CN206976160U - A kind of inductance core integrally forming machine control system - Google Patents
A kind of inductance core integrally forming machine control system Download PDFInfo
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- CN206976160U CN206976160U CN201720904834.4U CN201720904834U CN206976160U CN 206976160 U CN206976160 U CN 206976160U CN 201720904834 U CN201720904834 U CN 201720904834U CN 206976160 U CN206976160 U CN 206976160U
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- 230000007246 mechanism Effects 0.000 claims abstract description 146
- 238000001514 detection method Methods 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 24
- 230000008569 process Effects 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims description 109
- 230000009471 action Effects 0.000 claims description 44
- 238000005520 cutting process Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 22
- 239000000843 powder Substances 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 15
- 230000006698 induction Effects 0.000 claims description 6
- 238000009704 powder extrusion Methods 0.000 claims description 6
- 229910000859 α-Fe Inorganic materials 0.000 abstract description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- 238000003860 storage Methods 0.000 description 9
- 239000011265 semifinished product Substances 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000009125 negative feedback regulation Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
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Abstract
The utility model discloses a kind of inductance core integrally forming machine control system.The inductance core integrally forming machine control system include supply control unit, main control unit, feeding control unit, it is upper pressure control unit, push control unit, suction control unit, blade control unit and detection control unit；The supply control unit is used for the operating voltage for providing the inductance core integrally forming machine control system；The feeding control unit is used to drive feeding travel mechanism；The upper pressure control unit is used to drive Shang Ya travel mechanisms；The control unit that pushes pushes travel mechanism for driving；The suction control unit is used to drive suction rotating mechanism；The blade control unit is used to drive blade cut mechanism；The detection control unit is used for the pressure state for detecting Shang Ya travel mechanisms.The utility model automatically controls the motion process of inductance integrally forming machine by main control unit, improves the production efficiency of FERRITE CORE.
Description
Technical Field
The utility model relates to a ferrite core production machinery technical field, more specifically says, relates to an inductance magnetic core make-up machine control system.
Background
In the traditional ferrite core manufacturing process, powder is usually pressed or fused into a ferrite core semi-finished product, and then the ferrite core semi-finished product is manually conveyed to another device to be cut and processed into a ferrite core finished product; in the process from the ferrite core semi-finished product to the ferrite core finished product, it takes a certain amount of time, labor and material resources to transport the article from the forming machine to the cutting machine, and this manual transportation mode of production causes the ferrite core to have relatively low production efficiency. In addition, the existing molding equipment is not provided with a pressure sensing device, the molding pressure in the production process cannot be monitored, and the product must be inspected in a manual sampling inspection mode; or there is pressure sensing device, when the forming pressure exceeds the tolerance range, the automatic alarm, stop the homework, after carrying on the trouble or abnormal adjustment by the manual work, restart the homework; therefore, the existing forming equipment has high operation strength, and is easy to cause defective products to appear, thereby reducing the reject ratio of the products.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides an inductance magnetic core make-up machine control system, it needs artifical transport ferrite magnetic core semi-manufactured goods to process and the defect that operating strength is big, the product defective rate is high on the miller to solve among the prior art.
In order to achieve the above purpose, the utility model provides a following technical scheme:
a control system of an inductance magnetic core integrated forming machine; the control system of the inductance magnetic core integrated forming machine comprises a power supply control unit, a main control unit, a feeding control unit, an upper pressure control unit, a lower pressure control unit, a material suction control unit, a blade control unit and a detection control unit; the power supply control unit is electrically connected with the main control unit and used for providing working voltage for the control system of the inductance magnetic core integrated forming machine; the control end of the feeding control unit is electrically connected with the main control unit and is used for driving the feeding moving mechanism; the control end of the upper pressure control unit is electrically connected with the main control unit and is used for driving the upper pressure moving mechanism; the control end of the press-down control unit is electrically connected with the main control unit and is used for driving the press-down moving mechanism; the control end of the material suction control unit is electrically connected with the main control unit and is used for driving the material suction rotating mechanism; the control end of the blade control unit is electrically connected with the main control unit and is used for driving the blade cutting mechanism; the control end of the detection control unit is electrically connected with the main control unit and is used for detecting the pressure state of the upward pressing moving mechanism; the main control unit sends an action signal to the feeding control unit, and the feeding control unit drives the feeding moving mechanism to fill powder into the die cavity; the main control unit sends an action signal to the upward pressure control unit, and the upward pressure control unit drives the upward pressure moving mechanism to extrude and form powder in the die cavity; the detection control unit detects the pressure state of the upward pressing moving mechanism and outputs detection data W1 to the main control unit; the main control unit sends an action signal to the downward pressure control unit according to the detection data W1 of the detection control unit, and the downward pressure control unit drives the downward pressure moving mechanism to adjust the uniform powder extrusion pressure and complete the material stripping treatment process; the main control unit sends a material sucking action signal to the material sucking control unit, and the material sucking control unit drives the material sucking rotating mechanism to suck materials; the main control unit sends a cutting action signal to the material suction control unit, and the material suction control unit drives the material suction rotating mechanism to cut the material; the main control unit sends a release action signal to the material suction control unit, and the material suction control unit releases materials into the collecting pipe; the above process is repeated N times.
Preferably, the control system of the inductance core integrated molding machine further comprises a transverse control unit and a vertical moving unit; the control end of the transverse control unit is electrically connected with the main control unit and used for driving the transverse moving mechanism; and the control end of the vertical control unit is electrically connected with the main control unit and used for driving the vertical moving mechanism.
Preferably, the power supply control unit comprises a transformer T1 and a breaker; the high-voltage end of the transformer T1 is electrically connected with an alternating current input end, and the low-voltage end of the transformer T1 is connected with a circuit breaker in series and then is electrically connected with the power supply ends of the main control unit, the feeding control unit, the upper voltage control unit, the lower voltage control unit, the suction control unit and the blade control unit respectively.
Preferably, the main control unit comprises a transformer T2 and a controller; the high-voltage end of the transformer T2 is electrically connected with the output end of the breaker, and the low-voltage end of the transformer T2 is electrically connected with the power supply end of the controller; the control end of the controller T2 is electrically connected with the control ends of the feeding control unit, the upper pressure control unit, the lower pressure control unit, the suction control unit and the blade control unit respectively.
Preferably, the detection control unit comprises a detector BKR; the power supply end of the detector BKR is electrically connected with the low-voltage end of the transformer T2, and the action signal end of the detector BKR is electrically connected with the control end of the main control unit.
Preferably, the feeding control unit comprises a relay KM8 and a braking resistor R8; the input end of the relay KM8 is electrically connected with the output end of the circuit breaker, the output ends of the relay KM8 are respectively electrically connected with the power supply end of a feeding motor in the feeding mobile unit, and the control end of the relay KM8 is electrically connected with the control end of the controller; the brake resistor R8 is electrically connected with the control end of the controller.
The technical proposal shows that the utility model realizes the integrated molding-cutting process, the feeding control unit drives the feeding moving mechanism to fill powder into the die cavity, the upper pressure control unit drives the upper pressure moving mechanism to extrude the powder in the die cavity, the pushing control unit drives the pushing moving mechanism to adjust the extrusion pressure of the uniform powder and complete the stripping treatment process, the material suction control unit drives the material suction rotating mechanism to suck materials, the material suction control unit drives the material suction rotating mechanism to cut the materials, the material suction control unit releases the materials to the collecting pipe, therefore, the processing period of the ferrite core is shortened, the processing efficiency of the ferrite core is improved, and the forming and cutting are finished on one device, so that the occupied area is greatly reduced, and the production cost of the ferrite core is reduced; furthermore, the utility model discloses an aspect detects the pressure in the forming process through detecting the control unit, and on the other hand, through the main control unit, the pressure data of at every turn shaping is compared with the pressure tolerance scope of settlement, when the trend's change appears in forming pressure, carry out the counter regulation automatically, form negative feedback regulation mode, make the pressure in the working process fluctuate from top to bottom at the central value all the time, reach automatic control's purpose, need not artificial intervention, degree of automation is high, and the uniformity of product is good.
Drawings
Fig. 1 is an overall structural schematic diagram of the control system of the induction core integral forming machine provided by the embodiment of the present invention.
Fig. 2 is an electrical diagram of a power supply control unit according to an embodiment of the present invention.
Fig. 3 is an electrical diagram of the main control unit provided in the embodiment of the present invention.
Fig. 4 is an electrical diagram of an upper voltage control unit according to an embodiment of the present invention.
Fig. 5 is an electrical diagram of a press-down control unit according to an embodiment of the present invention.
Fig. 6 is an electrical diagram of a blade control unit according to an embodiment of the present invention.
Fig. 7 is an electrical diagram of a lateral control unit according to an embodiment of the present invention.
Fig. 8 is an electrical diagram of a vertical control unit provided in the embodiment of the present invention.
Fig. 9 is an electrical diagram of a material suction control unit provided in the embodiment of the present invention.
Fig. 10 is an electrical diagram of a feeding control unit according to an embodiment of the present invention.
Fig. 11 is a flowchart of a control method of the inductance integral molding machine according to an embodiment of the present invention.
Fig. 12 is a schematic structural diagram of the inductance integral forming machine according to the embodiment of the present invention.
The attached drawings indicate the following:
10-a power supply control unit; 20-a main control unit; 30-a feed control unit; 40-an upper voltage control unit; 50-a down-pressure control unit; 60-a material suction control unit; 70-a blade control unit; 80-a detection control unit; 90-a lateral control unit; 100-a vertical control unit; 31-a feeding moving mechanism; 41-upward pressing moving mechanism; 51-a push down moving mechanism; 61-blade cutting mechanism; 71-a material sucking and rotating mechanism; 81-a detection mechanism; 91-a lateral movement mechanism; 110-a vertical movement mechanism; 101-a base frame; 102-a material storage box; 103-mother template; 104-a hopper.
In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings described in the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Detailed Description
The embodiment of the utility model provides an inductance magnetic core make-up machine control system.
As shown in fig. 1, a control system of an inductor core integrated molding machine; the control system of the inductance magnetic core integrated forming machine comprises a power supply control unit 10, a main control unit 20, a feeding control unit 30, an upper pressure control unit 40, a lower pressure control unit 50, a material suction control unit 60, a blade control unit 70 and a detection control unit 80; the power supply control unit 10 is electrically connected to the main control unit 20, and is configured to provide a working voltage for the control system of the induction core integral forming machine; the control end of the feeding control unit 30 is electrically connected with the main control unit 20 and is used for driving the feeding moving mechanism 31; the control end of the upper pressure control unit 40 is electrically connected to the main control unit 20, and is configured to drive the upper pressure moving mechanism 41; the control end of the press control unit 50 is electrically connected to the main control unit 20, and is configured to drive the press moving mechanism 51; the control end of the suction control unit 60 is electrically connected with the main control unit 20 and is used for driving the suction rotating mechanism 71; the control end of the blade control unit 70 is electrically connected to the main control unit 20, and is used for driving the blade cutting mechanism 61; the control end of the detection control unit 80 is electrically connected to the main control unit 20, and is configured to detect a pressure state of the pressing moving mechanism 41; the main control unit 20 sends an action signal to the feeding control unit 30, and the feeding control unit 30 drives the feeding moving mechanism 31 to fill the die cavity with powder; the main control unit 20 sends an action signal to the upward pressure control unit 40, and the upward pressure control unit 40 drives the upward pressure moving mechanism 41 to extrude and form powder in the die cavity; the detection control unit 80 detects the pressure state of the upward moving mechanism 41 and outputs detection data W1 to the main control unit 20; the main control unit 20 sends an action signal to the downward pressure control unit 50 according to the detection data W1 of the detection control unit 80, and the downward pressure control unit 50 drives the downward pressing moving mechanism 51 to adjust the uniform powder extrusion pressure and complete the material stripping treatment process; the main control unit 20 sends a material sucking action signal to the material sucking control unit 60, and the material sucking control unit 60 drives the material sucking rotating mechanism 71 to suck the material; the main control unit 20 sends a cutting action signal to the material suction control unit 60, and the material suction control unit 60 drives the material suction rotating mechanism 71 to cut the material; the main control unit 20 sends a release action signal to the material suction control unit 60, and the material suction control unit 60 releases the material into the collection pipe; repeating the above process for N times; preferably, the control system of the inductance core integral molding machine further comprises a transverse control unit 90 and a vertical moving unit; wherein, the control end of the transverse control unit 90 is electrically connected to the main control unit 20 for driving the transverse moving mechanism 91; the control end of the vertical control unit is electrically connected to the main control unit 20, and is configured to drive the vertical moving mechanism 110.
As shown in fig. 12, the inductance integral molding machine includes a base frame 101, a feeding moving mechanism 31, a hopper 104, a material storage box 102, a mother template 103, an upward pressing moving mechanism 41, a material sucking rotating mechanism 71, a vertical moving mechanism 110, a horizontal moving mechanism 91, a downward pressing moving mechanism 51, and a blade cutting mechanism 61; wherein the downward-pressing moving mechanism 51 is fixed on the base frame 101; the female die plate 103 is fixed on the moving end of the downward-pressing moving mechanism 51; the top of the female die plate 103 is concave downwards to form a hollow cavity; the material storage box 102 is transversely sleeved on the top of the female die plate 103 in a moving way, an inlet is formed in the material storage box, and an outlet is formed in the bottom of the material storage box; the hopper 104 is vertically fixed on the base frame 101 and is positioned above the material storage box 102, and a discharge port of the hopper is communicated with an inlet of the material storage box 102; the feeding moving mechanism 31 is transversely fixed on the base frame 101, and the moving end of the feeding moving mechanism is connected with the material storage box 102 and drives the material storage box 102 to transversely slide on the female die plate 103; the upward pressing moving mechanism 41 is vertically fixed on the base frame 101 and drives the moving end of the upward pressing moving mechanism to vertically slide above the female die plate 103 to tightly press the female die plate 103; the transverse moving mechanism 91 is transversely fixed on the base frame 101, the vertical moving mechanism 110 is fixed on the moving end of the transverse moving mechanism 91, and the material sucking and rotating mechanism 71 is fixed on the moving end of the vertical moving mechanism 110 and is positioned above the mother template 103; the blade cutting mechanism 61 is fixed on the base frame 101 and is positioned below the suction rotating mechanism 71. The utility model realizes the molding-cutting integrated process, the feeding control unit 30 drives the feeding moving mechanism 31 to fill the powder into the die cavity, the upper pressure control unit 40 drives the upper pressure moving mechanism 41 to extrude and form the powder in the die cavity, the pushing control unit 50 drives the pushing moving mechanism 51 to adjust the extrusion pressure of the uniform powder and complete the stripping treatment process, the material suction control unit 60 drives the material suction rotating mechanism 71 to suck the material, the material suction control unit 60 drives the material suction rotating mechanism 71 to cut the material, the material suction control unit 60 releases the material to the collecting pipe, therefore, the processing period of the ferrite core is shortened, the processing efficiency of the ferrite core is improved, and the forming and cutting are finished on one device, so that the occupied area is greatly reduced, and the production cost of the ferrite core is reduced; furthermore, the utility model discloses an aspect detects the pressure in the forming process through detecting the control unit 80, on the other hand, through main control unit 20, the pressure data of at every turn shaping is compared with the pressure tolerance scope of settlement, when the trend's change appears in the forming pressure, carry out the counter regulation automatically, form negative feedback regulation mode, make the pressure in the working process fluctuate from top to bottom at the central value all the time, reach automatic control's purpose, need not artificial intervention, degree of automation is high, the uniformity of product is good.
Specifically, as shown in fig. 2, the power supply control unit 10 includes a transformer T1 and a circuit breaker; the high-voltage end of the transformer T1 is electrically connected to the ac input end, and the low-voltage end of the transformer T1 is connected in series to the circuit breaker and then electrically connected to the power supply ends of the main control unit 20, the feeding control unit 30, the upper voltage control unit 40, the lower voltage control unit 50, the suction control unit 60, and the blade control unit 70, respectively. Obviously, the specific circuit connection of the power supply control unit 10 is a common circuit connection, the transformer T1 is ac 10KV/380V, converts ac 10KV into ac three-phase 380V, and provides working voltage for the ac 380V power supply ends of the main control unit 20, the feeding control unit 30, the upper voltage control unit 40, the lower pressure control unit 50, the suction control unit 60, and the blade control unit 70, mainly providing working voltage for the action motor and the controller; the power supply control unit 10 further includes a relay KM1, wherein a normally open end of the relay is electrically connected to an R1 cable end (i.e., ac 220V) of an ac three-phase 380V, and a common end of the relay is electrically connected to ac 220V power supply ends of the main control unit 20, the feeding control unit 30, the upper voltage control unit 40, the lower voltage control unit 50, the suction control unit 60, and the blade control unit 70, so as to mainly provide operating control voltage for each control unit.
As shown in fig. 3, the main control unit 20 includes a transformer T2 and a controller; the high-voltage end of the transformer T2 is electrically connected with the output end of the breaker, and the low-voltage end of the transformer T2 is electrically connected with the power supply end of the controller; the control end of the controller T2 is electrically connected to the control ends of the feeding control unit 30, the upper pressure control unit 40, the lower pressure control unit 50, the suction control unit 60, and the blade control unit 70, respectively. The transformer T2 is ac 220V/dc 24V, converts the ac voltage 220V into ac voltage 220V, and provides working voltage for the dc end 24V power supply end of the main control unit 20, the feeding control unit 30, the upper voltage control unit 40, the lower voltage control unit 50, the suction control unit 60, and the blade control unit 70; the control end of the controller is electrically connected with the control end of the relay KM1, and mainly controls the voltage on/off of the R20 and N20 cables of the power supply control unit 10; the control end of the controller is electrically connected with the control end of the relay KM2, and mainly controls the voltage on-off of an alternating current three-phase 380V cable of the upper voltage control unit 40; the control end of the controller is electrically connected with the control end of the relay KM3, and is mainly used for controlling the voltage on/off of an alternating-current three-phase 380V cable of the voltage-down control unit 50; the control end of the controller is electrically connected with the control end of the relay KM4, and is mainly used for controlling the voltage on/off of an alternating-current three-phase 380V cable of the blade control unit 70; the control end of the controller is electrically connected with the control end of the relay KM5, and is mainly used for controlling the voltage on/off of an alternating current three-phase 380V cable of the transverse control unit 90; the control end of the controller is electrically connected with the control end of the relay KM6 and mainly controls the voltage on-off of an alternating current three-phase 380V cable of the vertical control unit 100; the control end of the controller is electrically connected with the control end of the relay KM7 and mainly controls the voltage on-off of an alternating current three-phase 380V cable of the material suction control unit 60; the control end of the controller is electrically connected with the control end of the relay KM8, and mainly controls the voltage on/off of the alternating-current three-phase 380V cable of the feeding control unit 30.
As shown in fig. 4, the detection control unit 80 includes a detector BKR; the power supply end of the detector BKR is electrically connected with the low-voltage end of the transformer T2, and the action signal end thereof is electrically connected with the control end of the main control unit 20; the upper voltage control unit 40 includes a relay KM2 and a brake resistor R2; the input end of the relay KM2 is electrically connected to the output end of the circuit breaker, the output ends thereof are respectively electrically connected to the power supply end of the upper voltage motor in the upper voltage moving mechanism 41, and the control end thereof is electrically connected to the control end of the controller; the brake resistor R2 is electrically connected to the control end of the controller, and is used to control the operation speed of the upper motor in the upper moving mechanism 41. And a detector BKR in the detecting mechanism 81 is fixed at the lower end of the upward moving mechanism 41, for detecting the pressure state of the upward moving mechanism 41 and outputting the detection data W1 to the main control unit 20; then the main control unit 20 sends an action signal to the downward pressure control unit 50 according to the detection data W1 of the detector BKR in the detection mechanism 81, so as to control the downward pressure moving mechanism 51 to adjust the uniform powder extrusion pressure; through detector BKR and the main control unit 20 among detection mechanism 81, the pressure data of at every turn shaping is compared with the pressure tolerance scope of settlement, when the trend's change appears as the shaping pressure, carries out the counter regulation voluntarily, makes the pressure in the course of the work fluctuate from top to bottom at the central value all the time, reaches automatic control's purpose, need not manual intervention, and degree of automation is high, and the uniformity of product is good to improve ferrite core's production quality.
As shown in fig. 5, the depression control unit 50 includes a relay KM3 and a brake resistor R3; the input end of the relay KM3 is electrically connected with the ac 380V output end of the circuit breaker, the output end of the relay KM3 is electrically connected with the power supply end of the down-pressing motor in the down-pressing moving mechanism 51, and the control end of the relay KM3 is electrically connected with the control end of the controller, and is used for controlling the on-off of the voltage of the ac 380V power supply end of the down-pressing moving mechanism 51; the brake resistor R3 is electrically connected to the control end of the controller, and is used to control the operation speed of the push-down motor in the push-down moving mechanism 51.
As shown in fig. 6, the blade control unit 70 includes a relay KM4 and a braking resistor R4; the input end of the relay KM4 is electrically connected with the alternating current 380V output end of the circuit breaker, the output end of the relay KM4 is electrically connected with the power supply end of the blade motor in the blade cutting mechanism 61, and the control end of the relay KM4 is electrically connected with the control end of the controller and is used for controlling the voltage switching of the alternating current 380V power supply end of the blade cutting mechanism 61; the brake resistor R4 is electrically connected to the control end of the controller, and is used to control the operation speed of the blade motor in the blade cutting mechanism 61.
As shown in fig. 7, the lateral control unit 90 includes a relay KM5 and a braking resistor R5; the input end of the relay KM5 is electrically connected with the ac 380V output end of the circuit breaker, the output end of the relay KM5 is electrically connected with the power supply end of the transverse motor in the transverse moving mechanism 91, and the control end of the relay KM5 is electrically connected with the control end of the controller, and is used for controlling the voltage switching of the ac 380V power supply end of the transverse moving mechanism 91; the brake resistor R5 is electrically connected to the control end of the controller, and is used to control the operation speed of the traverse motor in the traverse mechanism 91.
As shown in fig. 8, the vertical control unit 100 includes a relay KM6 and a braking resistor R6; the input end of the relay KM6 is electrically connected with the ac 380V output end of the circuit breaker, the output end of the relay KM6 is electrically connected with the power supply end of the vertical motor in the vertical moving mechanism 110, and the control end of the relay KM6 is electrically connected with the control end of the controller, and is used for controlling the voltage switching of the ac 380V power supply end of the vertical moving mechanism 110; the brake resistor R6 is electrically connected to the control end of the controller, and is used to control the operation speed of the vertical motor in the vertical moving mechanism 110.
As shown in fig. 9, the suction control unit 60 includes a relay KM7 and a braking resistor R7; the input end of the relay KM7 is electrically connected with the alternating current 380V output end of the circuit breaker, the output end of the relay KM7 is electrically connected with the power supply end of the material suction motor in the material suction rotating mechanism 71, and the control end of the relay KM7 is electrically connected with the control end of the controller and is used for controlling the voltage on/off of the alternating current 380V power supply end of the material suction rotating mechanism 71; the brake resistor R7 is electrically connected to the control end of the controller, and is used for controlling the operating speed of the suction motor in the suction rotating mechanism 71.
As shown in fig. 10, the feed control unit 30 includes a relay KM8 and a braking resistor R8; the input end of the relay KM8 is electrically connected with the ac 380V output end of the circuit breaker, the output end of the relay KM8 is electrically connected with the power supply end of the feeding motor in the feeding moving mechanism 31, and the control end of the relay KM8 is electrically connected with the control end of the controller, and is used for controlling the voltage switching of the ac 380V power supply end of the feeding moving mechanism 31; the brake resistor R8 is electrically connected to the control end of the controller, and is used for controlling the operation speed of the feeding motor in the feeding moving mechanism 31.
As shown in fig. 11, a control method of an inductance one-piece molding machine; the control method of the inductance integrated forming machine comprises the following steps of: s1: the main control unit 20 sends an action signal to the feeding control unit 30, and the feeding control unit 30 drives the feeding moving mechanism 31 to fill the die cavity with powder; s2: the main control unit 20 sends an action signal to the upward pressure control unit 40, and the upward pressure control unit 40 drives the upward pressure moving mechanism 41 to extrude and form powder in the die cavity; s3: the detection control unit 80 detects the pressure state of the upward moving mechanism 41 and outputs detection data W1 to the main control unit 20; s4: the main control unit 20 sends an action signal to the downward pressure control unit 50 according to the detection data W1 of the detection control unit 80, and the downward pressure control unit 50 drives the downward pressing moving mechanism 51 to adjust the uniform powder extrusion pressure and complete the material stripping treatment process; s5: the main control unit 20 sends a material sucking action signal to the material sucking control unit 60, and the material sucking control unit 60 drives the material sucking rotating mechanism 71 to suck the material; s6: the main control unit 20 sends a cutting action signal to the suction control unit 60; the material suction control unit 60 drives the material suction rotating mechanism 71 to cut the material; s7: the main control unit 20 sends a release action signal to the material suction control unit 60, and the material suction control unit 60 releases the material to the collecting pipe.
Accordingly, the step S5 further includes: step S51: the main control unit 20 sends an action signal to the transverse control unit 90, and the transverse control unit 90 drives the transverse moving mechanism 91 to transversely move to the position where the mold cavity is transversely located; step S52: the main control unit 20 sends an action signal to the vertical control unit 100, and the vertical control unit 100 drives the vertical moving mechanism 110 to vertically move to the position where the mold cavity is located vertically.
The step S6 further includes: step S61: the main control unit 20 sends an action signal to the transverse control unit 90, and the transverse control unit 90 drives the transverse moving mechanism 91 to move transversely to the transverse location of the blade control unit 70; step S62: the main control unit 20 sends an action signal to the vertical control unit 100, and the vertical control unit 100 drives the vertical moving mechanism 110 to vertically move to a vertical location of the blade control unit 70; step S63: the main control unit 20 sends an action signal to the blade control unit 70, and the blade control unit 70 drives the blade cutting mechanism 61 to cut the material.
In step S4, the main control unit 20 sends an action signal to the press control unit 50 to adjust the powder pressing force in time according to the detected data W1 of the detection control unit 80 and compared with the standard data W2, only when the detected data W1 is not within the allowable error range of the standard data W2.
The control method of the inductance and magnetic core integrated forming machine is a control flow of the control system, wherein the power supply control unit 10 is electrically connected with the main control unit 20 and is used for providing working voltage for the control system of the inductance and magnetic core integrated forming machine; the control end of the feeding control unit 30 is electrically connected with the main control unit 20 and is used for driving the feeding moving mechanism 31; the control end of the upper pressure control unit 40 is electrically connected to the main control unit 20, and is configured to drive the upper pressure moving mechanism 41; the control end of the press control unit 50 is electrically connected to the main control unit 20, and is configured to drive the press moving mechanism 51; the control end of the suction control unit 60 is electrically connected with the main control unit 20 and is used for driving the suction rotating mechanism 71; the control end of the blade control unit 70 is electrically connected to the main control unit 20, and is used for driving the blade cutting mechanism 61; the control end of the detection control unit 80 is electrically connected to the main control unit 20, and is configured to detect a pressure state of the pressing moving mechanism 41; the control end of the vertical control unit 100 is electrically connected to the main control unit 20, and is configured to drive the vertical moving mechanism 110; the control end of the transverse control unit 90 is electrically connected to the main control unit 20, and is configured to drive the transverse moving mechanism 91; the main control unit 20 sends an action signal to the feeding control unit 30, and the feeding control unit 30 drives the feeding moving mechanism 31 to fill the die cavity with powder; the main control unit 20 sends an action signal to the upward pressure control unit 40, and the upward pressure control unit 40 drives the upward pressure moving mechanism 41 to extrude and form powder in the die cavity; the detection control unit 80 detects the pressure state of the upward moving mechanism 41 and outputs detection data W1 to the main control unit 20; the main control unit 20 sends an action signal to the downward pressure control unit 50 according to the detection data W1 of the detection control unit 80, and the downward pressure control unit 50 drives the downward pressing moving mechanism 51 to adjust the uniform powder extrusion pressure and complete the material stripping treatment process; the main control unit 20 sends an action signal to the transverse control unit 90, and the transverse control unit 90 drives the transverse moving mechanism 91 to move to the position of the mold cavity; the main control unit 20 sends an action signal to the vertical control unit 100, and the vertical control unit 100 drives the vertical moving mechanism 110 to move to the position of the mold cavity; the main control unit 20 sends a material sucking action signal to the material sucking control unit 60, and the material sucking control unit 60 drives the material sucking rotating mechanism 71 to suck the material; the main control unit 20 sends a cutting action signal to the material suction control unit 60, and the material suction control unit 60 drives the material suction rotating mechanism 71 to cut the material; the main control unit 20 sends a release action signal to the material suction control unit 60, and the material suction control unit 60 releases the material into the collection pipe; the above process is repeated N times.
Under the application of the control system and the control method of the inductance integrated molding machine, the feeding efficiency of the inductance integrated molding machine is improved; then, extruding the magnetic core into a magnetic core semi-finished product under the interaction of the upper pressing moving mechanism 41 and the lower pressing moving mechanism 51; then, grabbing the magnetic core semi-finished product away from the cavity of the mother template 103 by using the material sucking and rotating mechanism 71; then, the transverse moving mechanism 91 and the vertical moving mechanism 110 are used for controlling the material sucking and rotating mechanism 71 to automatically convey the ferrite core semi-finished product from the ferrite core forming area to the ferrite core cutting area; then, under the action of the blade cutting mechanism 61, the cutting treatment of the ferrite core semi-finished product is completed, so that the function of automatically conveying and cutting the ferrite core semi-finished product into the ferrite core finished product is completed; the magnetic core forming-cutting integrated manufacturing is realized, and the defect that the cutting processing is carried out after the whole batch of magnetic cores are formed in the prior art is overcome, so that the processing period of the product is shortened, and the processing efficiency is improved; because the molding and cutting of the magnetic core are completed on one device, the occupied area is reduced, and the production cost is reduced.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments can be referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The utility model provides an inductance core integrated into one piece machine control system which characterized in that:
the control system of the inductance magnetic core integrated forming machine comprises a power supply control unit, a main control unit, a feeding control unit, an upper pressure control unit, a lower pressure control unit, a material suction control unit, a blade control unit and a detection control unit; wherein,
the power supply control unit is electrically connected with the main control unit and is used for providing working voltage for the control system of the inductance magnetic core integrated forming machine;
the control end of the feeding control unit is electrically connected with the main control unit and is used for driving the feeding moving mechanism;
the control end of the upper pressure control unit is electrically connected with the main control unit and is used for driving the upper pressure moving mechanism;
the control end of the press-down control unit is electrically connected with the main control unit and is used for driving the press-down moving mechanism;
the control end of the material suction control unit is electrically connected with the main control unit and is used for driving the material suction rotating mechanism;
the control end of the blade control unit is electrically connected with the main control unit and is used for driving the blade cutting mechanism;
the control end of the detection control unit is electrically connected with the main control unit and is used for detecting the pressure state of the upward pressing moving mechanism;
the main control unit sends an action signal to the feeding control unit, and the feeding control unit drives the feeding moving mechanism to fill powder into the die cavity; the main control unit sends an action signal to the upward pressure control unit, and the upward pressure control unit drives the upward pressure moving mechanism to extrude and form powder in the die cavity; the detection control unit detects the pressure state of the upward pressing moving mechanism and outputs detection data W1 to the main control unit; the main control unit sends an action signal to the downward pressure control unit according to the detection data W1 of the detection control unit, and the downward pressure control unit drives the downward pressure moving mechanism to adjust the uniform powder extrusion pressure and complete the material stripping treatment process; the main control unit sends a material sucking action signal to the material sucking control unit, and the material sucking control unit drives the material sucking rotating mechanism to suck materials; the main control unit sends a cutting action signal to the material suction control unit, and the material suction control unit drives the material suction rotating mechanism to cut the material; the main control unit sends a release action signal to the material suction control unit, and the material suction control unit releases materials into the collecting pipe; the above process is repeated N times.
2. The control system of the induction core integrated molding machine according to claim 1, wherein: the control system of the inductance magnetic core integrated forming machine further comprises a transverse control unit and a vertical moving unit; the control end of the transverse control unit is electrically connected with the main control unit and used for driving the transverse moving mechanism; and the control end of the vertical control unit is electrically connected with the main control unit and used for driving the vertical moving mechanism.
3. The control system of the induction core integrated molding machine according to claim 1, wherein: the power supply control unit comprises a transformer T1 and a circuit breaker; the high-voltage end of the transformer T1 is electrically connected with an alternating current input end, and the low-voltage end of the transformer T1 is connected with a circuit breaker in series and then is electrically connected with the power supply ends of the main control unit, the feeding control unit, the upper voltage control unit, the lower voltage control unit, the suction control unit and the blade control unit respectively.
4. The control system of claim 3, wherein the control system comprises: the main control unit comprises a transformer T2 and a controller; the high-voltage end of the transformer T2 is electrically connected with the output end of the breaker, and the low-voltage end of the transformer T2 is electrically connected with the power supply end of the controller; the control end of the controller T2 is electrically connected with the control ends of the feeding control unit, the upper pressure control unit, the lower pressure control unit, the suction control unit and the blade control unit respectively.
5. The control system of the induction core integrated molding machine according to claim 4, wherein: the detection control unit comprises a detector BKR; the power supply end of the detector BKR is electrically connected with the low-voltage end of the transformer T2, and the action signal end of the detector BKR is electrically connected with the control end of the main control unit.
6. The control system of an induction core molding machine according to any one of claims 3 to 5, wherein: the feeding control unit comprises a relay KM8 and a braking resistor R8; the input end of the relay KM8 is electrically connected with the output end of the circuit breaker, the output ends of the relay KM8 are respectively electrically connected with the power supply end of a feeding motor in the feeding mobile unit, and the control end of the relay KM8 is electrically connected with the control end of the controller; the brake resistor R8 is electrically connected with the control end of the controller.
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| CN201720904834.4U CN206976160U (en) | 2017-07-24 | 2017-07-24 | A kind of inductance core integrally forming machine control system |
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| CN201720904834.4U CN206976160U (en) | 2017-07-24 | 2017-07-24 | A kind of inductance core integrally forming machine control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109308971A (en) * | 2018-08-20 | 2019-02-05 | 海宁华悦电子有限公司 | A kind of magnetic core processing unit (plant) |
| CN109448981A (en) * | 2018-11-13 | 2019-03-08 | 中磁电科有限公司 | A kind of magnet ring processing method |
-
2017
- 2017-07-24 CN CN201720904834.4U patent/CN206976160U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109308971A (en) * | 2018-08-20 | 2019-02-05 | 海宁华悦电子有限公司 | A kind of magnetic core processing unit (plant) |
| CN109308971B (en) * | 2018-08-20 | 2020-08-25 | 海宁华悦电子有限公司 | Magnetic core processingequipment |
| CN109448981A (en) * | 2018-11-13 | 2019-03-08 | 中磁电科有限公司 | A kind of magnet ring processing method |
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