CN206824975U - Full-automatic double-face channeling is welding integrated - Google Patents
Full-automatic double-face channeling is welding integrated Download PDFInfo
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- CN206824975U CN206824975U CN201720789612.2U CN201720789612U CN206824975U CN 206824975 U CN206824975 U CN 206824975U CN 201720789612 U CN201720789612 U CN 201720789612U CN 206824975 U CN206824975 U CN 206824975U
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Abstract
It is welding integrated that the utility model discloses a kind of full-automatic double-face channeling, including frame, positioner, pressing device, channeling device, welder and turning device, positioner, pressing device, channeling device, welder and turning device are installed in frame；Pressing device is used to compress the part of positioner positioning on the positioning device, channeling device is used to form gap to the part channeling compressed on the positioning device, welder is used to weld the gap for compressing part on the positioning device, and turning device is used for the part turn-over on positioner.Repeat to position using the all-in-one, compress, channeling, welding, cancelling and compressing and turn-over operation, completing the full-automatic double-face channeling welding of part, simple and compact equipment structure, rationally distributed, machining accuracy is high, stability is good, safe operation and easily operated.
Description
Technical field
It the utility model is related to a kind of machining equipment, more particularly to a kind of full-automatic double-face channeling is welding integrated.
Background technology
In order to ensure that the stabilization of part connection is attached frequently with the mode of welding in industrial production, the life of welding is improved
It is to reduce groove end face and metal deposition to produce one of approach of efficiency, wherein, the most frequently used method is narrow gap welding connection, is passed through
Narrow gap welding connection can greatly reduce deposited metal amount, and so as to improve productivity ratio, therefore, part often needs channeling before welding
Improve the efficiency of welding.But due to adding channeling process before part welds, the production cycle is extended, reduces part
Overall production efficiency, and conventional keyway planer is provided separately with bonding machine, and area occupied is big, and operation is also inconvenient.
Utility model content
It is welding integrated that the utility model provides a kind of full-automatic double-face channeling, to solve above-mentioned technical problem at least
One.
According to one side of the present utility model, there is provided a kind of full-automatic double-face channeling is welding integrated, including frame,
Positioner, pressing device, channeling device, welder and turning device, positioner, pressing device, channeling device, welding
Device and turning device are installed in pressing device in frame and are used to compress the part of positioner positioning on the positioning device,
Channeling device is used to form gap to the part channeling compressed on the positioning device, and welder is used for being pressed on positioner
On part gap welding, turning device is used for the part turn-over on positioner.
Full-automatic double-face channeling of the present utility model is welding integrated to be filled by positioner, pressing device, channeling
Put, welder and turning device integration, realize compact-sized integration apparatus, rationally distributed, good processing stability, be easy to
Operation and processing safety height, due to the machining accuracy of the positioning and the compression guarantee of pressing device of the positioner all-in-one.
In some embodiments, wherein, positioner includes rotating device and detection device, and channeling device includes channeling
Mechanism and supporting mechanism；Detection device and pressing device are located at the top of rotating device, channeling mechanism and welder positioned at rotation
The side of rotary device, supporting mechanism are located at the opposite side of the rotating device relative with channeling mechanism, and turning device is arranged on discharging
End.Thus, the all-in-one is centered on rotating device, and detection device, pressing device, channeling mechanism and supporting mechanism are around rotation
Device is set, and integration apparatus is compact-sized.
In some embodiments, wherein, in addition to control system, rotating device, detection device, pressing device, channeling
Mechanism, supporting mechanism, welder and turning device are connected with control system；The control that detection device exports according to control system
Signal processed is moved at part；Control system is moved at part to rotating device output control signal, control according to detection device
Rotating device rotation processed；Control system is defeated to rotating device and detection device respectively according to the positioning of detection to part
Go out control signal, control rotating device stops the rotation, and control detection device resets；Control system is stopped the rotation according to rotating device
Resetted with detection device and part is pressed on rotation to pressing device and supporting mechanism output control signal, control pressing device respectively
On rotary device, supporting mechanism compressing component is controlled；Control system is according to pressing device and supporting mechanism compressing component to keyway planer
Structure output control signal, control channeling mechanism generate gap to part channeling to part movement and resetted；Control system is according to plane
Groove mechanism is resetted to welder output control signal, and control welder is moved at the gap of part and the gap of part is welded
Connect and reset；Control system is resetted to turning device output control signal, control turning device according to welder turns over part
Face.Thus, rotating device, detection device, pressing device, channeling mechanism, supporting mechanism, welder are controlled by control system
With the job order of turning device, so as to realize full-automation that part double surfacer slot welding connects, production efficiency is improved.
In some embodiments, wherein, in addition to feed arrangement, feed arrangement is arranged on feed end, and feed arrangement will
The part for preparing processing is transported at rotating device.Thus, operator ensures without part is placed into positioner manually
The safety of operator, also, by the way of part is transported at positioner by feeding oil cylinder, ensure the effect of production
Rate, beneficial to the automation for realizing production.
In some embodiments, wherein, in addition to drawing mechanism, drawing mechanism be arranged on discharge end, drawing mechanism bag
Include the discharging supporting device set gradually, discharging rights mechanism and discharge rack；Discharge supporting device, is turned over for supporting turning device
The part turned, and part is transported to discharging and rights mechanism, discharging rights mechanism, for the part for transporting the supporting device that discharges
Right, discharge rack, for placing the part for righting mechanism through discharging and righting.Thus, drawing mechanism by discharge supporting device and
Discharging rights mechanism and the part by turning device turn-over is righted and is deposited on discharge rack, and operator need not keep at the moment
Part is arranged at drawing mechanism, it is only necessary to regularly take the part being deposited on discharge rack away, operation is more convenient.
In some embodiments, wherein, detection device includes detection cylinder and probe, and rotating device includes the first rotation
Servomotor；The driving part rotation of first rotating servo motor, detection cylinder driving probe, which to the part of rotation detect, to be determined
Position.Thus, part is positioned automatically by rotating device and detection device, so as to the precision for ensureing the follow-up channeling of part, welding.
In some embodiments, wherein, pressing device includes compressed oil cylinder, and compressed oil cylinder compresses the part after positioning.
Thus, pressing device is compressed the part positioned by positioner by compressed oil cylinder, ensures the positional precision of part.
In some embodiments, wherein, supporting mechanism includes support cylinder, and channeling device includes channeling oil cylinder and is used for
The cutter holder assembly of planing tool is installed, line direction of the cutter holder assembly described in channeling hydraulic oil cylinder driving along part and planing tool moves back and forth, knife
Frame component sets more planing tool, opposite direction support part of the support cylinder along planing tool to part movement along moving direction.Thus, prop up
The channeling processing that oil cylinder is supportted to part provides support force, part is not moved in channeling, ensures the machining accuracy of part；
Under the driving of channeling oil cylinder, cutter holder assembly moves to product, and the planing tool in cutter holder assembly carries out channeling to part, realizes channeling
Automation, wherein, it is more planing tool in the direction setting of cutter holder assembly movement, the multiple processing of groove is realized, multiple by groove adds
Work makes that groove depth gradually increases or groove width gradually increases, and completes channeling, avoids planing tool caused by a channeling processing and forming amount is big
Planing tool, which collapses to lack, to be scrapped, or causes the surface quality of groove poor.
In some embodiments, wherein, welder includes the first weld cylinder, the second weld cylinder and welding gun, the
One weld cylinder, the second weld cylinder and welding gun are sequentially connected, and the first weld cylinder drives the second weld cylinder and welding gun together
Mobile, the second weld cylinder driving welding gun moves, and the direction of motion of the first weld cylinder and the second weld cylinder is not same flat
In face.Thus, movement of the welding gun in direction in space is realized by adjusting the first weld cylinder and the second weld cylinder, makes welding gun
Moving direction is more flexibly controllable.
In some embodiments, wherein, turning device includes clamp system, switching mechanism and drive mechanism；Clamping machine
Structure includes clamping cylinder and tong, and switching mechanism includes overturning oil cylinder, clamping cylinder driving tong Clamp blocks, and overturning oil cylinder drives
The fitting turnover of clamping, drive mechanism driving clamp system and switching mechanism are moved at positioner or are moved to by dynamic tong
At drawing mechanism.Thus, turning device realizes that part full-automatic double-face channeling welds by clamp system and switching mechanism, improves
Production efficiency, the part after welding can be moved out by the drive mechanism of turning device and turning over for part is carried out at positioner
Face, then by drive mechanism by the part of turn-over move back to positioner carry out the positioning of another side of part, compression, channeling and
Welding, the turn-over of part are operated not at positioner, avoided because the limitation in space causes part can not at positioner
Turn-over, while avoid colliding related device during part turn-over；The part turn-over that drive mechanism will also connect by both sides of plane part slot welding
After be moved at drawing mechanism, realize processing after part automatic arranging stack, by using drive mechanism make this full-automatic one
The layout of body machine is more reasonable, structure is compacter.
Brief description of the drawings
Fig. 1 is the welding integrated overall structure diagram of the full-automatic double-face channeling of the embodiment of the utility model one；
Fig. 2 is the structural representation of the welding integrated middle feed arrangement of full-automatic double-face channeling shown in Fig. 1；
Fig. 3 is the structural representation of the welding integrated middle drawing mechanism of full-automatic double-face channeling shown in Fig. 1；
Fig. 4 is the structural representation of the welding integrated middle positioner of full-automatic double-face channeling shown in Fig. 1 and pressing device；
Fig. 5 is the structural representation of the welding integrated middle channeling device of full-automatic double-face channeling shown in Fig. 1；
Fig. 6 is the structural representation of the welding integrated middle welder of full-automatic double-face channeling shown in Fig. 1；
Fig. 7 is the structural scheme of mechanism of the welding integrated middle turning device of full-automatic double-face channeling shown in Fig. 1.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 to 7 schematically shows that a kind of full-automatic double-face channeling of embodiment of the present utility model is welded
The structure of machine.
As shown in figure 1, the full-automatic double-face channeling is welding integrated including frame 1, positioner 2, pressing device 3, plane
Slot device 4, welder 5 and turning device 6.
Positioner 2, pressing device 3, channeling device 4, welder 5 and turning device 6 are fixed in frame 1.
As shown in Figure 1, Figure 4 and Figure 5, positioner 2 includes rotating device 22 and detection device 21, and channeling device 4 includes
Channeling mechanism 41 and supporting mechanism 42, rotating device 22, channeling mechanism 41, supporting mechanism 42, welder 5 and turning device 6
Installed in the lower part of frame 1, detection device 21 and hold-down mechanism 3 are arranged on the upper part of frame 1 and are located at rotating device 22
Top, channeling mechanism 41 and welder 5 are located at the side (front side of rotating device 22 in Fig. 1) of rotating device 22, support
Mechanism 42 is oppositely arranged with channeling mechanism 41 and positioned at another survey (rear side of rotating device 22 in Fig. 1) of rotating device 22, turned over
Rotary device 6 is arranged on discharge end (right side of rotating device 22 in Fig. 1).
During machining part 10 welded using the full-automatic double-face channeling, the part 10 for preparing channeling is placed on rotation
On rotary device 22, rotating device 22 with prepare channeling part 10 rotate, detection device 21 to rotation preparation channeling zero
Part 10 is positioned, and after the completion of positioning, rotating device 22 stops the rotation, and pressing device 3 will be pressed on by the part 10 being accurately positioned
On rotating device 22, part 10 is avoided to move in process, supporting mechanism 42 holds out against zero be pressed on rotating device 22
Part 10, detection device 21 reset, and channeling mechanism 41 is from the side relative to supporting mechanism 42 to being pressed on rotating device 22
Part 10 carries out channeling and forms gap 101, and supporting mechanism 42 supports part 10 to avoid moving during the channeling of part 10, welding dress
The gap 101 for putting the part 10 after 5 pairs of channelings being pressed on rotating device 22 is welded, and pressing device 3 is cancelled to welding
The turn-over of part 10 after welding is repeated once the positioning of part 10, compression, plane by the compression of part 10 afterwards, turning device 6
Groove, welding, the full-automatic double-face channeling welding for cancelling completion part 10 after compression and turn-over operation.By positioner 2, compress dress
3, channeling device 4, welder 5 and turning device 6 is put uniformly to be fixed in frame 1, make the apparatus structure it is compact, layout close
Reason.
Positioning processing is carried out to the part 10 for preparing processing as a result of positioner 2, pressing device 3 enters to part 10
Row compresses, therefore can ensure the precision of the processing of the all-in-one and the stability of processing.
Preferably, the full-automatic double-face channeling is welding integrated also includes control system, rotating device 22, detection device
21st, pressing device 3, channeling mechanism 41, supporting mechanism 42, welder 5 and turning device 6 are connected with the control system；
The control signal that detection device 21 exports according to control system is moved at part 10；Control system moves according to detection device 21
Rotated to part 10 to the output control signal of rotating device 22, control rotating device 22；Control system is according to detection device 21
The positioning for detecting part 10 stops rotation to rotating device 22 and the output control signal of detection device 21, control rotating device 22
Turn, control detection device 21 resets；Control system stops the rotation to reset to compression with detection device 21 according to rotating device 22 to be filled
3 and the output control signal of supporting mechanism 42 are put, part 10 is pressed on rotating device 22 by control pressing device 3, control support
The compressing component 10 of mechanism 42；Control system exports according to pressing device 3 and the compressing component 10 of supporting mechanism 42 to channeling mechanism 41
Control signal, control channeling mechanism 41 is moved to the channeling of part 10 and resetted to part 10；Control system is according to channeling mechanism 41
Reset and be moved to the output control signal of welder 5, control welder 5 at the gap 101 of part 10 to the seam of part 10
Gap 101 is welded and resetted；Control system is resetted to the output control signal of turning device 6 according to welder 5, controls turning device
6 by the turn-over of part 10.Control system is repeated once aforesaid operations, realizes the full-automation that the double surfacer slot welding of part 10 connects, carries
The high efficiency of production.
Preferably, control system is programmed by PLC, touch-screen and photoelectric sensor etc. control the positioning in the all-in-one
Device 2, pressing device 3, channeling device 4, welder 5 and turning device 6 work order, realize the automatic of all-in-one
Change.
Preferably, positioner 2, pressing device 3, channeling device 4, welder 5 and turning device 6 are fixed by screw
It is corresponding in frame 1 that multigroup installation screw or installation through-hole, positioner 2, pressing device 3, channeling dress are set in frame 1
Put 4, welder 5 and turning device 6 can be by the adjustment position at different installation screw or installation through-hole, with suitable
Answer various sizes of product.
Preferably, as depicted in figs. 1 and 2, the all-in-one also includes feed arrangement 7, and feed arrangement 7 is arranged on feed end
(left side shown in Fig. 1), feed arrangement 7 include charging oil cylinder 71, the first guide pillar 72, plate 73, feed head 74 are fixedly mounted and enters
Flitch 75, the cylinder body of charging oil cylinder 71 are fixedly connected by the way that plate 73 is fixedly mounted with feedboard 75, feed head 74 and at least one
First guide pillar 72 is connected with the piston rod of charging oil cylinder 71, and the first guide pillar 72 is adapted to plate 73 is fixedly mounted.By parts to be processed
(right side of feed head 74 in Fig. 1, for the ease of description, front and rear in Fig. 1 be X-direction, a left side for 10 sides for being placed on feed head 74
The right side is Y-direction, is up and down Z-direction), because feed head 74 is connected with the first guide pillar 72, the first guide pillar 72 is with being fixedly mounted plate 73
Adaptation, the piston rod of charging oil cylinder 71 stretch out driving feed head 74 and smoothly promote the part 10 for preparing to process on feedboard 75
Motion, until parts to be processed 10 is moved at rotating device 22, the piston rod of charging oil cylinder 71 resets.In another embodiment
In, feed arrangement 7 can also use the form (not shown) of manipulator, realize that manipulator will prepare by the form of programming
The part 10 of processing is transported at rotating device 22.In yet another embodiment, feed arrangement 7 can also use the side of transmission belt
Formula (not shown), drive conveyer belt that part 10 to be processed is transported at rotating device 22 by servomotor.
Preferably, as shown in figures 1 and 3, the all-in-one also includes drawing mechanism 8, and drawing mechanism 8 is arranged on discharge end
(right side shown in Fig. 1), drawing mechanism 8 includes discharging supporting device 81, discharging rights mechanism 82 and discharge rack 83, discharging supporting
Mechanism 81, discharging rights mechanism 82 and discharge rack 83 is fixedly mounted on discharging support 84 successively, and discharging supporting device 81 supports
The part 10 connect by double surfacer slot welding that turning device 6 is overturn, and part 10 is transported to discharging and rights mechanism 82, discharging is turned over
Positive mechanism 82 is placed on discharge rack 83 after part 10 is righted.
Preferably, as shown in figure 3, discharging support 84 sets longitudinal (Z-direction) discharging support guide rail 841, discharging supporting
Mechanism 81 sets the first sliding block 811 coordinated with discharging support guide rail 841, and discharging supporting device 81 also includes the first supporting oil cylinder
812nd, discharge bearing support 813, the second supporting oil cylinder 814 and discharging bearing support adjustment part 815, and the first sliding block 811 supports with discharging
Frame 813 is be hinged, and the one end for the bearing support 813 that discharges is connected with discharging bearing support adjustment part 815, the piston of the second supporting oil cylinder 814
Bar and discharging bearing support adjustment part 815 are be hinged, and the cylinder body of the second supporting oil cylinder 814 and the first sliding block 811 are be hinged, the first supporting oil
The cylinder body of cylinder 812 is fixedly connected with discharging support 41, and the piston rod of the first support cylinder 812 is fixedly connected with the first sliding block 811.
Under the driving of the first supporting oil cylinder 812, the first sliding block 811 is with discharging bearing support 813, the second supporting oil cylinder 814 and discharging
Bearing support adjustment part 815 moves the part 10 that supporting is overturn through turning device 6, the second supporting along discharging support guide rail 841 upwards
The driving discharging bearing support of oil cylinder 814 adjustment part 815 drives the one end for the discharging bearing support 813 being attached thereto to move downward, and discharges
The run-off the straight of bearing support 813, the part 10 to discharge on bearing support 813 are slided by the gravity of itself to lower.For the ease of supporting
Part 10, the quantity of discharging bearing support 813 are at least two, groove 816 and discharging branch are set on discharging bearing support adjustment part 815
The removable connection of bolster 813, discharging bearing support 813 can be along the distance between movable adjustment discharging bearing supports 813 of groove 816
To support various sizes of part 10.
Preferably, as shown in figure 3, discharging rights, mechanism 82 rights oil cylinder 821 including discharging and discharging rights plate 822, goes out
Material, which rights the both ends of plate 822 and rights the piston rod of oil cylinder 821 with discharging support 84 and discharging respectively, to be hinged, and is discharged and is righted oil cylinder
821 cylinder body is be hinged with discharging support 84, after discharging rights the part 10 that the undertaking discharging supporting device 81 of plate 822 moves, is going out
Material is righted under the piston rod driving of oil cylinder 821, and discharging rights plate 822 and overturn, and discharging is righted the part 10 on plate 822 and turns over
Face simultaneously falls on discharge rack 83.
Preferably, as shown in figure 3, discharge rack 83 includes discharging Shift cylinder 831, roller 832, discharging rack 833 and
Discharge baffle 834, discharging rack 833 are fixedly connected with discharge baffle 834, and discharging rights plate 822, discharging rack 833 and
Discharge baffle 834 surrounds discharging rest area, and roller 832 is installed in rotation on discharging rack 833, roller 832 and discharging
Support 84 is adapted to, and the cylinder body of discharging Shift cylinder 831 is fixedly connected with discharging support 84, the piston rod for the Shift cylinder 831 that discharges
It is fixedly connected with discharging rack 833 or discharge baffle 834.When the quantity of the part 10 of placement gradually increases, due to roller
832 are adapted to discharging support 84, under the piston rod driving of discharging Shift cylinder 831, with the roller that is connected of discharging rack 833
832 roll along the track of discharging support 84 so that roller 832, discharging rack 833 and discharge baffle 834 move right, by going out
Material right plate 822, discharging rack 833 and discharge baffle 834 surround discharging rest area gradually increase.When hydraulic oil cylinder driving stroke reaches
During to maximum, the capacity for the rest area that discharges reaches maximum, now, takes out the part 10 in discharging rest area, and discharge mobile oil
The piston rod of cylinder 831 resets, and righting plate 822, discharging rack 833 and discharge baffle 834 by discharging surrounds discharging rest area appearance
Amount is minimum, collects part 10 again.
Preferably, charging oil cylinder 71 is connected with control system, and control system is according to turning device 6 by part 10 by rotating dress
Put 22 and be transported to drawing mechanism 8 to the charging output control signal of oil cylinder 71, control, which feeds oil cylinder 71, will prepare the part 10 of channeling
It is transported at rotating device 22 and resets.
Preferably, the first supporting oil cylinder 812, the second supporting oil cylinder 814, discharging right oil cylinder 821 and discharging Shift cylinder
831 are connected with control system；Part 10 is transported to discharging bearing support by control system according to turning device 6 by rotating device 22
813, to the first supporting oil cylinder 812 and the output control signal of the second supporting oil cylinder 814, control the first supporting oil cylinder 812 and second
The driving discharging bearing support 813 of oil cylinder 814 is held part 10 is transported into discharging to right plate 822；Control system is according to discharging bearing support
Part 10 is transported to discharging by 813 to be righted plate 822 and rights the output control signal of oil cylinder 821 to discharging, and control discharging rights oil cylinder
821 driving dischargings, which right plate 822, to be overturn part 10 and falls on discharge rack 83；Control system rights plate 822 according to discharging to be made
Part 10 overturns and fallen and driven on discharge rack 83 to the discharging output control signal of Shift cylinder 831, control discharging Shift cylinder 831
Dynamic discharging rack 833 and discharge baffle 834 move, and make to right plate 822, discharging rack 833 and discharge baffle 834 by discharging
Discharging rest area is surrounded gradually to increase.After part 10 of discharging rest area are taken out, control system is defeated to discharging Shift cylinder 831
Go out control signal, the piston rod of control discharging Shift cylinder 831 resets, and now, plate 822, discharging rack 833 is righted by discharging
It is minimum that discharging rest area capacity is surrounded with discharge baffle 834.
Preferably, as shown in Figure 1 and Figure 4, detection device 21 includes detection cylinder 211 and probe 212, rotating device 22 wrap
Include the first rotating servo motor 221.Part 10 to be positioned is placed on the first rotating servo motor 221 of positioner 2, detection
Cylinder 211 drives probe 212 to be moved to part 10, and when probe 212 moves to the position of setting, detection cylinder 211 stops driving,
First rotating servo motor 221 drives part 10 to rotate, and probe 212 starts to detect, and is rotated to when probe 212 detects part 10
During the position of positioning, photoelectric sensor sends signal, and the first rotating servo motor 221 stops driving, now completes part 10
Positioning.Preferably, rotating device 22 also includes Shift cylinder 222 and live spindle 223, and the first rotating servo motor 221 turns
Axle is fixedly connected with live spindle 223, and the support of the piston rod of Shift cylinder 222 and the first rotating servo motor 221, which is fixed, to be connected
Connect and drive the first rotating servo motor 221 to move up and down, live spindle 223 is arranged to multi-step cylinder to position and support zero
Part 10, live spindle 223 are designed to sizes specification, can be changed according to the size of the part 10 of processing.In some realities
To apply in example, the all-in-one can learn whether probe 212 completes the positioning of part 10 by the displacement of detection probe 212, so as to
Stop the rotation the rotation of device 22, can be by setting gap in the weld of part 10, probe 212 is in detection cylinder 211
Driving is moved to the surface of part 10 to be positioned, and probe 212 stops movement, the first rotating servo motor 221 driving part
10 rotate, and when gap is gone at the place of probe 212, in the inserted into gap of probe 212, the displacement of probe 212 changes, and first
Rotating servo motor 221 stops driving, completes the positioning of part 10.
Preferably, as shown in Figure 1 and Figure 4, pressing device 3 includes compressed oil cylinder 311.The piston rod of compressed oil cylinder 311 to
The part 10 behind tightening position is pushed, avoids part 10 from moving, probe 212 gos up under the driving of detection cylinder 211.Preferably,
As shown in figure 4, the cylinder body of compressed oil cylinder 311 is connected by screw with frame 1, left and right directions (the X side in Fig. 1 along Fig. 4 of frame 1
To) multigroup installation screw or installation through-hole are set, to adjust the position of compressed oil cylinder 311 as needed.Preferably, such as Fig. 4 institutes
Show, pressing device 3 also includes the second guide pillar 312 and briquetting 313, the work of the guide pillar 312 of briquetting 313 and second and compressed oil cylinder 311
Stopper rod is connected, and the second guide pillar 312 is adapted to the top of frame 1, and under the driving of compressed oil cylinder 311, briquetting 313 is smoothly transported downwards
Dynamic and final compressing component 10.Preferably, as shown in figure 4, comprising at least two pieces of briquettings 313, and the distance between briquetting 313 can
Adjust, so as to realize that pressing device 3 compresses various sizes of part 10.
Preferably, as shown in Figure 1 and Figure 5, channeling device 4 includes channeling mechanism 41 and supporting mechanism 42, supporting mechanism 42
Including support cylinder, channeling mechanism 41 includes channeling oil cylinder 411 and the cutter holder assembly for installing planing tool.Channeling oil cylinder 411 drives
Line direction of the movable knife rack component along planing tool and part 10 moves back and forth (X-direction in Fig. 1), is set on the moving direction of cutter holder assembly
Put it is more planing tool, can be by adjusting by be passed successively close to more depth direction planing tool of the part 10 to the remote direction of part 10
Increase and (or) width is incremented by successively, realize the gradual processing of channeling, avoiding planing tool, channeling processing and forming amount is made greatly because of one time
Into planing tool collapse to lack and scrap, or the surface quality of groove is poor.Preferably, as shown in figure 4, the cylinder body of support cylinder passes through screw and machine
Frame 1 connects, and the left and right directions (X-direction in Fig. 1) along Fig. 4 of frame 1 sets multigroup installation screw or installation through-hole, with as needed
Adjust the position of support cylinder.Preferably, channeling device 4 also includes channeling sliding block 412 and channeling guide rail 415, and cutter holder assembly is also
Including screw component 413 and knife rest 414, channeling sliding block 412 is adapted to channeling guide rail 415, screw component 413 and channeling sliding block
412 are fixedly connected with knife rest 414, set multiple mounting holes to be used to install planing tool on knife rest 414, channeling oil cylinder 411 drives channeling
Sliding block 412 drives screw component 413 and knife rest 414 to be moved along channeling guide rail 415, can be adjusted by adjusting screw component 413
The height of knife rest 414.Preferably, screw component 413 is connected by screw with channeling sliding block 412, and channeling sliding block 412 is along Fig. 5
Fore-and-aft direction (X-direction in Fig. 1) sets multigroup installation screw or installation through-hole, is connected with adjusting as needed with screw component 413
The position of the knife rest 414 connect.
Preferably, as shown in figures 1 to 6, welder 5 includes the first weld cylinder 51, the second weld cylinder 52 and weldering
Rifle 53, the first weld cylinder 51, the second weld cylinder 52 and welding gun 53 are sequentially connected, the first weld cylinder 51 and the second welding gas
The direction of motion of cylinder 52 is not in the same plane.First weld cylinder 51 drives the second weld cylinder 52 and welding gun 53 to part 10
Mobile (X-direction in Fig. 1), driving direction and the axle clamp angle of X, Y and Z tri- of the second weld cylinder 52 are acute angle, the second weld cylinder
For 52 driving head towards obliquely downward, the second weld cylinder 52 driving welding gun 53 is obliquely upward or obliquely downward is moved, and passes through adjustment first
The weld cylinder 52 of weld cylinder 51 and second adjusts the locus of welding gun 53.Preferably, welder 5 also includes welding sliding block
54 are fixedly connected with welding guide rail 55, welding sliding block 54 with the cylinder body of the second weld cylinder 52, the piston of the second weld cylinder 52
Bar is connected with welding gun 53, and the cylinder body of the first weld cylinder 51 is fixedly connected with welding guide rail 55, the piston of the first weld cylinder 51
Bar is fixedly connected with welding sliding block 54；First weld cylinder 51 driving welding sliding block 54 drives the second weld cylinder 52 and welding gun 53
Moved along welding guide rail 55, it is preferred that the cylinder body of the second weld cylinder 52 is connected by screw with welding sliding block 54, welds sliding block
54 set multigroup installation screw or installation through-hole along Fig. 6 left and right directions (X-direction in Fig. 1), to adjust the second weld cylinder 52
Position, the second weld cylinder and 52 is set to drive welding gun 53 closer or far from part 10.
Preferably, as shown in Figure 1 and Figure 7, turning device 6 includes clamp system 61, switching mechanism 62 and drive mechanism 63,
Clamp system 61 includes clamping cylinder 611 and tong 612, and switching mechanism 62 includes overturning oil cylinder 621, and drive mechanism 63 includes moving
Movable slider 635 and moving guide rail 636, mobile sliding block 635 is matched somebody with somebody with moving guide rail 636 to be merged clamp system 61 and switching mechanism 62
It is connected with drive mechanism 63.Clamping cylinder 611 drives the Clamp blocks 10 of tong 612, and overturning oil cylinder 621 drives tong 612 to press from both sides
Tight part 10 is overturn, and the mobile sliding block 635 of the driving of drive mechanism 63 is with clamp system 61 and switching mechanism 62 along moving guide rail
636 are moved at positioner 2 or at drawing mechanism 8.The mobile order of part 10 after first face channeling welding：Clamp system 61
It is moved to switching mechanism 62 at part channeling, the Clamp blocks 10 of clamp system 61, Shift cylinder 222 drives the first rotating servo
Motor 221 drives live spindle 223 to move down, and support block 9 supports part 10, and drive mechanism 63 drives clamp system 61 and turned over
Part 10 is moved at fitting turnover by rotation mechanism 62, and switching mechanism 62 drives clamp system 61 to send zero back to after part 10 is overturn
At part channeling, Shift cylinder 222 drives the first rotating servo motor 221 to drive live spindle 223 to move up, live spindle
233 support parts 10；After the completion of part 10 both sides of plane part slot welding connects, drive mechanism 63 drives mobile sliding block 635 with clamping again
Mechanism 61 and switching mechanism 62 move along moving guide rail 636, complete the mobile order that double surfacer slot welding connects rear part 10：Clamping machine
Structure 61 and switching mechanism 62 are moved at part channeling, the Clamp blocks 10 of clamp system 61, the rotation of the driving of Shift cylinder 222 first
Servomotor 221 drives live spindle 223 to move down, and support block 9 supports part 10, and drive mechanism 63 drives clamp system 61
Part 10 is moved at fitting turnover with switching mechanism 62, switching mechanism 62 drives clamp system 61 again to overturn part 10
After be sent at discharging.
Preferably, a pair of clamp systems 61, mobile sliding block 635 and moving guide rail 636, mobile sliding block 635 and movement are set
Guide rail 636 is adapted to, and clamp system 61 is connected with mobile sliding block 635, and two mobile sliding blocks 635 are connected by connecting rod 631, upset
Mechanism 62 is connected with one of clamp system 61, when switching mechanism 62 drives connected clamp system 61 to overturn, one
Clamp system 61 is overturn simultaneously.In some embodiments, as shown in fig. 7, switching mechanism 62 also include overturning oil cylinder 621,
First rack 622 and first gear 623, first gear 623 are fixedly connected with clamp system 61, the driving of overturning oil cylinder 621 first
The movement of rack 622 drives the first gear 623 being engaged with to rotate, and first gear 623 drives the clamp system 61 being attached thereto
Rotate.Preferably, turning device 6 is two, and turning device 6 is arranged on the both sides of frame 1.In another embodiment, tipper
Structure is from rotating servo motor and (not shown) is connected with clamp system 61, rotating servo motor 61 turns of clamp system of driving
It is dynamic.Preferably, clamp system 61 clamps the part 10 after welding, and Shift cylinder 222 drives the first rotating servo motor 221 to drive
Live spindle 223 moves down, and avoids influenceing upset of the switching mechanism 62 to part 10.
In some embodiments, as shown in fig. 7, drive mechanism 63 includes the second rotating servo motor 632, second gear
633 and second rack 634, the rotating shaft of the second rotating servo motor 632 be fixedly connected with second gear 633, the second rotating servo
The support of motor 632 is fixedly connected with a mobile sliding block 635, and the second rack 634 is set along moving guide rail 636, is watched in rotation
Second gear 633 under the driving of motor is taken to rotate, because the rack 634 of second gear 633 and second engages, the band of second gear 633
Move in the direction of dynamic mobile sliding block 635, clamp system 61 and switching mechanism 62 along the second rack 634.In another embodiment, drive
Motivation structure 63 includes cylinder or oil cylinder (not shown), cylinder or hydraulic oil cylinder driving movement sliding block 635, clamp system 61 and upset
Mechanism 62 moves along moving guide rail 636.
Preferably, cylinder 211, the first rotating servo motor 221, Shift cylinder 222, compressed oil cylinder 311, support oil are detected
Cylinder, channeling oil cylinder 411, the first weld cylinder 51, the second weld cylinder 52, clamping cylinder 611, overturning oil cylinder 621 and second revolve
Turn servomotor 632 to be connected with control system, control system rotates by the way that control signal is exported to detection cylinder 211, first
Servomotor 221, Shift cylinder 222, compressed oil cylinder 311, support cylinder, channeling oil cylinder 411, the first weld cylinder 51, second
Weld cylinder 52, clamping cylinder 611, the rotating servo motor 632 of overturning oil cylinder 621 and second control positioner 2, pressing device
3rd, the job order of channeling device 4, welder 5 and turning device 6.
Above-described is only some embodiments of the present utility model.For the person of ordinary skill of the art,
On the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these belong to this practicality
New protection domain.
Claims (10)
1. full-automatic double-face channeling is welding integrated, it is characterised in that including frame (1), positioner (2), pressing device
(3), channeling device (4), welder (5) and turning device (6), the positioner (2), pressing device (3), channeling device
(4), welder (5) and turning device (6) are installed in the frame (1)；
The pressing device (3) is used to the part (10) of the positioner (2) positioning being pressed on the positioner (2)
On, the channeling device (4) is used to form gap (101) to part (10) channeling being pressed on the positioner (2), institute
State gap (101) welding that welder (5) is used for the part (10) to being pressed on the positioner (2), the upset
Device (6) is used for part (10) turn-over on the positioner (2).
2. full-automatic double-face channeling according to claim 1 is welding integrated, it is characterised in that the positioner (2)
Including rotating device (22) and detection device (21), the channeling device (4) includes channeling mechanism (41) and supporting mechanism (42)；
The detection device (21) and pressing device (3) are located at the top of the rotating device (22), the channeling mechanism (41)
It is located at the side of the rotating device (22) with welder (5), the supporting mechanism (42) is located at and the channeling mechanism
(41) opposite side of the relative rotating device (22), the turning device (6) are arranged on discharge end.
3. full-automatic double-face channeling according to claim 2 is welding integrated, it is characterised in that also including control system,
The rotating device (22), detection device (21), pressing device (3), channeling mechanism (41), supporting mechanism (42), welder
(5) it is connected with turning device (6) with the control system；
The control signal that the detection device (21) exports according to the control system is moved to part (10) place；The control system
System is moved to part (10) place to the rotating device (22) output control signal according to the detection device (21), described in control
Rotating device (22) rotates；The control system detects the positioning of part (10) respectively to institute according to the detection device (21)
Rotating device (22) and detection device (21) output control signal are stated, controls the rotating device (22) to stop the rotation, controls institute
State detection device (21) reset；The control system is stopped the rotation and the detection device (21) according to the rotating device (22)
Reset respectively to the pressing device (3) and supporting mechanism (42) output control signal, control the pressing device (3) by part
(10) it is pressed on the rotating device (22), controls the supporting mechanism (42) compressing component (10)；The control system root
According to the pressing device (3) and supporting mechanism (42) compressing component (10) to channeling mechanism (41) output control signal, control
The channeling mechanism (41) is made to generate gap (101) to part (10) channeling to part (10) movement and reset；The control system
System is resetted to the welder (5) output control signal according to the channeling mechanism (41), controls the welder (5) to move
Move to the gap of part (10) (101) place and the gap (101) of part (10) is welded and resetted；The control system is according to
Welder (5) is resetted to the turning device (6) output control signal, controls the turning device (6) to turn over part (10)
Face.
4. full-automatic double-face channeling according to claim 3 is welding integrated, it is characterised in that also including feed arrangement
(7), the feed arrangement (7) is arranged on feed end, and the part (10) for preparing processing is transported to described by the feed arrangement (7)
Rotating device (22) place.
5. full-automatic double-face channeling according to claim 3 is welding integrated, it is characterised in that also including drawing mechanism
(8), the drawing mechanism (8) is arranged on discharge end, and the drawing mechanism (8) includes the discharging supporting device set gradually
(81), discharging rights mechanism (82) and discharge rack (83)；
The discharging supporting device (81), transported for supporting the part (10) of the turning device (6) upset, and by part (10)
Deliver to the discharging and right mechanism (82),
The discharging rights mechanism (82), and the part (10) for the discharging supporting device (81) to be transported rights,
The discharge rack (83), for placing the part (10) for righting mechanism (82) through the discharging and righting.
6. the full-automatic double-face channeling according to claim 2 to 5 any one is welding integrated, it is characterised in that described
Detection device (21), which includes detection cylinder (211) and probe (212), the rotating device (22), includes the first rotating servo motor
(221)；
First rotating servo motor (221) driving part (10) rotation, the detection cylinder (211) drive the probe
(212) Detection location is carried out to the part (10) of rotation.
7. full-automatic double-face channeling according to claim 6 is welding integrated, it is characterised in that the pressing device (3)
Including compressed oil cylinder (311), the compressed oil cylinder (311) compresses the part (10) after positioning.
8. full-automatic double-face channeling according to claim 7 is welding integrated, it is characterised in that the supporting mechanism (42)
Including support cylinder, the channeling mechanism (41) includes channeling oil cylinder (411) and the cutter holder assembly for installing planing tool, the plane
Groove oil cylinder (411) drives line direction of the cutter holder assembly along part (10) and planing tool to move back and forth, the cutter holder assembly edge
Moving direction setting is more planing tool, described in the opposite direction support that the support cylinder moves along the planing tool to the part (10)
Part (10).
9. full-automatic double-face channeling according to claim 8 is welding integrated, it is characterised in that the welder (5)
Including the first weld cylinder (51), the second weld cylinder (52) and welding gun (53), first weld cylinder (51), the second welding
Cylinder (52) and welding gun (53) are sequentially connected, and first weld cylinder (51) drives the second weld cylinder (52) and welding gun (53)
Move together, second weld cylinder (52) drives the welding gun (53) mobile, the first weld cylinder (51) and the second welding
The direction of motion of cylinder (52) is not in the same plane.
10. full-automatic double-face channeling according to claim 9 is welding integrated, it is characterised in that the turning device (6)
Including clamp system (61), switching mechanism (62) and drive mechanism (63)；
The clamp system (61) includes clamping cylinder (611) and tong (612), and the switching mechanism (62) includes overturning oil cylinder
(621),
The clamping cylinder (611) drives tong (612) Clamp blocks (10), described in overturning oil cylinder (621) driving
Tong (612) overturns the part (10) of clamping, and the drive mechanism (63) drives the clamp system (61) and switching mechanism
(62) it is moved to the positioner (2) place or is moved to the drawing mechanism (8) place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720789612.2U CN206824975U (en) | 2017-06-29 | 2017-06-29 | Full-automatic double-face channeling is welding integrated |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720789612.2U CN206824975U (en) | 2017-06-29 | 2017-06-29 | Full-automatic double-face channeling is welding integrated |
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| Publication Number | Publication Date |
|---|---|
| CN206824975U true CN206824975U (en) | 2018-01-02 |
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ID=60778496
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108381196A (en) * | 2018-04-28 | 2018-08-10 | 佛山市佛大华康科技有限公司 | A kind of flange automatic production line |
| CN108856539A (en) * | 2018-07-19 | 2018-11-23 | 广州德亚机械制造有限公司 | Flange location locking mechanism |
-
2017
- 2017-06-29 CN CN201720789612.2U patent/CN206824975U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108381196A (en) * | 2018-04-28 | 2018-08-10 | 佛山市佛大华康科技有限公司 | A kind of flange automatic production line |
| CN108381196B (en) * | 2018-04-28 | 2024-04-30 | 佛山市佛大华康科技有限公司 | Automatic flange processing production line |
| CN108856539A (en) * | 2018-07-19 | 2018-11-23 | 广州德亚机械制造有限公司 | Flange location locking mechanism |
| CN108856539B (en) * | 2018-07-19 | 2023-09-08 | 广州德亚机械制造有限公司 | Flange positioning and locking mechanism |
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