CN206991103U - A kind of intelligent monitor system of Digit Control Machine Tool - Google Patents
A kind of intelligent monitor system of Digit Control Machine Tool Download PDFInfo
- Publication number
- CN206991103U CN206991103U CN201720300682.7U CN201720300682U CN206991103U CN 206991103 U CN206991103 U CN 206991103U CN 201720300682 U CN201720300682 U CN 201720300682U CN 206991103 U CN206991103 U CN 206991103U
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- machine tool
- sensor
- control machine
- digit control
- data transmit
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Abstract
The utility model discloses a kind of intelligent monitor system of Digit Control Machine Tool, the intelligent monitor system includes sensor cluster, emergency shutdown device, data transmit-receive component and management server；The sensor cluster is connected in series with the data transmit-receive component, is sent for detecting the service data of Digit Control Machine Tool, and by the service data to the data transmit-receive component；The data transmit-receive component is connected with the management server, for the service data of reception to be sent to the management server；The data transmit-receive component is connected with the emergency shutdown device; emergency-stop signal is sent to the emergency shutdown device by the data transmit-receive component for the management server, the emergency shutdown device controls the power supply of the Digit Control Machine Tool according to the emergency-stop signal received.The utility model solves Digit Control Machine Tool, and manually monitoring easily causes monitoring not in time and increases cost, influence processing efficiency.
Description
Technical field
Mechanical structure field is the utility model is related to, more particularly to a kind of intelligent monitor system of Digit Control Machine Tool.
Background technology
With the popularization of Digit Control Machine Tool, increasing user's selection replaces machine tool equipment using Digit Control Machine Tool.Make
With Digit Control Machine Tool, production efficiency and Product Precision on the one hand can be improved；On the other hand labour, an operator have then been saved
Member can manage more Digit Control Machine Tools simultaneously.
But Digit Control Machine Tool in product processing is carried out, it is necessary to operator often go observe lathe long journey situation,
As whether process tool is broken, whether processing cutting oil is supplied in place, if operator can be fewer during relieving, so
Lathe is easy to go wrong, and prolonged processing, cutter is also easy to collapse knife or fracture, if it find that not in time, can cause
Cutter complete rupture on whole knife rest, this not only increases cost, or even is also possible to that main shaft can be broken, while also have impact on
Processing efficiency.Can be produced in working angles it is useless cut, these are useless to cut the oil feeding reservoirs that can block cutting oil, and so cutting oil will be for
Should not in time, cutter collapses after easily generating heat, and influences the processing of next step.
Utility model content
The utility model provides a kind of intelligent monitor system of Digit Control Machine Tool, and it is artificial to solve Digit Control Machine Tool in the prior art
Monitoring easily cause monitoring not in time and increase cost, influence processing efficiency, reached monitoring promptly and accurately, improve processing effect
The technique effect of rate.
In order to solve the above technical problems, the utility model provides a kind of intelligent monitor system of Digit Control Machine Tool, the intelligence
Energy monitoring system includes sensor cluster, emergency shutdown device, data transmit-receive component and management server；The sensor group
Part is connected in series with the data transmit-receive component, is sent for detecting the service data of Digit Control Machine Tool, and by the service data
To the data transmit-receive component；The data transmit-receive component is connected with the management server, for by the operation of reception
Data are sent to the management server；The data transmit-receive component is connected with the emergency shutdown device, for the management
Server sends emergency-stop signal, the emergency shutdown device by the data transmit-receive component to the emergency shutdown device
The power supply of the Digit Control Machine Tool is controlled according to the emergency-stop signal received.
Preferably, the sensor cluster includes infrared temperature imaging sensor, electric switch semaphore acquisition module, master
Shaft vibration frequency sensor, signal processing module, hydraulic pressure sensor, hydraulic temperature sensor and hydraulic pressure liquid level sensor；
The infrared temperature imaging sensor, electric switch semaphore acquisition module, spindle vibration frequency sensor, hydraulic pressure sensing
Device, hydraulic temperature sensor and hydraulic pressure liquid level sensor are connected with the signal processing module respectively, the signal processing module
It is connected with the data transmit-receive component.
Preferably, the infrared temperature imaging sensor is arranged on the inside of the casing of the Digit Control Machine Tool, for obtaining
Profiling temperatures in the Digit Control Machine Tool.
Preferably, the spindle vibration frequency sensor is fixedly installed on the main shaft of the Digit Control Machine Tool.
Preferably, the sensor cluster also includes hydraulic pressure sensor, hydraulic temperature sensor and hydraulic pressure liquid level
Sensor.
Preferably, the data transmit-receive component includes ethernet module, ZigBee module, WLANE modules and optic communication
One or more combinations in module.
Preferably, the management server includes fault message judge module, fault alarm module；The fault message is sentenced
The data that disconnected module is used to be sent according to the data transmit-receive component generate fault message, and the fault alarm module is used for basis
The fault message sends corresponding warning information to the data transmit-receive component.
Preferably, the fault alarm module is the display with audio alert function.
The application has the beneficial effect that：
The application sets multiple sensors in Digit Control Machine Tool and is uploaded to management service by data are detected by network
Device is focused on, and can be found the abnormality of Digit Control Machine Tool in time, is easy to attendant to be overhauled in time；Management clothes
Business device can substantially reduce the repair time, solve numerical control machine in the prior art to be assessed in the short time abnormality
The artificial monitoring of bed easily causes monitoring and increases cost not in time, influences processing efficiency, reached monitoring promptly and accurately, improve
The technique effect of processing efficiency.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
The required accompanying drawing used is briefly described in description, it should be apparent that, drawings in the following description are only that this practicality is new
Some embodiments of type.
Fig. 1 is a kind of structural representation of the intelligent monitor system of Digit Control Machine Tool of the better embodiment of the application one；
Fig. 2 is the structural representation of the another better embodiment sensor cluster of the application；
Fig. 3 is the structural representation of the another better embodiment management server of the application；
1- sensor clusters, 2- emergency shutdown devices, 3- data transmit-receive components, 4- management servers, 5- signal transacting moulds
Block, 6- infrared temperature imaging sensors, 7- electric switch semaphore acquisition modules, 8- spindle vibration frequency sensors, 9- hydraulic pressure
Pressure sensor, 10- hydraulic temperature sensors, 11- hydraulic pressure liquid level sensors, 12- fault message judge modules, 13- failure reports
Alert module.
Embodiment
In order to be better understood from above-mentioned technical proposal, below in conjunction with Figure of description and specific embodiment to upper
Technical scheme is stated to be described in detail.
Fig. 1 is a kind of structural representation of the intelligent monitor system of Digit Control Machine Tool of the better embodiment of the application one；It please join
Read Fig. 1, the application also provides a kind of intelligent monitor system of Digit Control Machine Tool, the intelligent monitor system include sensor cluster 1,
Emergency shutdown device 2, data transmit-receive component 3 and management server 4.
Referring to Fig. 2, the sensor cluster 1 is connected in series with the data transmit-receive component 3, for detecting Digit Control Machine Tool
Service data, and the service data is sent to the data transmit-receive component 3.The sensor cluster 1 includes infrared temperature
Spend imaging sensor 6, electric switch semaphore acquisition module 7, spindle vibration frequency sensor 8, signal processing module 5, hydraulic pressure
Pressure sensor 9, hydraulic temperature sensor 10 and hydraulic pressure liquid level sensor 11；The infrared temperature imaging sensor 6, electrical equipment are opened
OFF signal amount acquisition module 7, spindle vibration frequency sensor 8, hydraulic pressure sensor 9, hydraulic temperature sensor 10 and hydraulic pressure
Liquid level sensor 11 is connected with the signal processing module 5 respectively, the signal processing module 5 and the data transmit-receive component 3
Connection.The signal processing module 5 be used for from the infrared temperature imaging sensor 6, electric switch semaphore acquisition module 7,
Read in spindle vibration frequency sensor 8, hydraulic pressure sensor 9, hydraulic temperature sensor 10 and hydraulic pressure liquid level sensor 11
Data are detected, and detection data are carried out with service data of the preliminary treatment generation with device id.Preferably, the infrared temperature
Imaging sensor 6 is arranged on the inside of the casing of the Digit Control Machine Tool, for obtaining the Temperature Distribution feelings in the Digit Control Machine Tool
Condition.The spindle vibration frequency sensor 8 is fixedly installed on the main shaft of the Digit Control Machine Tool.The sensor cluster 1 also wraps
Include hydraulic pressure sensor 9, hydraulic temperature sensor 10 and hydraulic pressure liquid level sensor 11.
The data transmit-receive component 3 is connected with the management server 4, for by the service data of reception send to
The management server 4；The data transmit-receive component 3 is connected with the emergency shutdown device 2, for the management server 4
Emergency-stop signal is sent to the emergency shutdown device 2 by the data transmit-receive component 3；
The management server 4 is used for the service data for handling Digit Control Machine Tool, when detecting data exception, management service
Device 4 can send a warning to attendant；When data occur great abnormal, management server 4 can be received by data
Hair component 3 sends emergency-stop signal to emergency shutdown device 2, after emergency shutdown device 2 receives emergency-stop signal, Ke Yili
The power supply of Digit Control Machine Tool is cut off, realizes emergency shutdown.Referring to Fig. 3, the management server 4 judges mould including fault message
Block 12, fault alarm module 13；The fault message judge module 12 is used for the data sent according to the data transmit-receive component 3
Fault message is generated, the fault alarm module 13 is used to send corresponding warning information to the number according to the fault message
According to transmitting-receiving subassembly 3.Preferably, the fault alarm module 13 is the display with audio alert function.Management server 4 is used
In the service data of processing Digit Control Machine Tool, when detecting data exception, management server 4 can send alarm to attendant
Information；When data occur great abnormal, management server 4 can be sent by data transmit-receive component 3 to emergency shutdown device 2
Emergency-stop signal, after emergency shutdown device 2 receives emergency-stop signal, the power supply of Digit Control Machine Tool can be cut off immediately, realize
Emergency shutdown.
Preferably, the emergency shutdown device 2 controls the Digit Control Machine Tool according to the emergency-stop signal received
Power supply.Preferably, the data transmit-receive component 3 includes ethernet module, ZigBee module, WLANE modules and optic communication
One or more combinations in module.
The application has the beneficial effect that：
The application sets multiple sensors in Digit Control Machine Tool and is uploaded to management service by data are detected by network
Device is focused on, and can be found the abnormality of Digit Control Machine Tool in time, is easy to attendant to be overhauled in time, pass through pipe
Reason server can substantially reduce the repair time, solve and count in the prior art to be assessed in the short time abnormality
Control lathe manually monitoring easily causes monitoring not in time and increase cost, influence processing efficiency, reached monitoring promptly and accurately, carry
The high technique effect of processing efficiency.
It should be noted last that above embodiment is only illustrating the technical solution of the utility model rather than limit
System, although the utility model is described in detail with reference to example, it will be understood by those within the art that, can be right
The technical solution of the utility model is modified or equivalent substitution, without departing from the spirit and model of technical solutions of the utility model
Enclose, it all should cover among right of the present utility model.
Claims (7)
1. a kind of intelligent monitor system of Digit Control Machine Tool, it is characterised in that the intelligent monitor system includes sensor cluster, tight
Anxious shutoff device, data transmit-receive component and management server；
The sensor cluster is connected in series with the data transmit-receive component, for detecting the service data of Digit Control Machine Tool, and will
The service data is sent to the data transmit-receive component；
The data transmit-receive component is connected with the management server, for the service data of reception to be sent to the pipe
Manage server；The data transmit-receive component is connected with the emergency shutdown device, passes through the number for the management server
Emergency-stop signal is sent to the emergency shutdown device according to transmitting-receiving subassembly, the emergency shutdown device is according to what is received
Emergency-stop signal controls the power supply of the Digit Control Machine Tool.
2. intelligent monitor system as claimed in claim 1, it is characterised in that the sensor cluster includes infrared temperature image
Sensor, electric switch semaphore acquisition module, spindle vibration frequency sensor, signal processing module, hydraulic pressure sensor,
Hydraulic temperature sensor and hydraulic pressure liquid level sensor；
The infrared temperature imaging sensor, electric switch semaphore acquisition module, spindle vibration frequency sensor, hydraulic pressure
Sensor, hydraulic temperature sensor and hydraulic pressure liquid level sensor are connected with the signal processing module respectively, the signal transacting
Module is connected with the data transmit-receive component.
3. intelligent monitor system as claimed in claim 2, it is characterised in that the infrared temperature imaging sensor is arranged on institute
The inside of the casing of Digit Control Machine Tool is stated, for obtaining the profiling temperatures in the Digit Control Machine Tool.
4. intelligent monitor system as claimed in claim 2, it is characterised in that the spindle vibration frequency sensor fixed setting
On the main shaft of the Digit Control Machine Tool.
5. intelligent monitor system as claimed in claim 1, it is characterised in that the data transmit-receive component includes Ethernet mould
One or more combinations in block, ZigBee module, WLANE modules and optical communications module.
6. intelligent monitor system as claimed in claim 1, it is characterised in that the management server judges including fault message
Module, fault alarm module；The data that the fault message judge module is used to be sent according to the data transmit-receive component generate
Fault message, the fault alarm module are used to send corresponding warning information to the data transmit-receive according to the fault message
Component.
7. intelligent monitor system as claimed in claim 6, it is characterised in that the fault alarm module is with audio alert
The display of function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720300682.7U CN206991103U (en) | 2017-03-24 | 2017-03-24 | A kind of intelligent monitor system of Digit Control Machine Tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720300682.7U CN206991103U (en) | 2017-03-24 | 2017-03-24 | A kind of intelligent monitor system of Digit Control Machine Tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206991103U true CN206991103U (en) | 2018-02-09 |
Family
ID=61423249
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720300682.7U Expired - Fee Related CN206991103U (en) | 2017-03-24 | 2017-03-24 | A kind of intelligent monitor system of Digit Control Machine Tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206991103U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108388203A (en) * | 2018-04-09 | 2018-08-10 | 衢州学院 | A kind of intelligent numerical control machine tool heat dissipation monitoring system |
| CN108803752A (en) * | 2018-07-20 | 2018-11-13 | 安徽江机重型数控机床股份有限公司 | A kind of numerically-controlled machine tool processing environment monitoring system |
| CN108857575A (en) * | 2018-07-20 | 2018-11-23 | 南京梵科智能科技有限公司 | A kind of numerically-controlled machine tool processing environment monitoring system |
| CN112947317A (en) * | 2021-03-25 | 2021-06-11 | 北一(山东)工业科技股份有限公司 | Internet of things sensing device for high-end intelligent numerical control equipment |
| CN115741218A (en) * | 2023-01-05 | 2023-03-07 | 单县亚太纸品有限公司 | Machine tool fault early warning method and system based on processing portrait analysis |
-
2017
- 2017-03-24 CN CN201720300682.7U patent/CN206991103U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108388203A (en) * | 2018-04-09 | 2018-08-10 | 衢州学院 | A kind of intelligent numerical control machine tool heat dissipation monitoring system |
| CN108803752A (en) * | 2018-07-20 | 2018-11-13 | 安徽江机重型数控机床股份有限公司 | A kind of numerically-controlled machine tool processing environment monitoring system |
| CN108857575A (en) * | 2018-07-20 | 2018-11-23 | 南京梵科智能科技有限公司 | A kind of numerically-controlled machine tool processing environment monitoring system |
| CN108803752B (en) * | 2018-07-20 | 2020-10-02 | 安徽江机重型数控机床股份有限公司 | Digit control machine tool processing environment monitoring system |
| CN112947317A (en) * | 2021-03-25 | 2021-06-11 | 北一(山东)工业科技股份有限公司 | Internet of things sensing device for high-end intelligent numerical control equipment |
| CN115741218A (en) * | 2023-01-05 | 2023-03-07 | 单县亚太纸品有限公司 | Machine tool fault early warning method and system based on processing portrait analysis |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180209 Termination date: 20190324 |
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| CF01 | Termination of patent right due to non-payment of annual fee |