CN206911468U - Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification - Google Patents
Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification Download PDFInfo
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- CN206911468U CN206911468U CN201720118243.4U CN201720118243U CN206911468U CN 206911468 U CN206911468 U CN 206911468U CN 201720118243 U CN201720118243 U CN 201720118243U CN 206911468 U CN206911468 U CN 206911468U
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- emulsification
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Abstract
It the utility model is related to online Self-suction high-efficient emulsification and match somebody with somebody abrasive lapping workstation system, including frame and the self-priming emulsification pump being arranged in frame, the emulsification pump rotates generation negative pressure by rotor and is automatically drawn into powder and liquid, and mixing and emulsifying, then the ball mill being arranged in the frame is delivered to by pipe fitting, the ball mill exports after being ground to mixed material.The utility model produces negative pressure using the rotor of emulsification pump special construction when high speed rotates, by powder and liquid equably suction pump intracoelomic cavity simultaneously, and disperseed in moment by high speed shear, make powder show no sign of being agglomerated into time of fast shape thing in liquid flowing to be just sufficiently uniformly distributed in liquid stream, therefore any powder not moistened completely is not present, also skinning will not be caused, so as to obtain moistening and finely dispersed material completely；And the material after emulsifying is fed directly to ball mill by pipe fitting and is ground, without intermediate link, its transportation range is short, and processing is flexible.
Description
Technical field
Grinding workstation system is the utility model is related to, abrasive lapping work is matched somebody with somebody in specifically a kind of online Self-suction high-efficient emulsification
Make station system.
Background technology
The emulsification to powder is typically emulsified using mulser at present, as needed to be ground material after emulsifying, then
Need to by material storing in stirred tank after be delivered to sand mill and be ground, during which need fed distance farther out, processing inconvenience.It is and right
For existing mulser, the relative motion linear speed that one of key factor of mulser emulsifying effectiveness is stator, rotor is influenceed
Degree, improves the linear velocity of rotor in real industrial practice by speed change and converter plant, but by rotor machining precision and
The bottleneck limitation of rolling, lubrication and seal member performance, the manufacturing cost for increasing substantially linear velocity are very high.Traditional
In chemical industry powder liquid Hybrid Production Process, light-weight dry is mixed into the liquid of requirement, manually pours into or vacuum is inhaled
Enter mode.Because powder proportion is smaller, floating, wall built-up, skinning armful can be formed in kettle and liquid surface when pouring into stirred tank
Phenomena such as group, causing that emulsification degree is inadequate, and dispersion and emulsion is ineffective, upper, middle and lower dispersion mixing is uneven, mixing time is longer,
Have the shortcomings that suspension, dead angle and energy consumption are excessive.
Utility model content
For above-mentioned technical problem, it is simple, rationally distributed, intelligent that the purpose of this utility model is to provide a kind of design
Degree is high and abrasive lapping workstation system is matched somebody with somebody in the emulsification of the online Self-suction high-efficient of working stability.
Technical scheme is used by the utility model solves above-mentioned technical problem：Online Self-suction high-efficient emulsification dispensing is ground
Workstation system, including frame and the self-priming emulsification pump being arranged in frame are ground, the emulsification pump produces negative by rotor rotation
Pressure is automatically drawn into powder and liquid, and mixing and emulsifying, and the ball mill being arranged in the frame is then delivered to by pipe fitting, should
Ball mill exports after being ground to mixed material.
Preferably, the bottom of the frame is provided with the roller that can drive the machine frame movement.
Preferably, the emulsification pump includes the pump housing, the base being arranged in frame and is arranged on drive shaft on base
The motor of rotation, the main shaft stretch into pump housing inner chamber, powder import, liquid-inlet and discharging opening are provided with the pump housing, in main shaft
Inserting end be provided with rotor with the main axis, the rotor rotated in pump housing inner chamber caused by negative pressure powder and liquid are distinguished
The rotor both sides are sucked from the powder import and liquid-inlet, then mixing and emulsifying, then from institute under rotor centrifugal force effect
State discharging opening and flow to the pipe fitting.
Preferably, being provided with the end cap of canned pump intracoelomic cavity in the rotor side, the powder is provided with the end cap
Body import；The rotor includes the rotating disk being arranged on main shaft, is radially opened on the rotating disk one side adjacent with the end cap
Provided with several grooves, feed cavity is formed between the rotating disk and the end cap, the powder import communicates with the feed cavity, powder from
After the powder import suction feed cavity, flowed to along the groove on the outside of rotating disk.
Preferably, the rotating disk another side is circumferentially-spaced to be distributed with several teeth, the another side and the pump housing shape
Into admission chamber, the liquid-inlet connects with the admission chamber, and liquid is another along rotating disk after the liquid-inlet sucks the admission chamber
The teeth groove of one side is flowed on the outside of rotating disk, and is mixed with flowing to the powder on the outside of the rotating disk.
Preferably, the end cap, which is axially fixed, is provided with emulsification set, emulsification set gap is set in outside the rotating disk
Side, it is described emulsification put radially offers several through holes, the emulsification set the pump housing between forms discharging chamber, the discharging chamber with
The discharging opening connection；The gap that powder and liquid enter after flowing on the outside of rotating disk between emulsification set and rotating disk, in the gap
Powder and liquid carry out mixing and emulsifying by the relative motion between rotating disk and emulsification set, then under the influence of centrifugal force from institute
State several through holes and enter discharging chamber, then pipe fitting is flowed to from the discharging opening.
Preferably, the rotor also includes the material stirring disc that is fixedly connected with another side described in rotating disk, in the material stirring disc
Between offer for flowing to the liquid pass hole that the liquid of the teeth groove passes through, the material stirring disc perisporium, which is provided with, several stretches into the discharging
The material toggling tooth of intracavitary.
Preferably, the liquid pass hole hole wall is circumferentially distributed several double wedges.
Preferably, the powder import is connected with hopper, screen cloth is provided with hopper.
Preferably, the ball mill is by the motor drive operational.
As can be known from the above technical solutions, the utility model is produced using the rotor of emulsification pump special construction when high speed rotates
Negative pressure, by powder and liquid while equably suction pump intracoelomic cavity, and disperseing in moment by high speed shear, make powder in liquid
The time for showing no sign of being agglomerated into fast shape thing in flowing is just sufficiently uniformly distributed in liquid stream, therefore in the absence of any not complete
The powder moistened entirely, skinning will not be also caused, so as to obtain moistening and finely dispersed material completely；And the thing after emulsifying
Material is fed directly to ball mill by pipe fitting and is ground, and without intermediate link, its transportation range is short, and processing is flexible.
Brief description of the drawings
Fig. 1 is a kind of dimensional structure diagram of preferred embodiment of the utility model.
Fig. 2 is overlooking the structure diagram of the present utility model.
Fig. 3 is the cross section structure diagram of emulsification pump in the utility model.
Fig. 4 is the dimensional structure diagram that pump rotor is emulsified in the utility model.
Fig. 5 is the dimensional structure diagram of Fig. 4 sides.
Fig. 6 is the dimensional structure diagram of emulsification pump end cap in the utility model.
Embodiment
The utility model is discussed in detail with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6：
Abrasive lapping workstation system match somebody with somebody in online Self-suction high-efficient emulsification, including frame 10 be arranged on it is self-priming in frame
Emulsification pump 101, the emulsification pump rotate generation negative pressure by rotor and are automatically drawn into powder and liquid, and mixing and emulsifying, then pass through
Pipe fitting 102 is delivered to the ball mill 103 being arranged in the frame, and the ball mill exports after being ground to mixed material.This practicality
It is new that traditional pigment hybrid technique and dissolving, homogeneous, emulsification, grinding technics are integrated in a set of work station, all processing
All be moment while complete thoroughly solve some insoluble process difficulties of legacy equipment, and design it is simple, rationally distributed,
Intelligence degree is high, working stability, and material fed distance is short, reduces production cost.Bottom of the frame of the present utility model is set
The roller 106 of the machine frame movement can be driven by having, so that whole work station moves at any time, work is flexible, strong adaptability.
Emulsification pump of the present utility model includes the pump housing 11, the base 1 being arranged in frame and is arranged on base to drive master
The motor 3 that axle 2 rotates, the main shaft stretch into pump housing inner chamber, powder import 12, liquid-inlet 13 and discharging opening are provided with the pump housing
14, be provided with the rotor 5 with the main axis in the inserting end of main shaft, the rotor rotated in pump housing inner chamber caused by negative pressure by powder
The rotor both sides, then mixing and emulsifying, then in rotor centrifugal force are sucked with liquid from the powder import and liquid-inlet respectively
Flowed out under effect from the discharging opening.Rotor can form negative pressure by high speed rotation in pump housing inner chamber, be automatically drawn into so as to reach
The purpose of powder and liquid.Rotor of the present utility model can be disperseed to material within the most short time, be sheared, at emulsification
Reason so that diameter of particle distribution significantly narrows, so as to obtain fine product steady in a long-term, and in being applied to, it is large quantities of
Measure on-line continuous production.
The utility model is provided with the end cap 7 of canned pump intracoelomic cavity in the rotor side, is provided with the end cap described
Powder import, to facilitate into powder；The rotor 5 includes the rotating disk 51 being arranged on main shaft, adjacent with the end cap in the rotating disk
One side on radially offer several grooves 52, between the rotating disk and the end cap formed feed cavity 8, the powder import with
The feed cavity is communicated, and powder is flowed on the outside of rotating disk after the powder import sucks feed cavity along the groove.In implementation process
In, the groove depth of each groove is gradually deepened from center of turntable to periphery, it is ensured that and powder flows out along groove, convenient discharging,
And it can prevent powder from resting on for a long time in feed cavity.The blade 53 formed between two adjacent grooves is in the arc of circumferential skewing
Shape, rotating disk is set to be advantageous to produce higher negative pressure during turntable rotation similar to helical form.Blade surface axial direction indent, a side
Face make it that feed cavity volume is bigger, has and utilizes charging；On the other hand in turntable rotation, female parts can produce vortex, so as to
Produce negative pressure.
Rotating disk another side of the present utility model is circumferentially-spaced to be distributed with several teeth 54, the another side and the pump housing shape
Into admission chamber 9, the liquid-inlet connects with the admission chamber, and liquid is after the liquid-inlet sucks the admission chamber, along rotating disk
The teeth groove 55 of another side is flowed on the outside of rotating disk, and is mixed with flowing to the powder on the outside of the rotating disk；The end cap is axially fixed
Emulsification set 6 is provided with, emulsification set gap is set on the outside of the rotating disk, and the emulsification, which is put, radially offers several through holes
61, discharging chamber 62 is formed between emulsification set and the pump housing, the discharging chamber connects with the discharging opening；Powder flows to liquid
The gap entered after on the outside of rotating disk between emulsification set and rotating disk, powder and liquid pass through between rotating disk and emulsification set in the gap
Relative motion disperseed, mixed, emulsified, then under the influence of centrifugal force, compound is from several through holes after emulsification
Flowed out into discharging chamber, then from the discharging opening.
Rotor of the present utility model also includes the material stirring disc 56 that is fixedly connected with another side described in rotating disk, in the material stirring disc
Between offer for flowing to the liquid pass hole 57 that the liquid of the teeth groove passes through, the material stirring disc perisporium be provided with it is several stretch into it is described go out
Expect the material toggling tooth 58 of intracavitary, the compound after emulsification can be disperseed, prevent its reunion, influence to discharge by the material toggling tooth of rotation.It is described
Liquid pass hole hole wall is circumferentially distributed several double wedges 59, and several double wedges can be stirred to liquid, is advantageous to liquid to rotating disk outside
Flowing.Liquid and powder are disperseed any poly- block thing that may be present, obtained by high shear rotor emulsifying systems of the present utility model
To complete moistening and finely dispersed material, the production time is greatly shortened, reduces production cost.
In implementation process, powder import 12 is connected with hopper 104, and screen cloth 105 is provided with hopper, prevents the powder of agglomerate
Body enters emulsification pump, influences the operating efficiency of emulsification pump；The ball mill is by the motor drive operational so that ball mill and breast
Change pump to drive using a motor, save energy consumption.Workstation system of the present utility model is that latest generation solid and liquid are quick
Efficiently mixing, grinding system, it has the liquid ring vacuum dynamical system of powerful, ensures system efficient work, securely and reliably；
But also a set of rotor emulsifying systems are cleverly devised, two systems coordinated, collective effect, heterogeneous material is existed
Quick, thoroughly homogeneous and mixing is obtained in the space of very little, so as to obtain fine and closely woven uniform and stable product.
From the foregoing, it will be observed that the utility model merges multiple production stages inside an equipment, realized in set of system
The function such as change powder, emulsification, homogeneous, scattered, conveying, simple and practical operating method, powerful continuous disposal ability is to user
Brand-new experience is brought, and reduces production procedure, improves production technology, and realizes no dust production, reduces dry powder
Loss, improves working environment.Meanwhile modularized production of the present utility model, directly it can connect with storage tank, dry powder jumbo bag
Connect, it is not necessary to extra expensive vacuum dry powder conveying equipment, greatly save cost.Because all functions are in pipeline
Complete, greatly reduce powder class caused foam in course of dissolution.
Above-mentioned embodiment is only for illustration of the utility model, and is not the relevant skill to limitation of the present utility model
The those of ordinary skill in art field, can be so that various changes can be made in the case where not departing from the spirit and scope of the utility model
And modification, therefore all equivalent technical schemes should also belong to category of the present utility model.
Claims (10)
1. abrasive lapping workstation system match somebody with somebody in the emulsification of online Self-suction high-efficient, including frame and the self-priming emulsification that is arranged in frame
Pump, it is characterised in that：The emulsification pump rotates generation negative pressure by rotor and is automatically drawn into powder and liquid, and mixing and emulsifying, then
The ball mill being arranged in the frame is delivered to by pipe fitting, the ball mill exports after being ground to mixed material.
2. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 1, it is characterised in that：The machine
Frame bottom is provided with the roller that can drive the machine frame movement.
3. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 1, it is characterised in that：The breast
Changing pump includes the pump housing, the base being arranged in frame and is arranged on the motor that drive shaft rotates on base, and the main shaft stretches into
Pump housing inner chamber, powder import, liquid-inlet and discharging opening are provided with the pump housing, be provided with the inserting end of main shaft with the main axis
Rotor, the rotor pump housing inner chamber rotate caused by negative pressure by powder and liquid respectively from the powder import and liquid-inlet
The rotor both sides are sucked, then mixing and emulsifying, then the pipe fitting is flowed to from the discharging opening under rotor centrifugal force effect.
4. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 3, it is characterised in that：Described
Rotor side is provided with the end cap of canned pump intracoelomic cavity, and the powder import is provided with the end cap；The rotor includes installation
Rotating disk on main shaft, several grooves are radially offered on the rotating disk one side adjacent with the end cap, the rotating disk and institute
State and form feed cavity between end cap, the powder import communicates with the feed cavity, and powder sucks feed cavity from the powder import
Afterwards, flowed to along the groove on the outside of rotating disk.
5. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 4, it is characterised in that：Described turn
Disk another side is circumferentially-spaced to be distributed with several teeth, and the another side and the pump housing form admission chamber, the liquid-inlet with
The admission chamber is connected, and liquid is flowed to outside rotating disk after the liquid-inlet sucks the admission chamber along the teeth groove of rotating disk another side
Side, and mixed with flowing to the powder on the outside of the rotating disk.
6. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 5, it is characterised in that：The end
Cover rim axial restraint is provided with emulsification set, and emulsification set gap is set on the outside of the rotating disk, and the emulsification, which is put, radially to be opened up
There are several through holes, form discharging chamber between emulsification set and the pump housing, the discharging chamber connects with the discharging opening；Powder and liquid
The gap entered after on the outside of direction of flow rotating disk between emulsification set and rotating disk, powder passes through rotating disk and emulsification with liquid in the gap
Relative motion between set carries out mixing and emulsifying, then enters discharging chamber from several through holes under the influence of centrifugal force, then
Pipe fitting is flowed to from the discharging opening.
7. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 6, it is characterised in that：Described turn
Son also includes the material stirring disc being fixedly connected with another side described in rotating disk, is offered among the material stirring disc for flowing to the teeth groove
The liquid pass hole that liquid passes through, the material stirring disc perisporium are provided with several material toggling tooths stretched into the discharging chamber.
8. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 7, it is characterised in that：The mistake
Fluid apertures hole wall is circumferentially distributed several double wedges.
9. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to any one in claim 3 to 8, it is special
Sign is：The powder import is connected with hopper, and screen cloth is provided with hopper.
10. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 3, it is characterised in that：It is described
Ball mill is by the motor drive operational.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720118243.4U CN206911468U (en) | 2017-02-10 | 2017-02-10 | Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720118243.4U CN206911468U (en) | 2017-02-10 | 2017-02-10 | Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification |
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| Publication Number | Publication Date |
|---|---|
| CN206911468U true CN206911468U (en) | 2018-01-23 |
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| CN201720118243.4U Active CN206911468U (en) | 2017-02-10 | 2017-02-10 | Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108371989A (en) * | 2018-01-29 | 2018-08-07 | 费军 | A kind of self-priming horizontal feed grinder-mixer |
-
2017
- 2017-02-10 CN CN201720118243.4U patent/CN206911468U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108371989A (en) * | 2018-01-29 | 2018-08-07 | 费军 | A kind of self-priming horizontal feed grinder-mixer |
| CN108371989B (en) * | 2018-01-29 | 2019-12-06 | 安徽荣国环保智能科技有限公司 | Self-suction horizontal feed crushing and stirring machine |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 511496 No. 1-2, Chuangyuan Road, Zhongping fork side, Zhongcun street, Panyu District, Guangzhou City, Guangdong Province Patentee after: Peller intelligent equipment industry (Guangzhou) Co.,Ltd. Address before: 510000 No. 1, Chuangyuan Road, Zhongcun street, Panyu District, Guangzhou City, Guangdong Province Patentee before: GUANGZHOU TANGWANG INFORMATION TECHNOLOGY CO.,LTD. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220620 Address after: 511496 No. 1, Chuangyuan Road, Zhongcun street, Panyu District, Guangzhou City, Guangdong Province Patentee after: PUHLER (GUANGDONG) SMART NANO TECHNOLOGY Co.,Ltd. Patentee after: Hunan paile Intelligent Equipment Group Co.,Ltd. Patentee after: Hunan Jinling Machine Tool Technology Group Co.,Ltd. Address before: 511496 No. 1-2, Chuangyuan Road, Zhongping fork side, Zhongcun street, Panyu District, Guangzhou City, Guangdong Province Patentee before: Peller intelligent equipment industry (Guangzhou) Co.,Ltd. |