CN206854597U - A kind of integrated cast structure using EPC cast bolts - Google Patents
A kind of integrated cast structure using EPC cast bolts Download PDFInfo
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- CN206854597U CN206854597U CN201720732766.8U CN201720732766U CN206854597U CN 206854597 U CN206854597 U CN 206854597U CN 201720732766 U CN201720732766 U CN 201720732766U CN 206854597 U CN206854597 U CN 206854597U
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- cast
- bolt
- monolithics
- epc
- bolts
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Abstract
The utility model is big for the pollution of conventional cast bolt, a kind of problem the defects of high energy consumption, there is provided integrated cast structure using EPC cast bolts；In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is：A kind of integrated cast structure using EPC cast bolts, including two cast groups, two cast groups are placed in parallel in pouring box, each cast group is provided with a U-shaped running channel, cast gate has been set up in the middle part of the running channel, the cast gate is set in horn mouth, and mouth greatly is upward, each cast group includes ten cast and gone here and there, the cast string is vertically arranged setting, each cast string includes ten cast pieces, the structure of the cast piece is to include ten bolt monolithics, wherein eight bolt monolithics are vertically arranged setting, remaining two bolt monolithics are horizontally set on the upper and lower side of eight bolt monolithic assemblys respectively.
Description
Technical field
A kind of integrated cast structure using EPC cast bolts of the utility model, belongs to bolt casting technology field.
Background technology
Bolt is the strip casting blank for producing finished product padlock body.The casting of product in recent years and the processing of lock body semi-finished product
It is mainly distributed on Linfen and Yangcheng County.Manual tide mould sand moulding is taken in the casting of lock body, after cast cooling, is heat-treated with fire coal
Annealing furnace is annealed.Its major defect is：1st, manually in ground tide mould sand moulding, recruitment is more, when limit for length, sand and dust pollution
Greatly.2nd, cupola melting, power consumption is high, industrial dust and sulfur dioxide pollution.3rd, artificial cast, takes a lot of work, arduously, industrial dust and
Sulfur dioxide pollution.4th, need to reheat after the cooling of bolt casting, waste the energy, only need 150 kilograms of combustions by casting annealing per ton
Coal calculates, and need to increase by 150 yuan of production cost, directly results in production cost rise.5th, rehandling, artificial handling, production efficiency
It is low, cycle length.6th, annealing aoxidizes bolt cast(ing) surface, and cast(ing) surface derusting needs 4-5 subsurfaces to draw skin, and size is not easy after derusting
Control, causes 50% mould casting to scrap, energy resource consumption is serious.
Utility model content
The utility model is big for the pollution of conventional cast bolt, problem the defects of high energy consumption, there is provided one kind utilizes EPC works
Skill casts the integrated cast structure of bolt.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is：One kind is locked using EPC casts
The integrated cast structure of bar, including two cast groups, two cast groups are placed in parallel in pouring box, and each cast group is equal
A U-shaped running channel is provided with, cast gate has been set up in the middle part of the running channel, the cast gate is set in horn mouth, and big mouth
Upwards, each cast group includes ten cast strings, and the cast string is vertically arranged setting, and each cast string includes ten
Individual cast piece, the structure of the cast piece is to include ten bolt monolithics, wherein eight bolt monolithics are vertically arranged setting,
Remaining two bolt monolithics are horizontally set on the upper and lower side of eight bolt monolithic assemblys respectively.
A height of 480cm of the bolt monolithic, wide 600cm.
The utility model has the advantages that compared with prior art.
1st, the utility model uses EPC cast bolts, environmental protection, does not have a sand dust industrial dust pollution, saving of labor, laborsaving.
2nd, the utility model uses intermediate frequency furnace melting, low without sulfur dioxide pollution, energy resource consumption.
3rd, the utility model shaping bolt casting draws skin derusting, direct cutting block forming, volume recovery 90% without annealing and surface
More than.
4th, the utility model uses EPC cast bolts, energy-saving and environmental protection, substantially increases production efficiency and production week
Phase, reduce production cost.
Brief description of the drawings
The utility model is described further below in conjunction with the accompanying drawings.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation that string is poured into a mould in the utility model.
Fig. 3 is the structural representation that piece is poured into a mould in the utility model.
In figure：1 it is cast group, 2 be running channel, 3 be cast gate, 4 be cast string, 5 be cast piece, 6 is bolt monolithic.
Embodiment
As shown in Figure 1, Figure 2 and Figure 3, a kind of integrated cast structure using EPC cast bolts of the utility model, including two
Individual cast group 1, two cast groups 1 are placed in parallel in pouring box, each cast group 1 be provided with one it is U-shaped
Running channel 2, the middle part of the running channel 2 have set up cast gate 3, and the cast gate 3 is set in horn mouth, and big mouth is upward, Mei Gesuo
State cast group 1 and include ten cast and go here and there 4, the cast string 4 is vertically arranged settings, and each cast string 4 includes ten and poured into a mould
Piece 5, the structure of the cast piece 5 is to include ten bolt monolithics 6, wherein eight bolt monolithics 6 are vertically arranged setting, is remained
Two bolt monolithics 6 of remaininging are horizontally set on the upper and lower side of eight assemblys of bolt monolithic 6 respectively.
A height of 480cm of the bolt monolithic 6, wide 600cm.
A kind of method using EPC cast bolt integrated cast structures of the utility model, is performed in the steps below：
The first step：Eight bolt monolithics 6 are vertically arranged setting, then the upper and lower side point in eight assemblys of bolt monolithic 6
Not Shui Pingshezhi a bolt monolithic 6, formed cast piece 5；
Second step：Ten cast pieces 5 are vertically arranged distribution, form cast string 4；
3rd step：Ten cast strings 4 are vertically arranged distribution and form cast group 1；
4th step：Each two cast group 1 is equipped with a cast gate 3, and four cast groups 1 are placed into a pouring box
It is interior；
5th step：Potting syrup is injected into cast gate 3, finished product is obtained after pressurize cooling.
The utility model adopts the following technical scheme that realization：10, monolithic tissue, 480cm every high, wide 600cm,
10 be a string totally 100, two string be one group, totally 200, two groups be case, often 400, case.
The utility model uses EPC cast bolts, environmental protection, does not have a sand dust industrial dust pollution, saving of labor, laborsaving, adopts
With intermediate frequency furnace melting, without sulfur dioxide pollution, energy resource consumption is low, and shaping bolt casting draws skin derusting without annealing and surface,
Direct cutting block forming, volume recovery more than 90%, using EPC cast bolts, energy-saving and environmental protection, substantially increase production efficiency and
Production cycle, reduce production cost.
Embodiment of the present utility model is explained in detail above in conjunction with accompanying drawing, but the utility model is not limited to
Embodiment is stated, in those of ordinary skill in the art's possessed knowledge, the utility model aims can also not departed from
On the premise of various changes can be made.
Claims (2)
1. a kind of integrated cast structure using EPC cast bolts, it is characterised in that including two cast groups（1）, described in two
Cast group（1）It is placed in parallel in pouring box, each cast group（1）It is provided with a U-shaped running channel（2）, it is described to pour
Road（2）Middle part set up cast gate（3）, the cast gate（3）Set in horn mouth, and big mouth is upward, each cast
Group（1）Including ten cast strings（4）, the cast string（4）Setting is vertically arranged, each cast string（4）Poured including ten
Note piece（5）, the cast piece（5）Structure be to include ten bolt monolithics（6）, wherein eight bolt monolithics（6）Vertically
Spread configuration, remaining two bolt monolithics（6）Eight bolt monolithics are horizontally set on respectively（6）The upper and lower side of assembly.
A kind of 2. integrated cast structure using EPC cast bolts according to claim 1, it is characterised in that the lock
Bar monolithic（6）A height of 480cm, wide 600cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720732766.8U CN206854597U (en) | 2017-06-22 | 2017-06-22 | A kind of integrated cast structure using EPC cast bolts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720732766.8U CN206854597U (en) | 2017-06-22 | 2017-06-22 | A kind of integrated cast structure using EPC cast bolts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206854597U true CN206854597U (en) | 2018-01-09 |
Family
ID=60827291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720732766.8U Expired - Fee Related CN206854597U (en) | 2017-06-22 | 2017-06-22 | A kind of integrated cast structure using EPC cast bolts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206854597U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107225215A (en) * | 2017-06-22 | 2017-10-03 | 翼城县福旺铸造实业有限公司 | A kind of integrated cast structure and its method of utilization EPC cast bolts |
-
2017
- 2017-06-22 CN CN201720732766.8U patent/CN206854597U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107225215A (en) * | 2017-06-22 | 2017-10-03 | 翼城县福旺铸造实业有限公司 | A kind of integrated cast structure and its method of utilization EPC cast bolts |
| CN107225215B (en) * | 2017-06-22 | 2024-04-19 | 南京满周繁星网络科技有限公司 | Method for casting pouring structure of lock bar by utilizing EPC technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180109 Termination date: 20190622 |