CN206825909U - Glass reinforced plastic pipeline twining system - Google Patents
Glass reinforced plastic pipeline twining system Download PDFInfo
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- CN206825909U CN206825909U CN201720454391.3U CN201720454391U CN206825909U CN 206825909 U CN206825909 U CN 206825909U CN 201720454391 U CN201720454391 U CN 201720454391U CN 206825909 U CN206825909 U CN 206825909U
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- reinforced plastic
- glass reinforced
- winding
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Abstract
Glass reinforced plastic pipeline twining system provided by the utility model, provide two symmetrically arranged glass reinforced plastic winding units and the demoulding unit between two glass reinforced plastic winding units, each glass reinforced plastic winding unit includes some groups of winding axles, every group twines and sets around an axis three symmetrical mandrels, the diameter of every mandrel is all identical and ＜ 150mm, can be manufactured more GRP pipes simultaneously.When internal diameter≤350mm GRP pipe, corresponding pipe mould is enclosed on each mandrel, wound using side manipulator；400mm≤internal diameter≤600mm GRP pipe, corresponding pipe mould is set on two adjacent mandrels, wound using side manipulator；Internal diameter >=700mm GRP pipe, pipe mould is enclosed on three adjacent mandrels, wound using both sides manipulator, the time of consuming is not more than making the GRP pipe of small internal diameter, improves speed of production and efficiency.
Description
Technical field
GRP pipe manufacturing field is the utility model is related to, more particularly to a kind of glass reinforced plastic pipeline twining system.
Background technology
GRP pipe is a kind of lightweight, high-strength, corrosion resistant nonmetal pipeline.It is the glass with resin matrix weight
Fiber is successively wrapped on the core of rotation by technological requirement, and remote quartz sand of equably spreading is used as folder between the fibers
What layer of sand was formed.Existing GRP pipe manufacture craft, it is ceaselessly to wind glass fibre with machine on pipe mould, most
Solidify afterwards are molded.
In order to improve the producing efficiency of the GRP pipe, (publication number of Chinese patent 200420019112.3：
CN2724981Y, publication date：On September 14th, 2005) a kind of carriage type multicore mould set glass fibre reinforced plastic pipaline winding winding machine is disclosed, its is right
Traditional glass steel conduit Wiring apparatus is improved, and the both ends of running vehicle type trolley track girder are respectively provided at into left-hand door type frame and the right side
The upper end of door type frame, electrical control cubicles are located at the left side of left portal, and at least two groups of multiaxis power cabinets are located at the right side of left portal,
At least two groups of right stripper apparatus are located at the bottom of right door type frame, between every group of multiaxis power cabinet and every group of right stripper apparatus at least
Provided with two cores, pipeline stripper rings are enclosed on core, and left stripper apparatus is located at the bottom of the core on the right side of multiaxis power cabinet,
Demoulding branch is erected at the bottom of the core on the left of right stripper apparatus.Life of the structure especially suitable for small caliber fiber reinforced plastic pipeline
Production, it can be moved to after first group of core is wound using running vehicle type dolly on second group of core and second group of core is twined
Around while first group of core is solidified, and after the completion for the treatment of second group of core winding, the GRP pipe on first group of core is then
Cured completion, it can be stripped, while the GRP pipe on second group of core is also solidified, and can so be realized more
The winding of core group, solidification, the demoulding alternately, improve production efficiency.
But the structure that above-mentioned patent provides is only the equipment for having refined wrapping machine, it is evident that when the glass to be manufactured
Steel conduit bore is changed, then needs to re-replace the specification of core, cause inconvenience.
Utility model content
The utility model provides a kind of glass reinforced plastic pipeline twining system, for solving the above problems.
To reach above-mentioned purpose, the utility model provides a kind of glass reinforced plastic pipeline twining system, including two symmetrically set
The glass reinforced plastic winding unit and the demoulding unit between two glass reinforced plastic winding units put, the glass reinforced plastic winding list
Member includes some groups of winding axles, and every group twines and set around an axis at least three symmetrical mandrels, every outside diameter of mandrel it is all identical and
Less than or equal to 150mm, multiple demoulding supports corresponding with each mandrel are set in demoulding unit.
Preferably, set wind on the glass reinforced plastic winding unit, the wind include moving track and
The winding machine hand moved on the moving track, the winding machine hand are distributed in both sides, the moving track include with
The first axially in parallel track of the mandrel and second track radial parallel with the mandrel, the radical of first track are big
In or equal to it is described winding axle group number, length be more than the mandrel length, the length of second track be more than or
Equal to the width of all mandrels arrangement.
Preferably, being additionally provided with glue spreading apparatus, the glue spreading apparatus is arranged on gluing dolly.
Preferably, the mandrel is internally provided with solidification equipment, the solidification equipment is inside the mandrel
Jet chimney, the jet chimney surround the axially symmetric setting of the mandrel.
Preferably, being additionally provided with assisting demolding device below the mandrel, the assisting demolding device is provided with and institute
The rolling surface that GRP pipe outer surface matches is stated, the rolling surface and the GRP pipe outer surface are rolling friction.
Preferably, the assisting demolding device is roller, the rolling surface is the roller surface.
Preferably, the assisting demolding device is some transmission chains, the surface merging of the transmission chain is formed
The rolling surface.
Preferably, supported below the assisting demolding device by lifting lever apparatus, for adjusting the height of the rolling surface
Degree.
Preferably, it is provided with stripping manipulator, the demoulding for delivering the stripping manipulator in the demoulding unit
Dolly, running track and demoulding support for the demoulding dolly movement, the stripping manipulator is by the fiberglass after the demoulding
Pipeline is placed on the demoulding support.
Compared with prior art, the beneficial effects of the utility model are：Glass reinforced plastic pipeline twining provided by the utility model
System provides two symmetrically arranged glass reinforced plastic winding units and the demoulding unit between two glass reinforced plastic winding units,
Each glass reinforced plastic winding unit includes some groups of winding axles, and every group of winding axle is at least provided with three symmetrical mandrels, every
The diameter of mandrel is all identical and is less than 150mm, and the GRP pipe of both sides can be wound simultaneously, right after winding
It is wound per the other mandrels in side, while the GRP pipe that just winding has been completed is solidified, and treats the glass on all mandrels
Glass steel conduit wind after, wind the cured completion of GRP pipe of completion at first, then can simultaneously by both sides should
GRP pipe is drawn to the demoulding unit of centre to be made the GRP pipe for solidifying completion at first of both sides while is stripped.So can be with
Multiple GRP pipes are manufactured simultaneously, improve production efficiency.
Glass reinforced plastic pipeline twining system provided by the utility model, except multiple GRP pipes can be manufactured simultaneously
In addition, 350mm GRP pipe is less than or equal to for internal diameter, its corresponding pipe mould is set in any one group of winding axle
Each mandrel on, simultaneously wound shape is carried out to all pipe moulds in each group of winding axle using the winding machine hand of side
Into GRP pipe；And be more than or equal to 400mm for internal diameter and be less than or equal to 600mm GRP pipe, by corresponding to it
Pipe mould is set at least two adjacent mandrels of any one group of winding axle, using the winding machine hand of side to each
All pipe moulds in group winding axle carry out simultaneously wound formation GRP pipe；It is more than 700mm fiberglass for internal diameter
Pipeline, pipe mould is enclosed in each group of winding axle on three adjacent mandrels, using both sides winding machine hand simultaneously to this
All pipe moulds are wound in group winding axle, that is to say, that on the glass reinforced plastic winding unit per side, can not had to more
Converting mechanism and the GRP pipe for disposably winding three kinds of different inner diameters, and because internal diameter is more than 700mm GRP pipe
Both sides winding machine hand is used simultaneously, therefore the GRP pipe that its time expended does not have substantially internal diameter smaller than making is more,
Do not lose time, carry during the demoulding for the GRP pipe for completing first to be solidified completion again Deng this group of glass reinforced plastic pipeline twining
High speed of production and efficiency.
Brief description of the drawings
Fig. 1 is the glass reinforced plastic winding system top view that the utility model embodiment one provides；
Fig. 2 is each glass reinforced plastic winding cell schematics of glass reinforced plastic winding system that the utility model embodiment one provides；
Fig. 3 is the assisting demolding device structural representation that the utility model embodiment one provides；
Fig. 4 is the assisting demolding device structural representation that the utility model embodiment two provides.
In figure：100- glass reinforced plastic windings unit, 110- windings axle, 111- mandrels, 112- jet chimneys, 120- winding dresses
Put, 121- winding machines hand, 200- GRP pipes, 210- pipe moulds, 300- assisting demolding devices, 310- rollers, 320-
Transmission chain, 330- liftings lever apparatus, 400- demouldings unit, 410- demoulding supports.
Embodiment
To enable above-mentioned purpose of the present utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings to this
The embodiment of utility model is described in detail.
Embodiment one
Fig. 1 is refer to, the utility model provides a kind of glass reinforced plastic pipeline twining system, including two symmetrically arranged glass
Glass steel winding unit 100 and the demoulding unit 400 between two glass reinforced plastic winding units 100, the fiberglass twine
Include some groups of winding axles 110 around unit 100, every group of winding axle 110 sets at least three symmetrical mandrels 111, every
The diameter of mandrel 111 is all identical and is less than 150mm.In the present embodiment, Fig. 1 is refer to, each axle 110 that winds is provided with three cores
The distance between axle 111, every mandrel 111 are generally smaller than or equal to 50mm.
Glass reinforced plastic winding unit 100 provided by the utility model is arranged on below driving frame, and shifting is provided with driving frame
Dynamic rail road (not shown), the moving track include the track in both direction, respectively the first rail parallel to the axial direction of mandrel 111
Road and the second track parallel to the radial direction of mandrel 111, the two tracks are mutually perpendicular to, general first orbital tracking and winding axle
110 group number is identical, that is to say, that each group of top of winding axle 110 sets first track, and the second track is at least provided with one
Root, after the GRP pipe 200 on one group of winding axle 110 is wound, another group of winding axle 110 is moved to by the second track
Top is operated.
The device moved on moving track is wind 120, is also creel, refer to Fig. 2, and wind top exists
Moved on moving track, bottom has two winding machine hands 121, the GRP pipe on each group of winding axle 110 is wound
When 200, winding machine hand 121 is positioned at winding axle 110 both sides.
It is preferred that winding system provided by the utility model also includes glue spreading apparatus (not shown), the glue spreading apparatus is one
Steeping vat, it is fixed on a gluing dolly, and when to carry out operation to a certain group of winding axle 110, gluing dolly is moved to this
The lower section of group winding axle 110, the group is wound all pipe moulds 210 being arranged on axle 110 and is all immersed in steeping vat, complete to apply
Glue.
Fig. 2 is continued referring to, it is necessary to enter it after the winding of GRP pipe 200 on each group of winding axle 110
Row solidification, general solidification use the technique being heating and curing, therefore in each mandrel 111 in winding system provided by the utility model
Jet chimney 112 is internally provided with, the jet chimney 112 surrounds the axially symmetric setting of mandrel 111, and length is equal to mandrel
111 length, and jet chimney 112 is close to the setting of the outer surface of mandrel 111, after winding, to each jet chimney 112
Steam is inside passed through, the GRP pipe 200 being set on mandrel 111 is thermal post curing.
Fig. 3 is refer to, winding system of the present utility model also provides a kind of assisting demolding device 300, positioned at every group of winding
The lower section of axle 110, in the present embodiment, assisting demolding device 300 is a roller 310, and the rolling surface on the roller 310 has and glass
The shape that the outer surface of glass steel conduit 200 matches, or an elastic saddleback can be also set on rolling surface, the lower section of roller 310
One lifting lever apparatus 330 is set, and the lifting lever apparatus 330 can adjust the height where roller 310, when GRP pipe 200
During the demoulding, GRP pipe 200 is pulled on demoulding support 410 using the demoulding dolly in demoulding unit 400, adjusts elevating lever
Device 330 so that roller 310 is increased to the outer surface that rolling surface is close to GRP pipe 200, in drawing process, fiberglass
The outer surface of pipeline 200 contacts with rolling surface, and roller 310 gyrates, and its rotation direction is de- to cause rolling surface direction
Mould direction is moved, and so as to give GRP pipe 200 1 power towards stripping direction, auxiliary glass steel conduit 200 is stripped.
Preferably, it is provided with stripping manipulator (not shown) in demoulding unit 400 provided by the utility model, for transporting
Carry the demoulding dolly (not shown) of the stripping manipulator, for the running track (not shown) of the demoulding dolly movement and de-
Mould holder 410, as shown in figure 1, the GRP pipe 200 after the demoulding is placed on the demoulding support by the stripping manipulator
On 410.The orientation of support 410 is stripped parallel to the stripping direction of GRP pipe 200, in the present embodiment, is provided with
Three row demoulding supports 410, GRP pipe 200 are placed on three after departing from the pipe mould 210 on glass reinforced plastic winding unit 100
On row demoulding support 410.
The application method of glass reinforced plastic pipeline twining system provided by the utility model, comprises the following steps：
It is each in any one group of winding axle 110 when the bore of GRP pipe 200 prepared by needs is less than or equal to 350mm
Pipe mould 210 corresponding to being arranged respectively on mandrel 111, that is to say, that three pipe moulds 210 are arranged, on each mandrel 111
A pipe mould 210 each is arranged, using only the winding machine hand 121 of side to all pipeline moulds in group winding axle 110
Tool 210 carries out simultaneously wound glass fibre and forms GRP pipe 200, all GRP pipes on one group of winding axle 110
After 200 windings, to being passed through steam in the jet chimney 112 in group winding axle 110, make to own in group winding axle 110
GRP pipe 200 be heating and curing, then wind 120 is moved to another group of winding axle 110 along the second track
Top, above-mentioned same operation is carried out to group winding axle 110, when pipeline mould all in the side glass reinforced plastic winding unit 100
The winding of GRP pipe 200 is finished on tool 210, and the GRP pipe 200 for first solidifying completion is stripped；
, will be corresponding when the internal diameter of GRP pipe 200 prepared by needs is more than or equal to 400mm and is less than or equal to 600mm
Pipe mould 210 be set on two adjacent mandrels in any one group of winding axle 110, using only the winding machine of side
Hand 121 carries out simultaneously wound glass fibre to all pipe moulds 210 in group winding axle 110 and forms GRP pipe 200, when
After all GRP pipes 200 on one group of winding axle 110 are wound, in the jet chimney 112 in group winding axle 110
Be passed through steam, all GRP pipe 200 in group winding axle 110 is heating and curing, then wind 120 along
Second track is moved to another group of top of winding axle 110, above-mentioned same operation is carried out to group winding axle 110, when the side glass
The winding of GRP pipe 200 finishes on all pipe moulds 210 in glass steel winding unit 100, will first solidify the glass of completion
Steel conduit 200 is stripped；
When the internal diameter of GRP pipe 200 prepared by needs is more than or equal to 700mm, corresponding pipe mould 210 is arranged
On three adjacent mandrels 111 of any one group of winding axle 110, axle is wound to the group using the winding machine hand 121 of both sides
Pipe mould 210 in 110 winds glass fibre and forms GRP pipe 200, when glass corresponding to every group of winding axle 110 of the side
The winding of glass steel conduit 200 is finished, and the GRP pipe 200 for first solidifying completion is stripped.
It is preferred that can refer to Fig. 2, can be wound not on three groups of winding axles 110 in every side glass reinforced plastic winding unit 100
With the GRP pipe 200 of internal diameter of the pipeline, without changing mandrel 111, and due to the GRP pipe 200 in winding large diameter
When, because both sides winding machine hand 121 operates simultaneously, it can be greatlyd save and wind the time, the time that it expends is unlike same
When GRP pipe 200 of three internal diameters of winding less than or equal to 350mm spent by time it is more, therefore in the glass of winding large diameter
During glass steel conduit 200, the curing and demolding of small internal diameter GRP pipe 200 substantially increases speed of production without waiting for too long
And efficiency.
Embodiment two
Fig. 4 is refer to, the present embodiment and the difference of embodiment one are that assisting demolding device 300 is a transmission chain 320,
The outer surface of transmission chain 320 has been spliced to form the rolling surface to match with the outer surface of GRP pipe 200, transmission chain
For 320 rotating direction equally towards stripping direction, the lower section of transmission chain 320 is same to set lifting lever apparatus 330, is passed for adjusting
Send the height of chain 320.
Compared with prior art, the beneficial effects of the utility model are：Glass reinforced plastic pipeline twining provided by the utility model
System provides two symmetrically arranged glass reinforced plastic winding units 100 and taking off between two glass reinforced plastic winding units 100
Form unit 400, each glass reinforced plastic winding unit 100 include some groups of winding axles 110, and every group of winding axle 110 is at least provided with three
Symmetrical mandrel 111, the diameter of every mandrel 111 is all identical and is less than 150mm, can be simultaneously to the fiberglass of both sides
Pipeline 200 is wound, and the other mandrels in every side 111 are wound after winding, while the fiberglass that just winding is completed
Pipeline 200 is solidified, and after treating that the GRP pipe 200 on all mandrels 111 is wound, winds the glass of completion at first
200 cured completion of steel conduit, then the GRP pipe 200 of both sides can be drawn to the demoulding unit 400 of centre simultaneously
Make the GRP pipe 200 for solidifying completion at first of both sides while be stripped.Multiple glass reinforced plastic pipes can be so manufactured simultaneously
Road 200, improves production efficiency.
Glass reinforced plastic pipeline twining system provided by the utility model, except multiple GRP pipes can be manufactured simultaneously
Beyond 200,350mm GRP pipe 200 is less than or equal to for internal diameter, its corresponding pipe mould 210 is set in arbitrarily
On each mandrel 111 of one group of winding axle 110, using the winding machine hand 121 of side to all in each group of winding axle 110
Pipe mould 210 carries out simultaneously wound formation GRP pipe 200；And it is more than or equal to 400mm for internal diameter and is less than or equal to
600mm GRP pipe 200, its corresponding pipe mould 210 is set in at least two phases of any one group of winding axle 110
On adjacent mandrel 111, all pipe moulds 210 in each group of winding axle 110 are carried out using the winding machine hand 121 of side
Simultaneously wound formation GRP pipe 200；It is more than 700mm GRP pipe 200 for internal diameter, pipe mould 210 is enclosed on
In each group of winding axle 110 on three adjacent mandrels 111, axle 110 is wound to the group simultaneously using both sides winding machine hand 121
Interior all pipe moulds 210 are wound, that is to say, that on the glass reinforced plastic winding unit 100 per side, can not have to change
Mechanism and the GRP pipe 200 for disposably winding three kinds of different inner diameters, and because internal diameter is more than 700mm GRP pipe
200 use both sides winding machine hand 121 simultaneously, therefore its time expended does not have the obvious glass reinforced plastic pipe than making small internal diameter
More than road 200, when waiting the demoulding for the GRP pipe 200 that the winding of this group of GRP pipe 200 completes first to be solidified completion again simultaneously
Do not lose time, improve speed of production and efficiency.
Obviously, it is new without departing from this practicality can to carry out various changes and modification to utility model by those skilled in the art
The spirit and scope of type.If these modifications and variations of the present utility model belong to the utility model claims and its equivalent technologies
Within the scope of, then the utility model is also intended to including these changes and modification.
Claims (9)
1. a kind of glass reinforced plastic pipeline twining system, it is characterised in that including two symmetrically arranged glass reinforced plastic winding units and position
Demoulding unit between two glass reinforced plastic winding units, the glass reinforced plastic winding unit include some groups of winding axles, often
Group, which twines, sets around an axis at least three symmetrical mandrels, and every outside diameter of mandrel is all identical and is less than or equal to 150mm, the demoulding
Multiple demoulding supports corresponding with each mandrel are set in unit.
2. glass reinforced plastic pipeline twining system as claimed in claim 1, it is characterised in that set on the glass reinforced plastic winding unit
Wind, the wind include moving track and the winding machine hand moved on the moving track, the winding
Manipulator is distributed in both sides, the moving track include first track axially in parallel with the mandrel and with the mandrel radially
The second parallel track, the radical of first track are more than or equal to the group number of the winding axle, and length is more than the core
The length of axle, the length of second track are more than or equal to the width of all mandrels arrangement.
3. glass reinforced plastic pipeline twining system as claimed in claim 2, it is characterised in that be additionally provided with glue spreading apparatus, the painting
Adhesive dispenser is arranged on gluing dolly.
4. glass reinforced plastic pipeline twining system as claimed in claim 1, it is characterised in that the mandrel is internally provided with solidification dress
Put, the solidification equipment is the jet chimney inside the mandrel, and the jet chimney is axially symmetric around the mandrel
Set.
5. glass reinforced plastic pipeline twining system as claimed in claim 1, it is characterised in that be additionally provided with auxiliary below the mandrel
Stripper apparatus, the assisting demolding device are provided with the rolling surface to match with the GRP pipe outer surface, the rolling
Face and the GRP pipe outer surface are rolling friction.
6. glass reinforced plastic pipeline twining system as claimed in claim 5, it is characterised in that the assisting demolding device is roller,
The rolling surface is the roller surface.
7. glass reinforced plastic pipeline twining system as claimed in claim 5, it is characterised in that the assisting demolding device is some
Transmission chain, the surface merging of the transmission chain form the rolling surface.
8. glass reinforced plastic pipeline twining system as claimed in claim 5, it is characterised in that below the assisting demolding device by with
In the lifting lever apparatus support for the height for adjusting the rolling surface.
9. glass reinforced plastic pipeline twining system as claimed in claim 1, it is characterised in that be provided with the demoulding in the demoulding unit
Manipulator, the demoulding dolly for delivering the stripping manipulator, the running track for the demoulding dolly movement and the demoulding
GRP pipe after the demoulding is placed on the demoulding support by support, the stripping manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720454391.3U CN206825909U (en) | 2017-04-27 | 2017-04-27 | Glass reinforced plastic pipeline twining system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720454391.3U CN206825909U (en) | 2017-04-27 | 2017-04-27 | Glass reinforced plastic pipeline twining system |
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| Publication Number | Publication Date |
|---|---|
| CN206825909U true CN206825909U (en) | 2018-01-02 |
Family
ID=60768860
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720454391.3U Active CN206825909U (en) | 2017-04-27 | 2017-04-27 | Glass reinforced plastic pipeline twining system |
Country Status (1)
| Country | Link |
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| CN (1) | CN206825909U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106915068A (en) * | 2017-04-27 | 2017-07-04 | 苏州久美玻璃钢股份有限公司 | Glass reinforced plastic pipeline twining system and method |
| CN108544769A (en) * | 2018-04-23 | 2018-09-18 | 河北曜荣玻璃钢设备有限责任公司 | Glass fibre reinforced plastic pipe winder and winding method |
| WO2020107242A1 (en) * | 2018-11-28 | 2020-06-04 | 苏州久美玻璃钢股份有限公司 | Efficient double-yarn-sheet winding machine |
-
2017
- 2017-04-27 CN CN201720454391.3U patent/CN206825909U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106915068A (en) * | 2017-04-27 | 2017-07-04 | 苏州久美玻璃钢股份有限公司 | Glass reinforced plastic pipeline twining system and method |
| CN106915068B (en) * | 2017-04-27 | 2023-10-20 | 苏州久美玻璃钢股份有限公司 | Glass fiber reinforced plastic pipeline winding system and method |
| CN108544769A (en) * | 2018-04-23 | 2018-09-18 | 河北曜荣玻璃钢设备有限责任公司 | Glass fibre reinforced plastic pipe winder and winding method |
| CN108544769B (en) * | 2018-04-23 | 2023-11-03 | 河北曜荣玻璃钢设备有限责任公司 | Glass fiber reinforced plastic pipe winding machine and winding method |
| WO2020107242A1 (en) * | 2018-11-28 | 2020-06-04 | 苏州久美玻璃钢股份有限公司 | Efficient double-yarn-sheet winding machine |
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