CN206838392U - A kind of passivation automatic assembly line of convenient and efficient - Google Patents
A kind of passivation automatic assembly line of convenient and efficient Download PDFInfo
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- CN206838392U CN206838392U CN201720764620.1U CN201720764620U CN206838392U CN 206838392 U CN206838392 U CN 206838392U CN 201720764620 U CN201720764620 U CN 201720764620U CN 206838392 U CN206838392 U CN 206838392U
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Abstract
The utility model proposes a kind of passivation automatic assembly line of convenient and efficient, the conveyer being connected including passivation room and with being passivated the charging aperture of room, the passivation room includes being arranged on the liquid storage tank of bottom, is separately positioned on the upper roll wheel group and lower roll wheel group of both sides above and below passivation room charging aperture, the top edge of the lower roll wheel group and charging aperture lower edges parallel, and the lower edge of lower roll wheel group is arranged in liquid storage tank, liquid storage tank is built with passivating solution, passivation ceiling portion is provided with shower nozzle, and shower nozzle is arranged on above upper roll wheel group and connected by elevator pump with liquid storage tank.Compared to tradition by way of spraying be passivated processing merely, this passivation automatic assembly line is passivated processing by way of upper and lower surface fitting of the upper and lower roller set with processing sheet material contacts, so that passivating solution smearing is more uniform, the passivating solution being attached on processing sheet material is not in that air entrainment the situation of bubble occurs, and passivation effect is more preferable.
Description
Technical field
The utility model belongs to Passivation Treatment apparatus field, and in particular to a kind of passivation automatic assembly line of convenient and efficient.
Background technology
At present, Passivation Treatment uses fountain passivation system, and spray arrives processing plate after the system dilutes passivating solution
Material surface, passivating solution is set fully to be reacted with processing sheet material, thus the continuity of passivating film and compactness are fine, once obtain wide
General application.A part of aged passivating solution must be just discharged after a certain period of use time, added substantial amounts of new passivating solution and entered
Row supplement, then just must all be drained by the time passivating solution of 10 days or so, and need to reconfigure new passivating solution, this is just
Processing and the emission problem of useless passivating solution can be brought.Although useless passivating solution can be reduced using sodium hydrogensulfite, reduce
Later chromium mud must be buried, and also has the loss of part Cr VI, and very big influence is brought to environment, is additionally treated in a manner to
This is also very high.With the raising to environmental requirement, fountain passivation shows serious deficiency.It is passivated in addition using fountain
System, obvious passivating solution mottling is had on the processing sheet material after passivation, influence to process the outward appearance of sheet material;Also passivation occurs
Uneven phenomenon, i.e., there is leakage passivating solution mottling on the processing sheet material after passivation, can influence to process the decay resistance of sheet material.
Utility model content
The purpose of this utility model is:For the processing plate of existing fountain passivation system set forth above after passivation
Obvious passivating solution mottling is had on material, influences to process the outward appearance of sheet material;Also occur on the processing sheet material after passivation there is leakage
Passivating solution mottling, the problem of influenceing to process the decay resistance of sheet material, the utility model provides a kind of passivation of convenient and efficient certainly
Dynamic production line.
The technical solution adopted in the utility model is as follows:
A kind of passivation automatic assembly line of convenient and efficient, including the transmission for being passivated room and being connected with being passivated the charging aperture of room
Device, the passivation room include being arranged on the liquid storage tank of bottom, are separately positioned on the upper roll wheel of both sides above and below passivation room charging aperture
Group and lower roll wheel group, top edge and the charging aperture lower edges parallel of the lower roll wheel group, and the lower edge of lower roll wheel group is set
In liquid storage tank, liquid storage tank is provided with shower nozzle built with passivating solution, passivation ceiling portion, and shower nozzle is arranged on above upper roll wheel group and led to
Elevator pump is crossed to connect with liquid storage tank.
The operation principle of this passivation automatic assembly line is:Sheet material will be processed by conveyer and be transported to passivation interior, added
Work sheet material is overlapped and is located between upper roll wheel group and lower roll wheel group, upper roll wheel with lower roll wheel group after charging aperture enters passivation room
Group and lower roll wheel group can rotate and then drive processing sheet material to continue to move along, in moving process, lower roll wheel group and storage
Passivating solution contact in liquid pool, the passivating solution patch that lower roll wheel group will be attached to its surface by way of rolling are coated onto processing sheet material
On lower surface, while elevator pump is opened, the passivating solution lifting in liquid storage tank is arrived passivation ceiling portion simultaneously by elevator pump by woven hose
By the way that on shower nozzle spray to upper roll wheel group, upper roll wheel group to passivating solution patch with lower roll wheel group identical mode by being coated onto processing plate
The upper surface of material, realize the Passivation Treatment to processing sheet material upper and lower surface.It is worth noting that, what is sprayed in upper roll wheel group is unnecessary
Passivating solution directly can fall into liquid storage tank, realize recycling for passivating solution;And compared to tradition by spraying merely
Leaching is passivated the mode of processing, and this passivation automatic assembly line is bonded by upper and lower roller set with processing the upper and lower surface of sheet material
The mode of contact is passivated processing so that passivating solution is smeared more uniform, and the passivating solution being attached on processing sheet material will not
There is air entrainment and the situation of bubble occur, passivation effect is more preferable.
Further, the upper roll wheel group and lower roll wheel group include some disk rollers be arrangeding in parallel, and the both ends of disk roller lead to
Cross power transmission shaft to be connected with passivation room side wall, passivation room is provided with transmission axis connection and drives the motor of disk roller rotation, institute
The surface for stating disk roller is provided with hairbrush.Disk roller is rotated by motor, and the spacing between disk roller is between 1cm-5cm, roller
Wheel surface set hairbrush can be lifted disk roller to processing plate surface passivating solution smear effect, smearing more uniformly, it is blunt
It is more preferable to change effect.
Further, the length of the hairbrush is 0.5cm-2cm.Thickness for processing sheet material is less than upper roll wheel group with
The situation of roller set spacing, the length of hairbrush can be still relied on to carry out good Passivation Treatment to processing sheet material upper surface.
Further, the spacing of the upper roll wheel group and lower roll wheel group is equal with the spacing at the upper and lower edge of charging aperture.Make
The upper and lower surface of sheet material, which must be processed, to be contacted well with upper roll wheel group and lower roll wheel group.
Further, the shower nozzle corresponds to each disk roller setting of upper roll wheel group, and shower nozzle top is connected with distributive pipe, divides water
Pipe is connected with elevator pump.Elevator pump lifts passivating solution into distributive pipe, and passivating solution is distributed into each shower nozzle by distributive pipe
In, then by shower nozzle by passivating solution spray to the disk roller of each upper roll wheel group.
Further, the conveyer includes the conveyer belt being be arranged in parallel with charging aperture, and conveyer belt is connected by support column
Supporting plate is connected to, supporting plate is parallel with passivation room bottom.
Further, the passivation room and supporting plate bottom are provided with pulley, and pulley is provided with pulley lock.
In summary, by adopting the above-described technical solution, the beneficial effects of the utility model are:
1. the utility model compared to tradition by way of spraying be passivated processing merely, this passivation automatic assembly line
Processing is passivated by way of upper and lower surface fitting of the upper and lower roller set with processing sheet material contacts so that passivating solution is smeared
More uniformly, be attached to processing sheet material on passivating solution be not in that air entrainment the situation of bubble occurs, passivation effect is more
It is good;
2. the unnecessary passivating solution sprayed in upper roll wheel group of the present utility model directly can be fallen into liquid storage tank, realize
Passivating solution recycles;
3. the hairbrush that roller surface of the present utility model is set can lift disk roller and processing plate surface passivating solution is smeared
Effect, smearing more uniformly, passivation effect is more preferable;
4. the utility model still can in the case of the thickness for processing sheet material is less than upper roll wheel group and lower roll wheel group spacing
Good Passivation Treatment enough is carried out to processing sheet material upper surface by the length of hairbrush;
5. passivation room of the present utility model and supporting plate bottom are provided with pulley, the shifting of whole passivation automatic assembly line is facilitated
Dynamic, overall structure is simple, easy to use efficient.
Brief description of the drawings
Fig. 1 is side structure schematic diagram of the present utility model;
Fig. 2 is the positive structure schematic of the utility model passivation room.
Wherein, wherein:1-passivation room, 2-charging aperture, 3-liquid storage tank, 4-passivating solution, 5-shower nozzle, 6-elevator pump,
7-disk roller, 8-power transmission shaft, 9-motor, 10-hairbrush, 11-distributive pipe, 12-conveyer belt, 13-support column, 14-
Supporting plate, 15-pulley, 16-pulley lock, 17-woven hose.
Embodiment
The utility model is described in further detail with reference to embodiment, but embodiment of the present utility model is not
It is limited to this.
Embodiment 1:
Such as Fig. 1, shown in Fig. 2, a kind of passivation automatic assembly line of convenient and efficient, including passivation room 1 and with passivation room 1
The conveyer that charging aperture 2 connects, the passivation room 1 are entered including being arranged on the liquid storage tank 3 of bottom, being separately positioned on passivation room 1
The upper roll wheel group and lower roll wheel group of material mouth both sides about 2, top edge and the lower edges parallel of charging aperture 2 of the lower roll wheel group, and
And the lower edge of lower roll wheel group is arranged in liquid storage tank 3, liquid storage tank 3 is provided with shower nozzle 5 built with passivating solution 4, the top of passivation room 1,
Shower nozzle 5 is arranged on above upper roll wheel group and connected by elevator pump 6 with liquid storage tank 3.
The operation principle of this passivation automatic assembly line is:Sheet material will be processed by conveyer to be transported in passivation room 1, is added
Work sheet material is overlapped and is located between upper roll wheel group and lower roll wheel group, upper roller with lower roll wheel group after charging aperture 2 enters passivation room 1
Wheel group and lower roll wheel group can rotate so that drive processing sheet material continue to move along, in moving process, lower roll wheel group with
Passivating solution contact in liquid storage tank 3, the patch of passivating solution 4 that lower roll wheel group will be attached to its surface by way of rolling are coated onto processing
On sheet material lower surface, while elevator pump 6 is opened, elevator pump 6 lifts the passivating solution 4 in liquid storage tank 3 by woven hose 17 blunt
Change the top of room 1 simultaneously to spray in upper roll wheel group by shower nozzle 5, upper roll wheel group by with lower roll wheel group identical mode to passivating solution
4 patches are coated onto the upper surface of processing sheet material, realize the Passivation Treatment to processing sheet material upper and lower surface.It is worth noting that, upper roll wheel
The unnecessary passivating solution 4 sprayed in group can be directly fallen into liquid storage tank 3, realize recycling for passivating solution 4;And compare
In tradition by way of spraying be passivated processing merely, this passivation automatic assembly line passes through upper and lower roller set and processing plate
The mode of the upper and lower surface fitting contact of material is passivated processing so that passivating solution 4 is smeared more uniform, is attached to processing
Passivating solution 4 on sheet material is not in that air entrainment the situation of bubble occurs, and passivation effect is more preferable.
Embodiment 2:
The present embodiment is on the basis of above-described embodiment, is further limited, and the upper roll wheel group and lower roll wheel group are equal
Including some disk rollers 7 be arrangeding in parallel, the both ends of disk roller 7 are connected by power transmission shaft 8 with the passivation side wall of room 1, and passivation room 1 is provided with
The motor 9 for being connected and driving disk roller 7 to rotate with power transmission shaft 8, the surface of the disk roller 7 is provided with hairbrush 10.Disk roller 7 passes through drive
Dynamic motor 9 rotates, and the spacing between disk roller 7, between 1cm-5cm, the hairbrush 10 that the surface of disk roller 7 is set can be with runner
The effects that 7 pairs of processing plate surface passivating solutions 4 of wheel are smeared, smearing more uniformly, passivation effect is more preferable.The length of hairbrush 10 is
0.5cm-2cm.In the case of the thickness for processing sheet material is less than upper roll wheel group and lower roll wheel group spacing, hairbrush can be still relied on
10 length carries out good Passivation Treatment to processing sheet material upper surface.
The present embodiment other parts are same as the previously described embodiments, repeat no more here.
Embodiment 3:
The present embodiment is on the basis of above-described embodiment, is further limited, the spacing of upper roll wheel group and lower roll wheel group
It is equal with the spacing at the upper and lower edge of charging aperture 2.Enable processing sheet material upper and lower surface and upper roll wheel group and lower roll wheel
Group contacts well.
The present embodiment other parts are same as the previously described embodiments, repeat no more here.
Embodiment 4:
The present embodiment is on the basis of above-described embodiment, is further limited, each roller of the corresponding upper roll wheel group of shower nozzle 5
Wheel 7 is set, and the top of shower nozzle 5 is connected with distributive pipe 11, and distributive pipe 11 is connected with elevator pump 6.Elevator pump 6 lifts passivating solution 4
In distributive pipe 11, passivating solution 4 is distributed in each shower nozzle 5 by distributive pipe 11, then sprayed passivating solution 4 by shower nozzle 5
On the disk roller 7 of each upper roll wheel group.
The present embodiment other parts are same as the previously described embodiments, repeat no more here.
Embodiment 5:
The present embodiment is on the basis of above-described embodiment, is further limited, and conveyer includes parallel with charging aperture 2
The conveyer belt 12 of setting, conveyer belt 12 are connected with supporting plate 14 by support column 13, and supporting plate 14 is parallel with the passivation bottom of room 1,
Passivation room 1 and the bottom of supporting plate 14 are provided with pulley 15, and pulley 15 is provided with pulley lock 16.
The present embodiment other parts are same as the previously described embodiments, repeat no more here.
It is described above, only it is preferred embodiment of the present utility model, any formal limit is not done to the utility model
System, every any simple modification made according to the technical essence of the utility model to above example, equivalent variations, each falls within
Within the scope of protection of the utility model.
Claims (7)
1. a kind of passivation automatic assembly line of convenient and efficient, including passivation room (1) and the charging aperture (2) with being passivated room (1) connect
The conveyer connect, it is characterised in that passivation room (1) includes being arranged on the liquid storage tank (3) of bottom, is separately positioned on passivation
The upper roll wheel group and lower roll wheel group of charging aperture (2) upper and lower both sides of room (1), top edge and the charging aperture (2) of the lower roll wheel group
Lower edges parallel, and the lower edge of lower roll wheel group is arranged in liquid storage tank (3), and liquid storage tank (3) is blunt built with passivating solution (4)
Change and shower nozzle (5) is provided with the top of room (1), shower nozzle (5) is arranged on above upper roll wheel group and by elevator pump (6) and liquid storage tank (3)
Connection.
A kind of 2. passivation automatic assembly line of convenient and efficient according to claim 1, it is characterised in that the upper roll wheel group
Include some disk rollers (7) be arrangeding in parallel with lower roll wheel group, the both ends of disk roller (7) pass through power transmission shaft (8) and passivation room (1) side
Wall connects, and passivation room (1) is provided with the motor (9) for being connected and driving disk roller (7) to rotate with power transmission shaft (8), the disk roller
(7) surface is provided with hairbrush (10).
A kind of 3. passivation automatic assembly line of convenient and efficient according to claim 2, it is characterised in that the hairbrush (10)
Length be 0.5cm-2cm.
A kind of 4. passivation automatic assembly line of convenient and efficient according to claim 1 or 2, it is characterised in that the upper roller
The spacing of wheel group and lower roll wheel group is equal with the spacing at the upper and lower edge of charging aperture (2).
A kind of 5. passivation automatic assembly line of convenient and efficient according to claim 2, it is characterised in that the shower nozzle (5)
Each disk roller (7) of corresponding upper roll wheel group is set, and shower nozzle (5) top is connected with distributive pipe (11), distributive pipe (11) and elevator pump
(6) connect.
A kind of 6. passivation automatic assembly line of convenient and efficient according to claim 1 or 2, it is characterised in that the transmission
Device includes the conveyer belt (12) being be arranged in parallel with charging aperture (2), and conveyer belt (12) is connected with supporting plate by support column (13)
(14), supporting plate (14) is parallel with passivation room (1) bottom.
A kind of 7. passivation automatic assembly line of convenient and efficient according to claim 6, it is characterised in that the passivation room
(1) and supporting plate (14) bottom is provided with pulley (15), and pulley (15) is provided with pulley lock (16).
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CN201720764620.1U CN206838392U (en) | 2017-06-28 | 2017-06-28 | A kind of passivation automatic assembly line of convenient and efficient |
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CN201720764620.1U CN206838392U (en) | 2017-06-28 | 2017-06-28 | A kind of passivation automatic assembly line of convenient and efficient |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111826646A (en) * | 2020-07-27 | 2020-10-27 | 重庆盈锋不锈钢有限公司 | Stainless steel blackening agent and blackening treatment method |
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2017
- 2017-06-28 CN CN201720764620.1U patent/CN206838392U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111826646A (en) * | 2020-07-27 | 2020-10-27 | 重庆盈锋不锈钢有限公司 | Stainless steel blackening agent and blackening treatment method |
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