CN206940707U - A kind of low-temperature sludge drying treatment system - Google Patents

A kind of low-temperature sludge drying treatment system Download PDF

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Publication number
CN206940707U
CN206940707U CN201720493200.4U CN201720493200U CN206940707U CN 206940707 U CN206940707 U CN 206940707U CN 201720493200 U CN201720493200 U CN 201720493200U CN 206940707 U CN206940707 U CN 206940707U
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sludge
air
sludge drying
condenser
low
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李国文
张学辉
温健方
杜菲
陈丽华
韦媛媛
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Kmd Beijing Energy And Environment Technology Co ltd
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Beijing Biotechina Environment Corpltd
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  • Treatment Of Sludge (AREA)

Abstract

The utility model belongs to environmental technology field, and in particular to a kind of low-temperature sludge drying treatment system, including heat pump, air circulating system, sludge drying chamber, spray system, filter and surface cooler;The heat pump includes evaporator, condenser, compressor and expansion valve, and the evaporator connects the condenser by the compressor and expansion valve;The condenser connects the sludge drying chamber by the air circulating system;The sludge drying chamber connects the spray system;The spray system connects the filter;The filter connects the surface cooler;The surface cooler connects the condenser.The utility model floor space is small, integration of equipments degree is high, energy consumption is low and processing procedure in do not produce secondary pollution.

Description

A kind of low-temperature sludge drying treatment system
Technical field
The utility model belongs to environmental technology field, and in particular to a kind of low-temperature sludge drying treatment system.
Background technology
Sludge is the end product of sewage disposal process, is important pollution sources, will be to big gas and water if not being acted upon Body, soil produce serious pollution, but also can accelerate the propagation of some human diseases.As China's economy is further to depth Development, the amount of sludge and municipal sludge caused by Industrial Waste Water Treatments can be increasing, therewith sludge environmental pollution Threat is also more and more big, and requirement and standard of the country to Treatment of Sludge can be more and more high.In numerous sludge disposal technologies, do Change, burning process is an important technology, its basic process be sludge is concentrated, desiccation, finally burn, and to burning Heat energy is reclaimed caused by burning.Drying process is the committed step of the technique, and subject matter existing for the process is energy at present Consumption is big, and operating cost is high, and caused dust and waste gas easily cause secondary environmental pollution during drying process and subsequent transportation The problems such as, it has been difficult in adapt to new situations, it is impossible to meet increasingly increased sludge quantity and increasingly stricter environmental requirement, have Treat further to improve.
Utility model content
The purpose of this utility model is overcome the deficiencies in the prior art, for industrial sludge and municipal sludge, there is provided one Kind floor space is small, equipment degree is high, energy consumption is low and does not produce the low-temperature sludge drying treatment system and technique of secondary pollution.
Embodiment of the present utility model provides a kind of low-temperature sludge drying treatment system, including the circulation of heat pump, wind System, sludge drying chamber, spray system, filter and surface cooler;Heat pump includes evaporator, condenser, compressor and swollen Swollen valve, evaporator connect condenser by compressor and expansion valve, and evaporator is used to absorb the heat in sewage treatment plant's reclaimed water, And by compressor lifted heat after, condensed device to air heat produce hot dry air;Condenser is connected by air circulating system Sludge drying chamber is connect, sludge drying is carried out for hot dry air to be delivered into sludge drying chamber by air circulating system, after desiccation Produce clammy air;Sludge drying chamber connects spray system, and spray system is used for by sewage treatment plant's reclaimed water to clammy air Carry out spraying deodorization and dedusting;Spray system connects filter, and filter is used for the clammy air after spray deodorization and dedusting Carry out removing solid particle processing, and produce the clammy air of cleaning;Filter connects surface cooler, and surface cooler is used for cleaning Clammy air carries out the cooling processing that exchanges heat with sewage treatment plant's reclaimed water, separates out the moisture in the clammy air of cleaning;Surface cooler connects Condenser is connect, for the clammy air after cooling to be delivered into condenser.
Further, the system also includes sewage sludge feed system and sludge discharge system, and sewage sludge feed system is set including conveying It is standby, back-mixing equipment and former;Conveying equipment is screw conveyor, and back-mixing equipment is oar blade type sludge back-mixing equipment, into Type equipment is two pairs of rollers squash type sludge former;Sludge discharge system is screw conveyor.
Further, sludge transportation equipment and air channel are provided with sludge drying room;Sludge conveying is less than 3mm micropore for diameter Belt chain transfer, and at least arrange two layers.
Further, spray system includes water distribution system and filler, and water distribution system includes perforated pipe and is connected with perforated pipe Shower nozzle water-locator;Filler is the corrugated fillers of CPVC.
Further, filter element is folding type filter element, and can reduce resistance flows fast through air, and and can prevents solid Small particle passes through.
Further, surface cooler is copper pipe aluminum fin formula surface cooler.
Further, condenser is copper pipe aluminum fin formula condenser, and compressor is turbocompressor, and evaporator is shell and tube Evaporator;Condenser uses R22 and 134a refrigerants.
Further, air circulating system is circulating fan, and circulating fan is without spiral case centrifuge cycle blower fan.
The beneficial effects of the utility model are compared with prior art:The utility model floor space is small, integration of equipments Degree is high, energy consumption is low and processing procedure in do not produce secondary pollution.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the embodiment of low-temperature sludge drying treatment system one of the utility model;
Fig. 2 is that saturated moist air is aqueous under different temperatures in a kind of low-temperature sludge drying treatment system work of the utility model The curve map of amount.
Embodiment
The utility model is described in detail shown each embodiment below in conjunction with the accompanying drawings, but it should explanation, These embodiments are not limitation of the utility model, and those of ordinary skill in the art are according to these embodiment institute works Energy, method or equivalent transformation or replacement in structure, are belonged within the scope of protection of the utility model.
Join shown in Fig. 1, present embodiments provide a kind of low-temperature sludge drying treatment system, including the circulation of heat pump, wind System, sludge drying chamber 3, spray system 4, filter 5 and surface cooler 6;Heat pump includes evaporator 11, condenser 12, pressure Contracting machine 13 and expansion valve 14, evaporator 11 connect condenser 12 by compressor 13 and expansion valve 14, and evaporator 11 is used to absorb Heat in sewage treatment plant's reclaimed water, and after lifting heat by compressor 13, condensed device 12 heat that to produce heat dry to air Air;Condenser 12 connects sludge drying chamber 3 by air circulating system, for hot dry air to be delivered to by air circulating system Sludge drying chamber 3 carries out sludge drying, and clammy air is produced after desiccation;Sludge drying chamber 3 connects spray system 4, spray system 4 For carrying out spraying deodorization and dedusting to clammy air by sewage treatment plant's reclaimed water;Spray system 4 connects filter 5, filtering Device 5 is used to carry out the clammy air after spray deodorization and dedusting to remove solid particle processing, and produces the clammy air of cleaning; Filter 5 connects surface cooler 6, and surface cooler 6 is used to carry out the clammy air of cleaning and sewage treatment plant's reclaimed water at heat exchange cooling Reason, separate out the moisture in the clammy air of cleaning;Surface cooler 6 connects condenser 12, for the clammy air after cooling to be conveyed To condenser 12.
In the present embodiment, the system also includes sewage sludge feed system and sludge discharge system, and sewage sludge feed system includes Conveying equipment, back-mixing equipment and former;Conveying equipment is screw conveyor, and back-mixing equipment is that oar blade type sludge back-mixing is set Standby, former is two pairs of rollers squash type sludge former;Sludge discharge system is screw conveyor, i.e., by dried dirt Mud enters packaging unit by helical feed.The screw conveyor of sewage sludge feed system, make the entrance of wet mud stable and continuous In oar blade type sludge back-mixing equipment, oar blade type sludge back-mixing equipment, dewatered sludge and wet mud is set to be sufficiently mixed and be easy to be molded, two pairs of rollers Squash type sludge former, i.e., by being squeezed into a diameter of 3-5mm bar to sludge, while bar is cut into 6-15mm length Degree, is easy to dry.Back-mixing equipment, former, screw conveyor in the system select stainless steel 304 and above material Matter.Micropore belt chain selects nylon66 fiber.
In the present embodiment, sludge transportation equipment and air channel are provided with sludge drying room;Sludge conveying is less than 3mm for diameter Micropore belt chain transfer, and at least arrange two layers, on micropore ribbon conveyer, ensure sludge with circulation air in wind Fully contacted in road, until drying enters discharge system.Air channel carries out mass-and heat-transfer and provides place for sludge and air contact.
In the present embodiment, spray system 4 includes water distribution system and filler, and water distribution system includes perforated pipe and and perforated pipe The shower nozzle water-locator of connection;Filler is the corrugated fillers of CPVC.Water spray from top to bottom, contacts, more preferably with circulation air cross-flow Deodorization and dedusting.
In the present embodiment, the filter core of filter 5 is folding type filter element.
In the present embodiment, surface cooler 6 is copper pipe aluminum fin formula surface cooler, and surface cooler 6 has basin 61 and condensed water Outlet.
In the present embodiment, condenser 12 is copper pipe aluminum fin formula condenser, and compressor 13 is turbocompressor, evaporation Device 11 is shell and tube evaporator;Condenser 12 uses R22 and 134a refrigerants, i.e., carries out heat to sewage plant reclaimed water by evaporator Extraction, then acting lifting is carried out by compressor, transfer heat to the air for evaporating moisture finally by condenser.
In the present embodiment, air circulating system is circulating fan 21, and circulating fan is without spiral case centrifuge cycle blower fan.
Join shown in Fig. 2, the anhydration system that the present embodiment provides utilizes the water content of saturated moist air under condition of different temperatures Difference carry out sludge drying processing, by being heated and being cooled down to circulation air, make its under the promotion of saturated vapor pressure not Disconnected ground absorbs moisture and release moisture from sludge, and then realizes mud drying process.The heat of the system is mainly derived from dirt The waste heat of the substantial amounts of reclaimed water of water factory, mainly reclaimed water waste heat is extracted using heat pump techniques, do work and lifted through compressor, most Realize the heating of air eventually, the cooling of wherein air is also to carry out cooling down by means of reclaimed water, and then can greatly improve Efficiency.In addition, steaming of the system by air channel, blower fan, sludge drying chamber, spray system, filter, surface cooler and heat pump Send out device and form a closed-cycle system, do not carry out mass exchange with the external world, avoid producing secondary pollution etc..
The process of the utility model sludge drying processing includes:1st, wet mud enters sludge drying chamber by feed system, Through Transmission system and hot dry air perpendicular contact, the moisture evaporation of Sludge Surface gets into the air in contact process, makes the dry sky of heat Gas is changed into clammy air.When wet mud is changed into dewatered sludge by drying, and discharge system is entered by conveyer belt;2nd, go out sludge to do The clammy air for changing room enters spray system, and after spray deodorization and dedusting, solid particle is removed again into filter.Spray System enters reclaimed water of the water from sewage plant, and the water after deodorization and dedusting returns to sewage plant again, and ties net clammy air and enter Surface cooler.3rd, the net clammy air of knot is exchanged heat by surface cooler and sewage plant reclaimed water, and cold air causes air reclaimed water to the cold Part separates out, and the clammy air after being cooled enters the condenser of heat pump;4th, clammy air and heat pump condenser is carried out Heat exchange heating, it is changed into hot dry air again and carries out next circulation into sludge drying chamber;5 and the origin of heat of source pump It is the sewage plant reclaimed water of enormous amount, i.e., the heat in reclaimed water is absorbed by evaporator, by compressor work further suction The heat of receipts improves, eventually through process of the condenser to air heat cycles.Specific sludge at low temperature drying and other treatment technique bag Include following steps:
1) wet mud of the moisture content more than 80% first is sent in oar blade type sludge back-mixing machine by screw conveyor, Dewatered sludge with preprepared moisture content 30% in back-mixing machine fills (using the sludge of sludge drying machine outlet after production mud) Divide mixing, be allowed to become the wet mud that moisture content is 80%.
2) wet mud of moisture content 80% comes out from the bottom of back-mixing machine, is directly entered a mouthful two pairs of rollers under gravity and squeezes Pressure type sludge forming machine, the strip by extrusion forming into a diameter of 3-5mm, while the cutter for being molded drive end unit cuts into bar 6-15mm length.Plain cloth conveys in the first layer micropore belt chain of the entrance of sludge drying chamber in the presence of natural gravity On guipure.
3) wet mud moves towards the other end for one section from first layer micropore belt chain transmission net band, is going to other end terminal When, fall naturally on following second layer guipure, reversely transmission, walks naturally to fall in the storage bin of discharge system when being at the end (also can multilayer).In transmit process, wet mud and the hot dry air perpendicular contact that temperature is that 50 DEG C of relative humidity are 20%, connect The moisture evaporation of Sludge Surface gets into the air during touching, and hot dry air is changed into clammy air, while carries a part of heat Amount, by air channel, enters spray system in the presence of blast.Wet mud is changed into dry dirt of the moisture content less than 30% by drying Mud, and discharge system is entered by transmission net band, then be transported to by a conveying worm part in back-mixing machine, a part is directly defeated It is sent on outward transport vehicle.
4) the clammy air of sludge drying chamber is gone out, temperature is at 35 DEG C or so, and relative humidity is more than 95%.It is directly entered spray Leaching system, after spray deodorization and dedusting, solid particle is removed again into filter.The water source of wherein spray system is to fall The reclaimed water of sewage plant, temperature is between 15-25 DEG C.For more preferable deodorization and dedusting, spray system elects perforated pipe as and adds shower nozzle Water-locator and corrugated filler.I.e. humid air and the water sprayed are cross-flow contact on filler, and the water after deodorization is directly gone Dirt is dispatched from the factory processing, and humid air removes solid particle again into filter.Wherein in order to ensure the entrainment of solid particle, filter The filter core of device is using collapsible.
5) 30 DEG C of clammy air enters finned surface cooler after dedusting deodorization and the reclaimed water of 15-25 DEG C of sewage plant is entered Row heat exchange, clammy air make it that moisture content is separated out in air, and sewage treatment plant is guided to through water pipe to the cold.20 DEG C after being cooled full Enter the finned cooler of heat pump with clammy air.
6) the clammy air of 20 DEG C of saturation and the condenser of water source heat pump units are fully exchanged heat, and clammy air is become again The hot dry air for being 20% for 50 DEG C of relative humidity, it is sent to again in sludge drying room by blower fan and carries out next be circulated throughout Journey.And the origin of heat of source pump is the sewage plant reclaimed water of enormous amount, i.e., by the shell and tube evaporator of heat pump set system The heat in reclaimed water is absorbed, further the heat of absorption is improved by compressor work, eventually through finned cooler Process to air heat cycles.Wherein in order to improve temperature and efficiency and reduce noise, the refrigerant of heat pump selects R22 And 134a, compressor select turbocompressor.In order to increase blast, circulating fan is selected without volute casing centrifugal blower fan.
Low-temperature sludge drying treatment system of the present utility model is closed, without external exchanging gas, can effectively prevent gas The generation of taste;The application of heat pump techniques significantly reduces the energy consumption of sludge drying in low temperature drying and other treatment unit, only conventional dirt The 35%-50% of mud drying equipment energy consumption, is effectively saved cost;Sludge drying is thorough, and minimum moisture content is up to less than 10%; In addition, processing system of the present utility model, equipment degree is high, floor space is small, and whole service process is dustless, explosion-proof, no Produce secondary pollution etc..
Below by concrete application example, the utility model is described in further detail.
It is caused in sewage disposal process to certain sewage plant to contain with above-mentioned low-temperature sludge drying treatment system and technique The sludge that water rate is 80% is handled, treating capacity:15 ton days, the final mud moisture content that produces is 20%.Wherein sludge at low temperature desiccation Owner's body is a drying box, and with heat pump, the closed connection of blower fan, monnolithic case size is 4000 × 12000 × 3500mm, interior The portion wide 1100mm of guipure with holes, long 24000mm, low temperature desiccation temperature 50 C, sludge at low temperature desiccation machine wind speed 1.0m/s, guipure Transmission speed 10m/h, installation general power are 110kw.Material point property is as shown in table 1.
The basic parameter of each material point of the sludge treating system of table 1
After one month, testing result shows the system continuous and steady operation, and the sludge moisture content after low temperature desiccation can be stablized Ground is maintained at the level less than 20%.
The a series of tool described in detail only for feasibility embodiment of the present utility model of those listed above Body illustrates that they are simultaneously not used to limit the scope of protection of the utility model, all to be made without departing from the utility model skill spirit Equivalent implementations or change should be included within the scope of protection of the utility model.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and And in the case of without departing substantially from spirit or essential attributes of the present utility model, it can realize that this practicality is new in other specific forms Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained All changes in justice and scope are included in the utility model.

Claims (8)

  1. A kind of 1. low-temperature sludge drying treatment system, it is characterised in that including heat pump, air circulating system, sludge drying chamber, Spray system, filter and surface cooler;The heat pump includes evaporator, condenser, compressor and expansion valve, the evaporation Device connects the condenser by the compressor and expansion valve, and the evaporator is used to absorb the heat in sewage treatment plant's reclaimed water Amount, and by the compressor lifted heat after, through the condenser to air heat produce hot dry air;The condenser leads to Cross the air circulating system and connect the sludge drying chamber, for the hot dry air to be delivered to by the air circulating system The sludge drying chamber carries out sludge drying, and clammy air is produced after desiccation;The sludge drying chamber connects the spray system, The spray system is used to the clammy air is carried out by sewage treatment plant's reclaimed water to spray deodorization and dedusting;The spray system System connects the filter, and the filter is used to carry out the clammy air after spray deodorization and dedusting to remove solid Grain processing, and produce the clammy air of cleaning;The filter connects the surface cooler, and the surface cooler is used for the cleaning Clammy air and sewage treatment plant's reclaimed water carry out the cooling processing that exchanges heat, separate out the moisture in the clammy air of cleaning;The table Cooler connects the condenser, for the clammy air after cooling to be delivered into the condenser.
  2. 2. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that also including sewage sludge feed system System and sludge discharge system, the sewage sludge feed system include conveying equipment, back-mixing equipment and former;The conveying equipment For screw conveyor, the back-mixing equipment is oar blade type sludge back-mixing equipment, and the former is two pairs of rollers squash type sludge Former;The sludge discharge system is screw conveyor.
  3. 3. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that in the sludge drying room Provided with sludge transportation equipment and air channel;The sludge conveying is less than 3mm micropore belt chain transfer, and at least cloth for diameter Put two layers.
  4. 4. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the spray system includes Water distribution system and filler, the water distribution system include perforated pipe and the shower nozzle water-locator being connected with the perforated pipe;The filler For the corrugated fillers of CPVC.
  5. 5. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the filter element is Folding type filter element.
  6. 6. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the surface cooler is copper pipe Aluminum fin type surface cooler.
  7. 7. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the condenser is copper pipe Aluminum fin type condenser, the compressor are turbocompressor, and the evaporator is shell and tube evaporator;The condenser is adopted With R22 and 134a refrigerants.
  8. 8. a kind of low-temperature sludge drying treatment system according to claim 1, it is characterised in that the air circulating system is Circulating fan, the circulating fan are without spiral case centrifuge cycle blower fan.
CN201720493200.4U 2017-05-05 2017-05-05 A kind of low-temperature sludge drying treatment system Active CN206940707U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106957139A (en) * 2017-05-05 2017-07-18 北京纬纶华业环保科技股份有限公司 A kind of low-temperature sludge drying treatment system
CN109534649A (en) * 2019-01-07 2019-03-29 深圳市新涛环境科技有限公司 A kind of low temperature closed cycle sludge drying intelligent apparatus
CN116040914A (en) * 2023-03-03 2023-05-02 福建龙净环保股份有限公司 Sludge dryer, sludge drying system and sludge drying method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106957139A (en) * 2017-05-05 2017-07-18 北京纬纶华业环保科技股份有限公司 A kind of low-temperature sludge drying treatment system
CN109534649A (en) * 2019-01-07 2019-03-29 深圳市新涛环境科技有限公司 A kind of low temperature closed cycle sludge drying intelligent apparatus
CN109534649B (en) * 2019-01-07 2021-11-05 深圳市新涛环境科技有限公司 Low-temperature closed circulation sludge drying intelligent device
CN116040914A (en) * 2023-03-03 2023-05-02 福建龙净环保股份有限公司 Sludge dryer, sludge drying system and sludge drying method

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Effective date of registration: 20231230

Address after: Room 201, Building 139, South Xichangtu Road, Changping Railway Station, Machikou Town, Changping District, Beijing 102299

Patentee after: KMD (BEIJING) ENERGY AND ENVIRONMENT TECHNOLOGY Co.,Ltd.

Address before: 100083 room 1906, block A, Cai Zhi International Building, 18 Zhongguancun East Road, Haidian District, Beijing.

Patentee before: BEIJING BIOTECHINA ENVIRONMENT Corp.,Ltd.