CN206898184U - Aluminum foil coil joint-cutting net puller - Google Patents
Aluminum foil coil joint-cutting net puller Download PDFInfo
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- CN206898184U CN206898184U CN201720601191.6U CN201720601191U CN206898184U CN 206898184 U CN206898184 U CN 206898184U CN 201720601191 U CN201720601191 U CN 201720601191U CN 206898184 U CN206898184 U CN 206898184U
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Abstract
It the utility model is related to hazardous chemical storage, the block blast-proof materials automated production equipment of the interior filling of shipping container, particularly a kind of aluminum foil coil joint-cutting net puller.Aim to solve the problem that the problem of control of product quality product is unstable in the prior art.The utility model feeding device is installed on frame side, by the same power source drive, joint-cutting device, drawing device and material collecting device are also equipped with feeding device rear, frame, apparatus for shaping is respectively provided between feeding device and joint-cutting device, between joint-cutting device and drawing device, cutter is provided between drawing device and material collecting device.Beneficial effect is：Employ industrial automatic control; blowing, joint-cutting, stretching, rewinding reach identical speed; variable speed is realized between each mechanism; tensioning dynamics is by micro computer control, and unified into volume size, compactness is high; do not cave in, not broken cut after filling; it is big to fill compactness, serves Separated explosion-proof effect well, is provided safeguard for harmful influence storing and transporting security.
Description
Technical field
It the utility model is related to hazardous chemical storage, the block blast-proof materials automated production of the interior filling of shipping container is set
It is standby, particularly a kind of aluminum foil coil joint-cutting net puller.
Background technology
Aluminium foil is a kind of thermoprint material for directly rolling flakiness with metallic aluminium.In hazardous chemical storage, shipping container
Field, often aluminum foil coil is processed explosion-proof lamp is made.
In the published patent document of China, notification number CN201881115U, a kind of entitled block blast-proof materials life
The patented technology of equipment is produced, discloses a kind of patented technology that laminated aluminium foil net is wound in two rolls of aluminum foil net volumes.
Notification number is CN2928364Y, the patented technology of the production equipment of entitled net anti-explosion material, a kind of open cutting
The equipment to work well, by importing the setting of counter, more accurately hold cutting opportunity, every number of turns of final capstan material
Unanimously.
In block blast-proof materials processing and manufacturing field, prior art is mostly by being cut to aluminum foil coiled material on grooving machine
Be then transferred to after seam in stretching machine and carry out drawing in the net to make, then required for rolling into size net material, by this processing,
Reach the purpose of production block blast-proof materials, still, in the prior art, because joint-cutting draws in the net to be fabricated separately, rewinding is in rolls by people
Hand-guided, the problem of causing product quality product control unstable.
The content of the invention
The purpose of this utility model is exactly to solve the problems, such as that the control of product quality product is unstable in the prior art.
The reason for those skilled in the art, which study, to be found, weak point is specific at this stage is：1st, grooving machine feeding blowing
Pretty troublesome, and dispensing speed causes joint-cutting knife to be not sufficiently stable with the size variation of receiving volume, material is made, and to cut through damage more.2nd, cut
After seam machine completes joint-cutting, then stretching machine is manually transferred to, operator's workload is big, and efficiency is low, although in the prior art
The device is disclosed in the patent of the production equipment of entitled net anti-explosion material with drawing in the net expanding unit, but its motor pattern
With the motor pattern of joint-cutting device or separating, independently of one another, simply equivalent to two machines pendulum together.3rd, stretching-machine
Device receiving mechanism is skidded by balata belt to control rewinding, is caused explosion-proof lamp to roll compactness and is differed, also easily breaks net
Material.
Concrete scheme of the present utility model is：
A kind of aluminum foil coil joint-cutting net puller is designed, feeding device is installed on frame side, in the feeding device rear, machine
By the same power source drive, joint-cutting device, drawing device and material collecting device are also equipped with frame, in the feeding device with cutting
Apparatus for shaping is respectively provided between seam device, between the joint-cutting device and drawing device, is set between the drawing device and material collecting device
It is equipped with cutter；
The joint-cutting device includes knife rolling fixed mount, the both ends of knife rolling fixed mount be correspondingly arranged on a pair of fixed blocks and
Pair of sliding block, the fixed block is corresponding with the both ends that lower cutter rolls, and the sliding shoe is corresponding with the both ends that upper cutter rolls,
The sliding shoe is slidably mounted on the knife rolling fixed mount, and limit spring, institute are provided between the sliding shoe and the fixed block
Lower cutter rolling is stated to roll on provided with the cutting cutting roller to match with the upper cutter；
The drawing device includes input shaft, the input shaft and it is described draw in the net to be provided with flexible clutch between chain, drive
Draw in the net the mechanism that draws in the net at both ends, the mechanism that draws in the net is installed in opposite directions including two groups, spacing gradually wide transmission chain group, the driving-chain
Group include up and down correspond to installation contact surface formed extruding force two groups of driving-chains, wherein the sprocket wheel of the bottom driving chain with it is described
Flexible clutch is connected；
The material collecting device includes collecting shaft, and rewinding lever, the collecting shaft institute are further fixed on the outside of the material receiving roller
Main shaft be also associated with rewinding tension-adjusting gear；
The gearbox that the power source includes motor, is connected with motor output shaft, the output axis connection joint-cutting of the motor
For device to drive the lower cutter to roll, the gearbox connects stepless speed change mechanism, the output shaft warp of the stepless speed change mechanism
The input shaft of the input shaft for driving drawing device, material collecting device, the nothing are sequentially connected by tape handler and chain-drive mechanism
The output shaft of pole gear is also parallel with the input shaft that the connection of the second chain-drive mechanism drives cutter.
Sieving fixed mount is additionally provided with the discharge port end of the joint-cutting device, the sieving fixed mount includes upper connecting rod with
Connecting rod, raised and groove is correspondingly provided with the upper connecting rod lower surface and the lower link upper surface.
The cutter includes being installed on the lower cutoff tool on support, the upper cutoff tool above the lower cutoff tool
With the cutter driving mechanism for driving the upper cutoff tool interval to complete above-below direction displacement, the input shaft of the cutter driving mechanism
For the power transmission shaft of the cutter.
The cutter driving mechanism includes the ratchet ratchet original paper for making its intermittently-driving and drives the company of upper cutoff tool movement
Bar, the other end of the connecting rod are fixed on the eccentric wheel at input shaft both ends of the cutter driving mechanism.
The power source is connected with variable-frequency governor, and the frequency range of the variable-frequency governor is between 0~400Hz.
It is relative with joint-cutting knife to adjust aluminium foil charging respectively to be provided with blowing deviation correcting device in the cutter exit
Position, blowing adjusting means is installed in the cutter porch to adjust tensioning dynamics.
The counter controller, which is installed on, to draw in the net above mechanism.
The linear velocity of driving-chain is equal in the linear velocity of cutting roller, and the drawing device in the joint-cutting device.
A kind of processing method of aluminum foil coil, using aluminum foil coil joint-cutting net puller as claimed in claim 1, its feature exists
In comprising the following steps：
（1）Pan feeding：Aluminium foil raw material is drawn with 0~25 m/min of linear velocity from feeding device, tension range in 0~10Kg,
Enter joint-cutting device via apparatus for shaping, then its surface staggeredly processes several columns, each column is smaller than 5mm, length including some
The lines of the length slits between 10~30mm is spent, forms aluminium-foil paper A；
（2）Draw in the net：The aluminium-foil paper A is introduced into drawing device with 0~25 m/min of linear velocity, its both sides of the edge is being drawn
The side stretching of phase two under the drive of net device, the gap is widened as mesh during redrawing, and forms aluminium-foil paper B；
（3）Rewinding：The aluminium-foil paper B is introduced into material collecting device with 0~25 m/min of linear velocity and carries out roll type receipts dress,
Cutter is cut off at interval of 15~30 meters to aluminium-foil paper B during dress is received.
The beneficial effects of the utility model are：
1st, the joint-cutting of block blast-proof materials, stretching net processed, rewinding are all realized on a machine, and employed in rolls
Industrial automatic control, blowing, joint-cutting, stretching, rewinding reach identical speed, variable speed, stretching force are realized between each mechanism
Degree by micro computer control, it is any adjustable into volume size and count automatically, it is coiled after automatically cut off, manufactured block blast-proof materials without
Damaged, stretching mesh size meets Standard, and coiled closely knit, size unification, production efficiency is high, saving of labor's energy-conservation, labor intensity
Low, operating efficiency is high；
2nd, joint-cutting, stretching, system roll up identical speed, and tensioning dynamics automatically controls, and mesh is uniformly up to standard, unified into volume size,
Compactness is high；
3rd, micro computer control, variable speed is automatic to count, and automatically cuts off, the automation of height, and final product quality is high；4th, make
Finished product compression strength is high, do not caved in after filling, it is not broken cut, filling compactness is big, serves Separated explosion-proof effect well, for danger
Change product storing and transporting security provides safeguard.
Brief description of the drawings
Fig. 1 is that the utility model axle surveys direction structure schematic diagram；
Fig. 2 is the front view of the utility model Fig. 1 structures；
Fig. 3 is the top view of the utility model Fig. 1 structures；
Fig. 4 is the front view of the utility model cutter；
Fig. 5 is the front view of joint-cutting device in the utility model；
Fig. 6 is the side view of joint-cutting device in the utility model；
Each component names in figure：1. feeding device；2. joint-cutting device；3. drawing device；4. material collecting device；5. cutting knife fills
Put；6. power source；7. stepless speed change mechanism；8. differential governor motion；9. apparatus for shaping；10. counter controller；11. become frequency modulation
Fast device；12. frame；13. blowing adjusting deviation device；14. feeding handwheel；15. blowing governing mechanism of tension；16. tension controller；
17. differential regulation handle；
41. rewinding tension-adjusting gear；42. rewinding lever；43. collecting shaft；91. left regulation wheel；
21. upper cutter rolls；22. incision rotor；23. knife rolls fixed mount；24. sieve fixed mount；25. sliding shoe；
31. flexible clutch；32. draw in the net chain；
51. lower cutoff tool；Cutoff tool on 52.；53. cutoff tool fixed mount；54. connecting rod；55. cutter driving mechanism.
Embodiment
Embodiment：A kind of aluminum foil coil joint-cutting net puller, referring to Fig. 1 to Fig. 5, feeding device 1 is installed on frame side, is entering
By the same power source drive, joint-cutting device 2, drawing device 3 and material collecting device 4 are also equipped with material device 1 rear, frame,
Be respectively provided with apparatus for shaping 9 between feeding device 1 and joint-cutting device 2, between joint-cutting device 2 and drawing device 3, drawing device 3 with
Cutter 5 is provided between material collecting device 4；
Joint-cutting device 2 includes knife rolling fixed mount 23, and the both ends of knife rolling fixed mount 23 are correspondingly arranged on a pair of fixed blocks and one
To sliding shoe 25, fixed block is corresponding with the both ends of lower cutter rolling 22, and sliding shoe is corresponding with the both ends of upper cutter rolling 21, slides
Block 25 is slidably mounted on knife rolling fixed mount 23, limit spring is provided between sliding shoe 25 and fixed block, lower cutter rolling 22 is with above cutting
Knife rolling 21 is provided with the cutting cutting roller to match；
Drawing device 3 includes input shaft, input shaft and draws in the net to be provided with flexible clutch 31 between chain, and both ends are drawn in the net in drive
Draw in the net mechanism, draw in the net mechanism and installed in opposite directions including two groups, gradually wide transmission chain group, transmission chain group include corresponding to installation up and down spacing
Contact surface forms two groups of driving-chains of extruding force, and the wherein sprocket wheel of bottom driving chain is connected with flexible clutch 31；
Material collecting device 4 includes collecting shaft, rewinding lever 42 is further fixed on the outside of material receiving roller, the main shaft where collecting shaft is also
It is connected with rewinding tension-adjusting gear 41；
The gearbox that power source includes motor, is connected with motor output shaft, the output axis connection joint-cutting device of motor is with band
Dynamic lower cutter rolling, gearbox connection stepless speed change mechanism, the output shaft of stepless speed change mechanism is via tape handler and Chain conveyer
Mechanism is sequentially connected input shaft, the input shaft of material collecting device for driving drawing device, and the output shaft of stepless speed change mechanism is also in parallel
There is the input shaft that the connection of the second chain-drive mechanism drives cutter.
Sieving fixed mount is additionally provided with the discharge port end of joint-cutting device 2, sieving fixed mount includes upper connecting rod and lower link,
Upper connecting rod lower surface and lower link upper surface are correspondingly provided with raised and groove.
Cutter 5 includes being installed on the lower cutoff tool 51 on support, the upper cutoff tool 52 above lower cutoff tool 51
With the cutter driving mechanism 55 for driving upper cutoff tool 52 intermittently to complete above-below direction displacement, the input shaft of cutter driving mechanism 55 is
The power transmission shaft of cutter.
Cutter driving mechanism 55 includes the ratchet ratchet original paper for making its intermittently-driving and drives the connecting rod of upper cutoff tool movement
54, the other end of connecting rod 54 is fixed on the eccentric wheel at input shaft both ends of cutter driving mechanism 55.
Power source is connected with variable-frequency governor, and the frequency range of variable-frequency governor is between 0~400Hz.
Blowing deviation correcting device is installed in cutter exit to adjust aluminium foil charging and joint-cutting knife relative position respectively,
Blowing adjusting means is installed in cutter porch to adjust tensioning dynamics.
Counter controller 10, which is installed on, to draw in the net above mechanism.
The linear velocity of cutting roller in joint-cutting device 2, and in drawing device driving-chain linear velocity it is equal.
The processing method for the aluminum foil coil being related in the course of work, using above-mentioned aluminum foil coil joint-cutting net puller, including it is as follows
Step：
（1）Pan feeding：Aluminium foil raw material is drawn with 0~25 m/min of linear velocity from feeding device, tension range in 0~10Kg,
Enter joint-cutting device via apparatus for shaping, then its surface staggeredly processes several columns, each column is smaller than 5mm, length including some
The lines of the length slits between 10~30mm is spent, forms aluminium-foil paper A；
（2）Draw in the net：Aluminium-foil paper A is introduced into drawing device with 0~25 m/min of linear velocity, its both sides of the edge is drawing in the net to fill
The side stretching of phase two under the drive put, gap is widened as mesh during redrawing, and forms aluminium-foil paper B；
（3）Rewinding：Aluminium-foil paper B is introduced into material collecting device with 0~25 m/min of linear velocity and carries out roll type receipts dress, is being received
Cutter is cut off at interval of 15~30 meters to aluminium-foil paper B during dress.
Sieves makes the aluminium foil after joint-cutting not to be wound into above cutting knife, along defined direction input and output material.
Blowing deviation correcting device, blowing adjusting means are mainly responsible for adjustment aluminium foil charging and aligned with joint-cutting knife, and can adjust
Tensioning dynamics.Each parts are unified in the design is operated, and raw material draw cut is molded.
Finally it should be noted that, above person is only the utility model section Example, and is not used to limit the utility model,
The winner according to structure of the present utility model and feature, slightly modifications, should also be included within the scope of the utility model.
Claims (8)
1. a kind of aluminum foil coil joint-cutting net puller, feeding device are installed on frame side, it is characterised in that：After the feeding device
By the same power source drive, joint-cutting device, drawing device and material collecting device are also equipped with side, frame, is filled in the pan feeding
Put between joint-cutting device, be respectively provided with apparatus for shaping between the joint-cutting device and drawing device, filled in the drawing device and rewinding
Cutter is provided between putting；
The joint-cutting device includes knife rolling fixed mount, and the both ends of the knife rolling fixed mount are correspondingly arranged on a pair of fixed blocks and a pair
Sliding shoe, the fixed block is corresponding with the both ends that lower cutter rolls, and the sliding shoe is corresponding with the both ends that upper cutter rolls, described
Sliding shoe is slidably mounted on the knife rolling fixed mount, limit spring is provided between the sliding shoe and the fixed block, under described
Cutting knife rolls to be rolled on provided with the cutting cutting roller to match with the upper cutter；
The drawing device includes input shaft, the input shaft and it is described draw in the net to be provided with flexible clutch between chain, drive is drawn in the net
Mechanism is drawn in the net at both ends, and the mechanism that draws in the net is installed in opposite directions including two groups, spacing gradually wide transmission chain group, the transmission chain group bag
Include and correspond to two groups of driving-chains that installation contact surface forms extruding force up and down, wherein the sprocket wheel of the bottom driving chain and the flexibility
Shaft coupling is connected；
The material collecting device includes collecting shaft, is further fixed on rewinding lever on the outside of the material receiving roller, where the collecting shaft
Main shaft is also associated with rewinding tension-adjusting gear；
The gearbox that the power source includes motor, is connected with motor output shaft, the output axis connection joint-cutting device of the motor
To drive the lower cutter to roll, the gearbox connects stepless speed change mechanism, and the output shaft of the stepless speed change mechanism is via band
Transmission mechanism and chain-drive mechanism are sequentially connected input shaft, the input shaft of material collecting device for driving drawing device, the electrodeless change
The output shaft of fast mechanism is also parallel with the input shaft that the connection of the second chain-drive mechanism drives cutter.
2. aluminum foil coil joint-cutting net puller as claimed in claim 1, it is characterised in that：The joint-cutting device discharge port end also
Provided with sieving fixed mount, the sieving fixed mount includes upper connecting rod and lower link, in the upper connecting rod lower surface and the lower company
Bar upper surface is correspondingly provided with raised and recessed.
3. aluminum foil coil joint-cutting net puller as claimed in claim 2, it is characterised in that：The cutter includes being installed on support
On lower cutoff tool, the upper cutoff tool above the lower cutoff tool and drive the upper cutoff tool interval to complete above-below direction
The cutter driving mechanism of displacement, the input shaft of the cutter driving mechanism are the power transmission shaft of the cutter.
4. aluminum foil coil joint-cutting net puller as claimed in claim 3, it is characterised in that：The cutter driving mechanism includes making therebetween
Have a rest transmission ratchet ratchet original paper and drive the connecting rod of upper cutoff tool movement, the other end of the connecting rod is fixed on the cutting knife
On the eccentric wheel at the input shaft both ends of transmission mechanism.
5. aluminum foil coil joint-cutting net puller as claimed in claim 4, it is characterised in that：The power source is connected with frequency control
Device, the frequency range of the variable-frequency governor is between 0~400Hz.
6. aluminum foil coil joint-cutting net puller as claimed in claim 5, it is characterised in that：It is provided with the cutter exit
Blowing deviation correcting device is provided with blowing to adjust aluminium foil charging and joint-cutting knife relative position respectively in the cutter porch
Adjusting means is to adjust tensioning dynamics.
7. aluminum foil coil joint-cutting net puller as claimed in claim 6, it is characterised in that：It is described to draw in the net that counting is installed above mechanism
Controller.
8. aluminum foil coil joint-cutting net puller as claimed in claim 6, it is characterised in that：The linear speed of cutting roller in the joint-cutting device
Degree, and in the drawing device driving-chain linear velocity it is equal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720601191.6U CN206898184U (en) | 2017-05-26 | 2017-05-26 | Aluminum foil coil joint-cutting net puller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720601191.6U CN206898184U (en) | 2017-05-26 | 2017-05-26 | Aluminum foil coil joint-cutting net puller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206898184U true CN206898184U (en) | 2018-01-19 |
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ID=61285814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720601191.6U Active CN206898184U (en) | 2017-05-26 | 2017-05-26 | Aluminum foil coil joint-cutting net puller |
Country Status (1)
| Country | Link |
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| CN (1) | CN206898184U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107175288A (en) * | 2017-05-26 | 2017-09-19 | 河南中联安全科技有限公司 | Aluminum foil coil joint-cutting net puller and supporting aluminum foil coil processing method |
| CN112553877A (en) * | 2020-11-25 | 2021-03-26 | 绍兴勤烨针织工业园有限公司 | Highly vertical cutting and containing equipment for polyester viscose linen-like elastic fabric |
-
2017
- 2017-05-26 CN CN201720601191.6U patent/CN206898184U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107175288A (en) * | 2017-05-26 | 2017-09-19 | 河南中联安全科技有限公司 | Aluminum foil coil joint-cutting net puller and supporting aluminum foil coil processing method |
| CN107175288B (en) * | 2017-05-26 | 2020-02-14 | 河南中联安全科技有限公司 | Aluminum foil coil cutting and net pulling machine and matched aluminum foil coil processing method |
| CN112553877A (en) * | 2020-11-25 | 2021-03-26 | 绍兴勤烨针织工业园有限公司 | Highly vertical cutting and containing equipment for polyester viscose linen-like elastic fabric |
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