is：High energy consumption, high pollution, operating environment are disliked
Bad, low production efficiency, site safety hidden danger is more.
A set of graphitization system, some graphitizing furnaces and some set voltage transformer systems are generally comprised, often cover graphitization and become
Depressor system generally configures 8-10 platform graphitizing furnaces, and every graphitizing furnace all undergoes shove charge, power transmission, cools down, comes out of the stove, shove charge again
Continuous cyclic process, after transformer has sent electricity to a stove, with this stove burner connection separate, then with the next stone installed
Mo Hualu connections carry out feeding temperature-raising again.
Referring to accompanying drawing 1, the main of graphitizing furnace is configured with furnace wall 6, the combustion chamber being made up of shove charge product 1 with resistance material 2, filled out
The coke powder insulation material 3 filled outside combustion chamber and the conducting heavy current body 5 being made up of aluminium row and copper bar, wherein, conducting heavy current body 5
, will be by shove charge product and electricity for transformer 5 and graphitizing furnace to be connected into a power circuit, and in the galvanization of loop
The combustion chamber of resistance material composition, under the function of current, by the resistance heating of itself, finally realizes high temperature graphitization.
Graphited production process：
(1) shove charge：Shove charge material is prepared, at the both ends in workshop, by driving, piecemeal to hang in stove, speed is delayed
It is slow also to produce a large amount of dust simultaneously；
(2) power transmission：Stove has away from transformer and closely had far, and the electrical characteristics of graphitizing furnace are that furnace core resistance is small, especially in high temperature
Section, on electroconductive aluminium strip, electroconductive aluminium strip length directly determines electric quantity loss size for substantial amounts of electric energy loss；Shove charge product, resistance
Material, in insulation material substantial amounts of harmful substance (sulfur, heavy metal etc.) with bitumen flue gas, stove to be discharged at high temperature, due to stove
Son itself is open greatly, disperses in addition, causes fume collection difficulty and compiling costs too high, causes environmental pollution；
(3) come out of the stove：With shove charge operation, efficiency is low, dust is big, while operator is also faced with high temperature injury.
The content of the invention
The purpose of this utility model is to provide a kind of large-scale mobile graphitization system, for overcoming in background technology
Defect, and then the backwardness for changing domestic carbon industry graphitization production is realized, and make efficient, energy-saving and environmental protection
Production industry.
To achieve the above object, the technical scheme that the utility model is taken is：A kind of large-scale mobile graphitization system, bag
Graphitiferous stove and transformer, it is characterised in that：Also include pond, the graphitizing furnace is provided with to obtain buoyancy tank float by bottom
Moved in pond, and by elevator machine travel graphitizing furnace in pond, the transformer is arranged on pond outer edge.
Further, described large-scale mobile graphitization system, also include shove charge station, station of coming out of the stove, power transmission station,
First cooling station, the second cooling station and brickwork maintenance station, system and dress are hung at the shove charge station provided with crucible
Material return system, hang out system provided with crucible at the station of coming out of the stove, go out furnace charge screening system and device for suction material, in the power transmission
Smoke processing system is provided with station, cooling recirculation system is provided with first cooling station, the shove charge station with
Come out of the stove and be provided with crucible automatic transmission system between station.
Further, the pond be arranged with shove charge station area, station area of coming out of the stove, power transmission station area, the first cooling station area,
Second cooling station area and brickwork maintenance station area, and the shove charge station, station of coming out of the stove, power transmission work with graphitization system successively
Position, the first cooling station, the second cooling station and brickwork maintenance station are corresponding.
Further, in the pond be located at shove charge station area and station area of coming out of the stove above be provided with a frame structure factory
Room, the frame structure factory building are provided with mechanical floor and activity space layer, the mechanical floor be installed on described crucible hang in system,
Dress material return system, crucible hang out system, go out furnace charge screening system, device for suction material and crucible automatic transmission system.
Further, a water level regulation pond is additionally provided with the side in the pond.
Further, a water level regulation water tank is respectively provided with the corner of the buoyancy tank.
Further, it is provided with a device for positioning and securing in the power transmission station area in the pond.
As a preferred embodiment of the present utility model, the cross-sectional area of the buoyancy tank is graphitizing furnace cross-sectional area
2 times, the buoyancy tank is hollow box body.
As another preferred embodiment of the present utility model, the buoyancy tank is the solid solid case body for steeping last plastics.
Operation principle of the present utility model is：In pond shove charge station area, the material and crucible group of graphitization processing will be needed
Into shove charge product system hung in by crucible hang and be sent in graphitizing furnace, the insulation material newly purchased and resistance material are passed through into dress
Material return system is transported in graphitizing furnace, and then by elevator machine travel graphitizing furnace, pond power transmission is arrived in walking successively in pond
Station area carries out high temperature graphitization processing, and circulating water processing is carried out to pond the first cooling station area, cold to pond second
But station area carry out natural cooling processing, to pond come out of the stove station area carry out discharge packing processing；
Wherein, in power transmission station area, first pass through device for positioning and securing and temporarily fix graphitizing furnace, then by graphitizing furnace
With the transformer progress loop connection of pond outer edge, the combustion chamber that will be made up of shove charge product and resistance material, under the function of current,
By the resistance heating of itself, high temperature graphitization is realized, while received in real time using smoke processing system during graphited
Collection processing caused high-temperature flue gas from graphitizing furnace；
Wherein, in the first cooling station area, high temperature graphitization stove is carried out at circulating water by cooling recirculation system
Reason；
Wherein, in station area of coming out of the stove, device for suction material is first passed through by the material of graphite is transported to and come out of the stove in graphitizing furnace
Expect that screening system carries out sub-sieve, therefrom isolate grapheme material and carry out packing processes, then hung out by crucible and be
System hangs out the crucible of sky in crucible automatic transmission system, and is transported at shove charge station and treats next graphitization processing charging.
With existing fixed graphitization systematic comparison, on the premise of investment is not increased, the utility model is specific as follows
Advantage：
(1) graphitization stove in pond and is moved at power transmission station and is connected with transformer by buoyancy tank float, effectively
The power transmission distance of transformer is shortened, reduces power consumption loss；
(2) smoke processing system is set in power transmission station, at the high-temperature flue gas that can be discharged in real time to graphitization stove
Reason, effectively solves the row of carbon material in graphitization production process caused a large amount of sulfur-bearing, pitch and heavy metal flue gas at high temperature
Put problem；
(3) equipment for taking on stove is fixed on above pond, grasped by mobile stove to be taken on stove product accordingly
Make, mechanical automation degree is high, and equipment making difficulty is low, and operating efficiency is high；
(4) it is connected at furnaceman position by pipeline with smoke processing system taking on, caused by taking in stove operating process
Dust is collected, and passes in and out stove using pipeline gas conveying resistance material and insulation material, and shove charge product is installed using crucible, and
Only hung at workshop both ends using driving and hang out crucible into graphite furnace, be effectively guaranteed production scene it is clean, it is neat, have
Sequence；
(5) more set graphitizing furnace can share it is a set of take on stove and environment friendly system, effectively save land area.
Brief description of the drawings
Fig. 1 is the structural representation of existing graphitizing furnace；
Fig. 2 is System planes layout drawing of the present utility model；
Fig. 3 is the elevational schematic view of portable graphitizing furnace of the present utility model；
Fig. 4 is the floor map of portable graphitizing furnace of the present utility model；
Fig. 5 is the structural representation of shove charge station of the present utility model；
Fig. 6 is the structural representation of station of the present utility model of coming out of the stove；
Fig. 7 is the structural representation of power transmission station of the present utility model；
In figure：10th, graphitizing furnace；20th, transformer；30th, pond；30-1, shove charge station area；30-2, power transmission station area；
30-3, the first cooling station area；30-4, the second cooling station area；30-5, brickwork maintenance station area；30-6, station area of coming out of the stove；
40th, buoyancy tank；50th, frame structure factory building；50-1, mechanical floor；50-2, activity space layer；60th, crucible hangs in system；70th, material is reinstalled
System；71st, resistance material charging hopper；72nd, insulation material charging hopper；73rd, insulation material back hopper；80th, crucible hangs out system；90th, come out of the stove
Expect screening system；91st, sub-sieve hopper；92nd, graphene discharge bucket；93rd, insulation material discharge bucket；100th, device for suction material；110th, flue gas
Processing system；120th, cooling recirculation system；130th, crucible automatic transmission system；140th, crucible；150th, water level regulation pond.
Embodiment
Technological means, creation characteristic, reached purpose and effect to realize the utility model are easy to understand, below
With reference to the drawings and specific embodiments, it is expanded on further how the utility model is implemented.
Embodiment 1：As shown in Figures 2 to 4, a kind of large-scale mobile graphitization system of the utility model embodiment, bag
Graphitiferous stove 10, transformer 20 and pond 30, the float of buoyancy tank 40 that graphitizing furnace 10 is provided with by bottom in pond 30, and
Graphitizing furnace 10 is drawn by hoist engine (not shown) to move in pond 30, transformer 20 is arranged on the outside of pond 30
Edge；Also include shove charge station, station of coming out of the stove, power transmission station, the first cooling station, the second cooling station and brickwork maintenance mans
Position.
As shown in Fig. 2 pond 30 is arranged with shove charge station area 30-1, power transmission station area 30-2, the first cooling station area 30-
3rd, the second cooling station area 30-4, the brickwork maintenance station area 30-5 and station area 30-6 that comes out of the stove, are corresponding in turn to the utility model
The shove charge station of portable graphitization system, power transmission station, the first cooling station, the second cooling station, brickwork maintenance station and
Come out of the stove station.
As shown in figure 5, system 60 and dress material return system 70 are hung in provided with crucible at shove charge station, as shown in fig. 6, going out
System 80 hung out provided with crucible at furnaceman position, go out furnace charge screening system 90 and device for suction material 100, as shown in Fig. 2 in power transmission station
Place is provided with smoke processing system 110, cooling recirculation system 120 is provided with the first cooling station, as shown in fig. 6, in shove charge work
Crucible automatic transmission system 130 is provided between position and station of coming out of the stove；
Wherein, crucible hangs in system 60 and is used to the crucible 140 for installing the material for needing graphitization processing hanging in graphitization
In stove 10；
As shown in figure 5, dress material return system 70 includes resistance material charging hopper 71, insulation material charging hopper 72 and insulation material feed back
Bucket 73, wherein, resistance material charging hopper 71 and insulation material charging hopper 72 are used to install the resistance material and insulation material newly bought, insulation material
Back hopper 73 is used to reclaim the insulation material from going out in furnace system out.
As shown in fig. 6, device for suction material 100 is used for graphited material suctions out, and pass through gas in graphitizing furnace 10
Power conveyance conduit is transported to out in furnace charge screening system 90；
Go out furnace charge screening system 90 and include sub-sieve hopper 91, graphene discharge bucket 92 and insulation material discharge bucket 93, sub-sieve material
Bucket 91 is used to receive the graphited material come from the conveying of device for suction material 100, and carries out sub-sieve, graphitization resistance material
Discharge bucket 92 and insulation material discharge bucket 93 are used to receive the graphitization resistance material and insulation material come out by the sub-sieve of sub-sieve hopper 91, protect
Temperature material discharge bucket 93 is connected by pipeline and insulation material back hopper 73, for collection from going out insulation material that furnace system separates again
Secondary be transported in graphitizing furnace uses；
Crucible hangs out system 80 and is used to hang out empty crucible 140 in graphitizing furnace 10；
Crucible automatic transmission system 130 is used for the transmission that empty crucible 140 is carried out between filling, come out of the stove station, realizes crucible
140 recycle；
Smoke processing system 110 be used to collecting and handle the dust emerged in stove operating process is taken on from graphitizing furnace and
The high-temperature flue gas emerged in transmission process from graphitizing furnace.
As shown in Figure 5 and Figure 6, in pond 30 be located at shove charge station area 30-1 and the station area 30-6 that comes out of the stove above be provided with
One frame structure factory building 50, frame structure factory building 50 is provided with hangs in system 60, dress material return system 70, crucible hoisting for placing crucible
Go out system 80, go out the mechanical floor 50-1 and use of furnace charge screening system 90, device for suction material 100 and crucible automatic transmission system 130
In the activity space layer 50-2 of operating personnel.
To prevent the water inlet of the combustion chamber of high temperature graphitization stove from producing blast, the utility model also takes following security facility：
As shown in Fig. 2 being provided with a water level regulation pond 150 at the side edge in pond 30, pass through the regulating guarantee water in water level regulation pond 150
The water level of pond 30 is constant all the time so that graphitizing furnace 10 is not more than 200mm in the bottom of full load buoyancy tank 40 and pool bottom distance, and stone
The bottom of inkization stove 10 is more than 200mm away from water surface distance.
To avoid buoyancy tank 40 from sinking because of damage and water inflow, buoyancy tank 40 uses hollow floating box structure；
To avoid the run-off the straight of graphitizing furnace 10, as shown in Figure 3 and Figure 4, water level tune is respectively provided with the corner of buoyancy tank 40
Water-saving box 40-1, ensure that graphitizing furnace 10 is in horizontality by runoff investigation in regulating tank 40-1, while in pond 30
Power transmission station area 30-2 be provided with a device for positioning and securing (not shown) be used for when being connected with the loop of transformer 20, make stone
Inkization stove 10 is temporarily fixed；
The cross-sectional area of buoyancy tank 40 is designed to 2 times of at least cross-sectional area of graphitizing furnace 10, to ensure graphite
Change the center of gravity of stove 10 without departing from the sideline of buoyancy tank 30.
Embodiment 2, the present embodiment and the difference of embodiment 1 are：Buoyancy tank 40 is the solid reality for steeping last plastics
Heart body structure.
The course of work of the present utility model is：In pond shove charge station area 30-1, the material and earthenware of graphitization processing will be needed
The shove charge product that crucible 140 forms, which by crucible hangs in system 60 and hung, to be sent in graphitizing furnace 10, by the insulation material newly purchased and electricity
Resistance material is transported in graphitizing furnace 10 by the resistance material charging hopper 71 and insulation material charging hopper 72 for filling material return system 70, then
By elevator machine travel graphitizing furnace 10, power transmission station area 30-2, first bosher in pond 30 are arrived in walking successively in pond 30
Position area 30-3, the second cooling station area 30-4 and station area 30-6 that comes out of the stove；
When graphitizing furnace 10 is moved to the power transmission station area 30-2 in pond 30, device for positioning and securing is first passed through by graphitization
Stove 10 is temporarily fixed, and the transformer 20 of graphitizing furnace 10 and the outer edge of pond 30 then is carried out into energization connection, will be produced by shove charge
The combustion chamber of product and resistance material composition, under the function of current, by the resistance heating of itself, realizes high temperature graphitization, while in stone
Handled during inkization using the real-time collecting of smoke processing system 110 and give off high-temperature flue gas from graphitizing furnace 10；
It is right by cooling recirculation system 120 when graphitizing furnace 10 is moved to the first cooling station area 30-3 in pond 30
High temperature graphitization stove 10 carries out circulating water processing；
When graphitizing furnace 10 is moved to the second cooling station area 30-3 in pond 30, the water and air pair in pond 30 are utilized
The graphitizing furnace 10 treated through the first cooling station area 30-3 carries out voluntarily natural cooling processing；
When graphitizing furnace 10 be moved to pond 30 come out of the stove station area 30-6 when, first pass through device for suction material 100 by graphitization
Graphited material is transported to out in the sub-sieve hopper 91 in furnace charge screening system 90 and carries out sub-sieve in stove 10, and from
In isolate grapheme material and insulation material, and be respectively connected in graphitization alkene discharge bucket 92 and insulation material discharge bucket 93, lead to
Cross crucible and hang out system 80 and hang out empty crucible 140 from graphitizing furnace, wherein, for what is be collected into graphene discharge bucket 92
Grapheme material is pipelined in packing apparatus and packed, for the thermal insulating material being collected into insulation material discharge bucket 93
Material, which is pipelined in shove charge station area 30-1 insulation material back hopper 73, to be reused, for being hung out from graphitizing furnace
Empty crucible 140 is sent to shove charge station area 30-1, shove charge when waiting next graphitization processing by crucible automatic transmission system 130
Material is used；
When graphitizing furnace 10 is breaking down, graphitizing furnace 10 can be drawn to by brickwork by hoist engine and repair station area
30-5 carries out failture evacuation.
Finally illustrate, the foregoing is only embodiment of the present utility model, not thereby limit patent of the present utility model
Scope, every equivalent structure made using the utility model specification and accompanying drawing content or equivalent flow conversion, or directly or
Other related technical areas are used in indirectly, are similarly included in scope of patent protection of the present utility model.
Claims (9)
1. a kind of large-scale mobile graphitization system, include graphitizing furnace (10) and transformer (20), it is characterised in that：Also include
Have a pond (30), the graphitizing furnace (10) by bottom be provided with buoyancy tank (40) float in pond (30), and pass through elevator
Machine travel graphitizing furnace (10) moves in pond (30), and the transformer (20) is arranged on pond (30) outer edge.
2. large-scale mobile graphitization system according to claim 1, it is characterised in that：Also include shove charge station, go out
Furnaceman position, power transmission station, the first cooling station, the second cooling station and brickwork maintenance station, are provided with the shove charge station
Crucible hangs in system (60) and dress material return system (70), hangs out system (80) provided with crucible at the station of coming out of the stove, goes out furnace charge
Screening system (90) and device for suction material (100), smoke processing system (110) is provided with the power transmission station, described first
Cooling recirculation system (120) is provided with cooling station, is automatically delivered between the shove charge station and station of coming out of the stove provided with crucible
System (130).
3. large-scale mobile graphitization system according to claim 1, it is characterised in that：The pond (30) is arranged with dress
Furnaceman position area (30-1), power transmission station area (30-2), the first cooling station area (30-3), the second cooling station area (30-4), build
Stove repairs station area (30-5) and station area (30-6) of coming out of the stove, and the shove charge station with graphitization system, power transmission station, the successively
One cooling station, the second cooling station, brickwork maintenance station and station of coming out of the stove are corresponding.
4. large-scale mobile graphitization system according to claim 2, it is characterised in that：In the pond (30) positioned at dress
A frame structure factory building (50), the frame structure factory are provided with above furnaceman position area (30-1) and station area (30-6) of coming out of the stove
Room (50) is provided with mechanical floor (50-1) and activity space layer (50-2), and the mechanical floor (50-1) is equiped with described crucible and hung in
System (60), dress material return system (70), crucible hang out system (80), go out furnace charge screening system (90), device for suction material (100) and earthenware
Crucible automatic transmission system (130).
5. large-scale mobile graphitization system according to claim 1, it is characterised in that：In the side of the pond (30)
Provided with a water level regulation pond (150).
6. large-scale mobile graphitization system according to claim 1, it is characterised in that：The buoyancy tank (40) can be hollow
The solid case body of casing or the solid last plastics of bubble.
7. large-scale mobile graphitization system according to claim 1, it is characterised in that：In the corner of the buoyancy tank (40)
It is respectively provided with a water level regulation water tank (40-1).
8. large-scale mobile graphitization system according to claim 1, it is characterised in that：The cross section of the buoyancy tank (40)
Area is 2 times of graphitizing furnace (10) cross-sectional area.
9. large-scale mobile graphitization system according to claim 3, it is characterised in that：Power transmission in the pond (30)
Station area (30-2) is provided with a device for positioning and securing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720794465.8U CN207016490U (en) | 2017-07-03 | 2017-07-03 | Large-scale mobile graphitization system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720794465.8U CN207016490U (en) | 2017-07-03 | 2017-07-03 | Large-scale mobile graphitization system |
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| Publication Number | Publication Date |
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| CN207016490U true CN207016490U (en) | 2018-02-16 |
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ID=61483659
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107188165A (en) * | 2017-07-03 | 2017-09-22 | 上海景烯新能源材料科技有限公司 | A kind of large-scale mobile graphitization system |
| CN113753884A (en) * | 2021-09-28 | 2021-12-07 | 福建科华石墨科技有限公司 | Graphitization system |
-
2017
- 2017-07-03 CN CN201720794465.8U patent/CN207016490U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107188165A (en) * | 2017-07-03 | 2017-09-22 | 上海景烯新能源材料科技有限公司 | A kind of large-scale mobile graphitization system |
| CN113753884A (en) * | 2021-09-28 | 2021-12-07 | 福建科华石墨科技有限公司 | Graphitization system |
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