CN206984773U - A kind of long-term stocking system of NFC Fresh Juices - Google Patents
A kind of long-term stocking system of NFC Fresh Juices Download PDFInfo
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- CN206984773U CN206984773U CN201720819124.1U CN201720819124U CN206984773U CN 206984773 U CN206984773 U CN 206984773U CN 201720819124 U CN201720819124 U CN 201720819124U CN 206984773 U CN206984773 U CN 206984773U
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Abstract
It the utility model is related to a kind of long-term stocking system of NFC Fresh Juices, including fruit juice storage tank and the discharging system for connecting the fruit juice tank bottom, in addition to sterile nitrogen protection system, jet chimney disinfection system and CIP purging systems；The top of the sterile nitrogen protection system connection fruit juice storage tank, the CIP purging systems connect top, discharging system and the jet chimney disinfection system of the fruit juice storage tank respectively；When storing fruit juice with the stocking system; CIP purging systems are first passed through to clean transport pipeline and fruit juice storage tank; transport pipeline is sterilized by jet chimney disinfection system again, then protects system to remove the oxygen in fruit juice storage tank by sterile nitrogen, is sealed after fruit juice finally is stored in into fruit juice storage tank.Compared with prior art, the bacterium that the utility model can fundamentally completely cut off in air contacts with fruit juice, has the advantages of can effectively preserving Fresh Juice for a long time.
Description
Technical field
A kind of fruit juice stocking system is the utility model is related to, more particularly, to a kind of long-term stocking system of NFC Fresh Juices.
Background technology
Present domestic NFC juice productions producer be substantially after the completion of sterilization complete it is filling, normal through pasteurize
NFC fruit juice walk cold chain storage transport, the holding time largely be 28~45 days.But fruit raw material is substantially seasonality
, factory needs to go out product throughout the year, and this just needs before filling the container to preserve fruit juice for a long time.Present technology is stored up with raw material substantially
Exist based on air-conditioned cold store, air-conditioned cold store can only reduce the rotting rate of pathogen incidence and fruit, slow down the respiratory metabolism of fruit
Journey, but the fresh mouthfeel of fruit holding and color and luster can not be made completely.Need at present a kind of in fresh water fruit juice sterilization preservation
After coming, fundamentally completely cut off bacterium air and contacted with fruit juice, the technology for enabling fruit juice effectively to preserve for a long time.
Utility model content
The purpose of this utility model is exactly to provide a kind of fresh squeezing fruits of NFC the defects of overcoming above-mentioned prior art to exist
The long-term stocking system of juice.
The purpose of this utility model can be achieved through the following technical solutions：
A kind of long-term stocking system of NFC Fresh Juices, including fruit juice storage tank and the disengaging for connecting the fruit juice tank bottom
Material system, in addition to sterile nitrogen protection system, jet chimney disinfection system and CIP purging systems；The sterile nitrogen protection
System connects the top of fruit juice storage tank, the CIP purging systems connect respectively the top of the fruit juice storage tank, discharging system and
Jet chimney disinfection system.
The sterile nitrogen protection system includes nitrogen module processed, gas regulation module and the gas filter module being connected with each other
Block.
The gas regulation module includes the first Pneumatic butterfly valve and first pressure sensor being connected with each other, first gas
The sterile breather valve and gas control valve of interconnection, the gas are connected on dynamic pipeline between butterfly valve and first pressure sensor
Executing agency's connection first pressure sensor of body regulating valve；
The gas filtration module includes the first nitrogen end filter；
The first piping filter, the 3rd nitrogen end filter, the second nitrogen that the nitrogen module processed includes being sequentially connected are whole
Filter, pressure-reducing valve and the second Pneumatic butterfly valve；
The first pressure sensor, the first nitrogen end filter and the second Pneumatic butterfly valve are connected with each other.
The fruit juice storage tank is provided with magnetic stirring apparatus and manhole, and the manhole is connected to the first alcohol-water tank.
The jet chimney disinfection system includes the second pipe filter, the 3rd pressure gauge, first manual being sequentially connected
Stop valve, pneumatic filter, steam control valve and the 3rd pressure sensor, executing agency's connection the 3rd of the steam control valve
Pressure gauge, steam enter from the input of the second pipe filter.
The CIP purging systems include the 3rd Pneumatic butterfly valve, the first aseptic diaphragm valve, the 3rd sterile septum being sequentially connected
Valve and the 6th Pneumatic butterfly valve.
The discharging system includes the 4th Pneumatic butterfly valve, the second aseptic diaphragm valve, the 4th sterile septum being sequentially connected
Valve, the 6th aseptic diaphragm valve；The bottom of the 4th aseptic diaphragm valve connection fruit juice storage tank, the 4th aseptic diaphragm valve pass through
5th aseptic diaphragm valve is connected with the 3rd aseptic diaphragm valve, and second aseptic diaphragm valve connects first sterile septum
Valve；5th aseptic diaphragm valve connects fruit juice export, on the pipeline between the 5th aseptic diaphragm valve and fruit juice export according to
It is secondary to be provided with the 7th aseptic diaphragm valve and centrifugal pump.
The centrifugal pump is connected to self priming pump and the second alcohol-water tank.
First alcohol-water tank is provided with the second high level sensor and the first low liquid level sensor, second alcohol water
Tank is provided with the 3rd high level sensor and the 3rd low liquid level sensor.
The top of the fruit juice storage tank is provided with second pressure sensor, the first high level sensor and online oxygen analyser, institute
The tank body for stating fruit juice storage tank is provided with second temperature sensor and sterile sampling valve, and the bottom of the fruit juice storage tank is low provided with second
Liquid level sensor.
Compared with prior art, the utility model facilitates by CIP purging systems to system pipeline and fruit juice tank cleaning
Fast；System pipeline is sterilized by jet chimney disinfection system, ensures that the fruit juice during input and output material is in gnotobasis；It is logical
The oxygen crossed in sterile nitrogen protection system removing fruit juice storage tank, prevents from being oxidized in fruit juice storing process；The present invention can be from entering
The bacterium and oxygen completely cut off during discharging in air contacts with fruit juice, so as to effective long-term preservation Fresh Juice, deposits
The storage phase up to 1 year, available for domestic and international cargo ship transport by sea NFC Fresh Juices.
Brief description of the drawings
Fig. 1 is the long-term stocking system structural representation of the utility model NFC Fresh Juices；
Fig. 2 is each device connection diagram of the long-term stocking system of the utility model NFC Fresh Juices.
Marked in figure：101st, sterile nitrogen protection system, 102, CIP purging systems, 103, jet chimney disinfection system,
104th, discharging system, 1, sterile breather valve, 2, gas control valve, 3, first pressure sensor, the 4, first Pneumatic butterfly valve, 5,
One manual ball valve, the 6, first nitrogen end filter, the 7, second manual ball valve, 8, second pressure sensor, the 9, first high level passes
Sensor, 10, fruit juice storage tank, 11, rotation device for cleaning tank, the 12, second Pneumatic butterfly valve, 13, first pressure table, 14, pressure-reducing valve, 15, the
Two pressure gauges, the 16, second nitrogen end filter, the 17, the 3rd nitrogen end filter, the 18, first piping filter, the 19, the 3rd hand
Dynamic ball valve, 20, second pipe filter, the 21, the 3rd pressure gauge, 22, first manual stop valve, 23, pneumatic filter, 24, steam
Steam control valve, the 25, the 3rd pressure sensor, the 26, second hand stop valve, the 27, the 3rd Pneumatic butterfly valve, 28, pneumatic ball valve, 29,
First aseptic diaphragm valve, the 30, the 4th Pneumatic butterfly valve, the 31, second aseptic diaphragm valve, the 32, the 3rd aseptic diaphragm valve, 33, magnetic force stirs
Mix device, 34, manhole, 35, membrane pump, 36, sterile sampling valve, the 37, the 4th manual ball valve, the 38, first alcohol-water tank, 39, second
High level sensor, the 40, first low liquid level sensor, the 41, second low liquid level sensor, the 42, the 5th Pneumatic butterfly valve, the 43, the 4th
Aseptic diaphragm valve, the 44, the 5th aseptic diaphragm valve, the 45, the 6th Pneumatic butterfly valve, the 46, first temperature sensor, the 47, the 6th it is sterile every
Film valve, the 48, the 3rd high level sensor, the 49, the 3rd low liquid level sensor, 50, self priming pump, the 51, second alcohol-water tank, 52, from
Heart pump, the 53, the 7th aseptic diaphragm valve, the 54, the 7th Pneumatic butterfly valve, the 55, the 8th Pneumatic butterfly valve, the 56, the 9th Pneumatic butterfly valve, 57,
Ten Pneumatic butterfly valves, 58, second temperature sensor, 59, online oxygen analyser.
Embodiment
The utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with the utility model
Implemented premised on technical scheme, give detailed embodiment and specific operating process, but guarantor of the present utility model
Shield scope is not limited to following embodiments.
As depicted in figs. 1 and 2, a kind of long-term stocking system of NFC Fresh Juices, including fruit juice storage tank 10 and connection fruit juice storage
The discharging system 104 of the bottom of tank 10, in addition to sterile nitrogen protection system 101, jet chimney disinfection system 103 and CIP are clear
Wash system 102；Sterile nitrogen protection system 101 connects the top of fruit juice storage tank, and CIP purging systems 102 connect fruit juice storage respectively
Top, discharging system 104 and the jet chimney disinfection system 103 of tank 10；
When storing fruit juice with the stocking system, first pass through CIP purging systems 102 and transport pipeline and fruit juice storage tank 10 are carried out
Cleaning, then transport pipeline is sterilized by jet chimney disinfection system 103, then protect system 101 to remove fruit by sterile nitrogen
Oxygen in juice storage tank 10, sealed after fruit juice finally is stored in into fruit juice storage tank 10.
Sterile nitrogen protection system 101 includes nitrogen module processed, gas regulation module and the gas filtering module being connected with each other,
I.e. in these three modules, each module is connected with two other module.
Gas regulation module includes the first Pneumatic butterfly valve 4 and first pressure sensor 3 being connected with each other, first pressure sensing
Device 3 is used for the pressure of pipeline in detection gas adjustment module, the pipeline between the first Pneumatic butterfly valve 4 and first pressure sensor 3
On be connected to the sterile breather valve 1 and gas control valve 2 of interconnection, executing agency's connection first pressure of gas control valve 2 passes
Sensor 3 is used for feedback control.
Gas filtration module includes first manual ball valve 5, the first nitrogen end filter 6 and the second manual ball being sequentially connected
Valve 7, the tank mouth of the second manual ball valve 7 connection fruit juice storage tank 10.
The 3rd manual ball valve 19, the first piping filter 18, the 3rd nitrogen that nitrogen module processed includes being sequentially connected filter eventually
Device 17, the second nitrogen end filter 16, second pressure gauge 15, pressure-reducing valve 14, the Pneumatic butterfly valve 12 of first pressure table 13 and second, nitrogen
Gas enters from the input port of the 3rd manual ball valve 19.
Wherein, the Pneumatic butterfly valve 12 of first pressure sensor 3 and second connects, the pressure of the first nitrogen end filter 6 connection first
Pipeline between the Pneumatic butterfly valve 12 of force snesor 3 and second.
Fruit juice storage tank 10 is provided with magnetic stirring apparatus 33 and manhole 34, and manhole 34 is connected to the first alcohol-water tank 38, the first wine
Smart water pot 38 respectively from its tank mouth with there is two-way pipeline to connect manhole 34 near tank mouth, from tank mouth connection pipeline be provided with barrier film
Pump 35, the pipeline connected near tank mouth are provided with the 4th manual ball valve 37.
It is second pipe filter 20 that jet chimney disinfection system 103 includes being sequentially connected, the 3rd pressure gauge 21, first-hand
Dynamic stop valve 22, pneumatic filter 23, steam control valve 24, the 3rd pressure sensor 25 and pneumatic ball valve 28, steam control valve
24 executing agency connects the 3rd pressure gauge 21 and is used for feedback control.Pipe between 3rd pressure sensor 25 and pneumatic ball valve 28
The second hand stop valve 26 is connected on road.Steam enters from the input of second pipe filter 20.The outlet of pneumatic ball valve 28
Connect on the pipeline between the 3rd Pneumatic butterfly valve 27 and the first aseptic diaphragm valve 29 of CIP purging systems.
The 3rd Pneumatic butterfly valve 27, the first aseptic diaphragm valve the 29, the 3rd that CIP purging systems 102 include being sequentially connected are sterile
The Pneumatic butterfly valve 45 of diaphragm valve 32 and the 6th.The pipeline that CIP purging systems 102 connect the tank mouth of fruit juice storage tank 10 is provided with the 5th gas
Dynamic butterfly valve 42, the pipeline exit that CIP purging systems 102 are stretched into tank from tank mouth are provided with rotation device for cleaning tank 11.6th pneumatic butterfly
The exit connection CIP rinse liquid outlets of valve 45.
Discharging system 104 include the 4th Pneumatic butterfly valve 30, the second aseptic diaphragm valve the 31, the 4th that are sequentially connected it is sterile every
Film valve 43, the 6th aseptic diaphragm valve 47；4th aseptic diaphragm valve 43 connects the bottom of fruit juice storage tank, and the 4th aseptic diaphragm valve 43 is logical
Cross the 5th aseptic diaphragm valve 44 to be connected with the 3rd aseptic diaphragm valve 32, the second aseptic diaphragm valve 31 connects the first aseptic diaphragm valve
29；5th aseptic diaphragm valve 44 connects fruit juice export, is set successively on the pipeline between the 5th aseptic diaphragm valve 44 and fruit juice export
There are the 7th aseptic diaphragm valve 53 and centrifugal pump 52.Two valve ports of the 7th aseptic diaphragm valve 53 connect two of centrifugal pump 52 respectively
Port.Centrifugal pump 52 is connected to the alcohol-water tank 51 of self priming pump 50 and second, and self priming pump 50 is connected in parallel with centrifugal pump 52.4th is sterile
Pipeline between the aseptic diaphragm valve 47 of diaphragm valve 43 and the 6th is provided with the first temperature sensor 46.
Pipeline at fruit juice export is provided with the 9th Pneumatic butterfly valve 56, the pipe between the 9th Pneumatic butterfly valve 56 and centrifugal pump 52
The outlet of CIP washing lotions is connected on road, the pipeline in CIP washing lotions exit is provided with the tenth Pneumatic butterfly valve 57.
6th aseptic diaphragm valve 47 is connected to fruit juice refluxing opening and CIP washing lotion refluxing openings, and the pipeline of fruit juice refluxing opening is provided with
7th Pneumatic butterfly valve 54, the pipeline of CIP washing lotion refluxing openings are provided with the 8th Pneumatic butterfly valve 55.
First alcohol-water tank 38 is provided with the second high level sensor 39 and the first low liquid level sensor 40, the second alcohol-water tank
51 are provided with the 3rd high level sensor 48 and the 3rd low liquid level sensor 49.
The top of fruit juice storage tank 10 is provided with second pressure sensor 8, the first high level sensor 9 and online oxygen analyser 59,
The tank body of fruit juice storage tank 10 is provided with second temperature sensor 58 and sterile sampling valve 36, and the bottom of fruit juice storage tank 10 is provided with second
Low liquid level sensor 41.
Whole stocking system is placed in 2~4 DEG C of refrigerating chambers, and the material of all pipelines is all SUS3104 in system.
Included with the step of system storage fruit juice and output fruit juice：
1st, CIP is cleaned, and transport pipeline and fruit juice storage tank 10 are cleaned by CIP purging systems 102；
2nd, pipeline steam sterilizes, and opens the steam pipework of jet chimney disinfection system 103, and regulation steam pipework pressure is
0.25Mpa, the 3rd Pneumatic butterfly valve 27 is closed, open the first aseptic diaphragm valve 29, fruit juice feed pipe is sterilized, works as second temperature
When the temperature of sensor 58 reaches 135 DEG C, the 3rd aseptic diaphragm valve 32 is opened after timing 1800s；
3rd, nitrogen cleaning of evaporator, opening sterile nitrogen protection system 101, fiveth aseptic diaphragm valve 44 of the opening as outlet valve,
Gas is nitrogen in 7th aseptic diaphragm valve 53 and the 9th Pneumatic butterfly valve 56 displacement fruit juice storage tank 10, when the online oxygen of oxygen analyser 59 contains
When amount reaches the value of setting, the aseptic diaphragm valve 44 of outlet valve the 5th, the 7th aseptic diaphragm valve 53 and the 7th Pneumatic butterfly valve 57 are closed,
Make to keep pressure-fired 70mbar in tank, open the alcohol sealing device of manhole 34 and sterile sampling valve 36, close the second pneumatic butterfly
Valve 12；
4th, feed, open the 4th Pneumatic butterfly valve 30, the second aseptic diaphragm valve 31 and the 4th sterile septum as inlet valve
Valve 43, fed by discharging system 104 from the tank bottom of fruit juice storage tank 10, in charging, gas volume diminishes in tank, in pressure
Rise, at this moment the pressure of first pressure sensor 3 rises, and opens gas control valve 2 and keeps pressure stability；
5th, fruit juice stores, and the normal storage time was up to 360 days；
6th, discharge nozzle sterilizes, the jet chimney of opening jet chimney disinfection system 103, the 5th aseptic diaphragm valve 44 of opening,
7th aseptic diaphragm valve 53 and the 9th Pneumatic butterfly valve 56, fruit juice discharge pipe is sterilized, when the first temperature sensor 46 reaches
During to 135 DEG C, carried out in next step after timing 1800s；
7th, discharge, open the aseptic diaphragm valve 44 of outlet valve the 5th and the 9th Pneumatic butterfly valve 56, centrifugal pump 52 is opened, by entering
Discharge system 104 discharges, and protects the gas regulation module of system 101 to keep pressure inside the tank stable by sterile nitrogen；
8th, CIP is cleaned, and is cleaned according to step 1 cleaning process.
Claims (10)
1. a kind of long-term stocking system of NFC Fresh Juices, including fruit juice storage tank (10) and connection fruit juice storage tank (10) bottom
Discharging system (104), it is characterised in that also including sterile nitrogen protection system (101), jet chimney disinfection system
And CIP purging systems (102) (103)；The top of sterile nitrogen protection system (101) the connection fruit juice storage tank, the CIP are clear
Wash top, discharging system (104) and jet chimney disinfection system that system (102) connects the fruit juice storage tank (10) respectively
(103)。
A kind of 2. long-term stocking system of NFC Fresh Juices according to claim 1, it is characterised in that the sterile nitrogen
Protection system (101) includes nitrogen module processed, gas regulation module and the gas filtering module being connected with each other.
A kind of 3. long-term stocking system of NFC Fresh Juices according to claim 2, it is characterised in that the gas regulation
Module includes the first Pneumatic butterfly valve (4) and first pressure sensor (3) being connected with each other, first Pneumatic butterfly valve (4) and the
The sterile breather valve (1) and gas control valve (2) of interconnection, the gas are connected on pipeline between one pressure sensor (3)
Executing agency's connection first pressure sensor (3) of body regulating valve (2)；
The gas filtration module includes the first nitrogen end filter (6)；
The nitrogen module processed includes the first piping filter (18), the 3rd nitrogen end filter (17), the second nitrogen being sequentially connected
Gas end filter (16), pressure-reducing valve (14) and the second Pneumatic butterfly valve (12)；
The first pressure sensor (3) and the second Pneumatic butterfly valve (12) connection, the first nitrogen end filter (6) connection the
Pipeline between one pressure sensor (3) and the second Pneumatic butterfly valve (12).
A kind of 4. long-term stocking system of NFC Fresh Juices according to claim 1, it is characterised in that the fruit juice storage tank
(10) magnetic stirring apparatus (33) and manhole (34) are provided with, the manhole (34) is connected to the first alcohol-water tank (38).
A kind of 5. long-term stocking system of NFC Fresh Juices according to claim 1, it is characterised in that the jet chimney
Disinfection system (103) includes second pipe filter (20), the 3rd pressure gauge (21), the first manual stop valve being sequentially connected
(22), pneumatic filter (23), steam control valve (24) and the 3rd pressure sensor (25), steam control valve (24) are held
Row mechanism connects the 3rd pressure gauge (21), and steam enters from the input of the second pipe filter (20).
A kind of 6. long-term stocking system of NFC Fresh Juices according to claim 4, it is characterised in that the CIP cleanings system
System (102) include be sequentially connected the 3rd Pneumatic butterfly valve (27), the first aseptic diaphragm valve (29), the 3rd aseptic diaphragm valve (32) and
6th Pneumatic butterfly valve (45).
A kind of 7. long-term stocking system of NFC Fresh Juices according to claim 6, it is characterised in that the input and output material system
System (104) include be sequentially connected the 4th Pneumatic butterfly valve (30), the second aseptic diaphragm valve (31), the 4th aseptic diaphragm valve (43),
6th aseptic diaphragm valve (47)；The bottom of 4th aseptic diaphragm valve (43) the connection fruit juice storage tank, the 4th sterile septum
Valve (43) connects the 3rd aseptic diaphragm valve (32), second aseptic diaphragm valve (31) by the 5th aseptic diaphragm valve (44)
Connect first aseptic diaphragm valve (29)；5th aseptic diaphragm valve (44) connects fruit juice export, the described 5th it is sterile every
Film valve (44) is sequentially provided with the 7th aseptic diaphragm valve (53) and centrifugal pump (52) on the pipeline between fruit juice export.
A kind of 8. long-term stocking system of NFC Fresh Juices according to claim 7, it is characterised in that the centrifugal pump
(52) self priming pump (50) and the second alcohol-water tank (51) are connected to.
A kind of 9. long-term stocking system of NFC Fresh Juices according to claim 8, it is characterised in that first alcohol
Water pot (38) is provided with the second high level sensor (39) and the first low liquid level sensor (40), and second alcohol-water tank (51) sets
There are the 3rd high level sensor (48) and the 3rd low liquid level sensor (49).
A kind of 10. long-term stocking system of NFC Fresh Juices according to claim 1, it is characterised in that the fruit juice storage tank
(10) top is provided with second pressure sensor (8), the first high level sensor (9) and online oxygen analyser (59), the fruit juice
The tank body of storage tank (10) is provided with second temperature sensor (58) and sterile sampling valve (36), the bottom of the fruit juice storage tank (10)
Provided with the second low liquid level sensor (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720819124.1U CN206984773U (en) | 2017-07-07 | 2017-07-07 | A kind of long-term stocking system of NFC Fresh Juices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720819124.1U CN206984773U (en) | 2017-07-07 | 2017-07-07 | A kind of long-term stocking system of NFC Fresh Juices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206984773U true CN206984773U (en) | 2018-02-09 |
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ID=61404177
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720819124.1U Expired - Fee Related CN206984773U (en) | 2017-07-07 | 2017-07-07 | A kind of long-term stocking system of NFC Fresh Juices |
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| Country | Link |
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| CN (1) | CN206984773U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108840300A (en) * | 2018-09-10 | 2018-11-20 | 四川省食品发酵工业研究设计院 | A kind of the sterile filling pretreating device and its technique of sauce |
| CN109205092A (en) * | 2017-07-07 | 2019-01-15 | 上海沃迪自动化装备股份有限公司 | A kind of NFC Fresh Juice long term storage system |
-
2017
- 2017-07-07 CN CN201720819124.1U patent/CN206984773U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109205092A (en) * | 2017-07-07 | 2019-01-15 | 上海沃迪自动化装备股份有限公司 | A kind of NFC Fresh Juice long term storage system |
| CN108840300A (en) * | 2018-09-10 | 2018-11-20 | 四川省食品发酵工业研究设计院 | A kind of the sterile filling pretreating device and its technique of sauce |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
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