CN206818439U - A kind of sampler and sheet processing system - Google Patents
A kind of sampler and sheet processing system Download PDFInfo
- Publication number
- CN206818439U CN206818439U CN201621484943.7U CN201621484943U CN206818439U CN 206818439 U CN206818439 U CN 206818439U CN 201621484943 U CN201621484943 U CN 201621484943U CN 206818439 U CN206818439 U CN 206818439U
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- China
- Prior art keywords
- dust
- disk
- cutting
- workbench
- sampler
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model embodiment discloses a kind of sampler and sheet processing system, including frame, and frame is provided with workbench;Workbench is provided with curved boom.Curved boom one end is fixed with workbench.The other end of curved boom is provided with cylinder;Workbench is provided with cutting hole, and cylinder lower end is provided with dust cover.Frame is provided with fixed plate, and fixed plate is provided with cutting control device, and cutting control device is provided with pressure cylinder device, pressure cylinder device is provided with electric machine main shaft, electric machine main shaft upper end is equiped with gong knife, and the first dust is equiped with gong knife and hangs disk, gong knife upper end passes the first dust and hangs disk.First dust is hung and dust bag is provided with below disk, and dust bag is hung disk with the first dust and connected.A kind of sampler and sheet processing system provided in the utility model embodiment, the harm that cutting chip is brought to environment and operating personnel is avoided in sampling process.
Description
Technical field
It the utility model is related to automatic field, more particularly to a kind of sampler and sheet processing system.
Background technology
In PCB manufacturing process flow, particularly important the step for PCB slice analysis, specific steps include:
1st, PCB is sampled:Board Under Test is sampled by sampler of cutting into slices (such as small punch press);
2nd, PCB glued membranes:By resin or polyester resin section reverse mould;
3rd, print pre-grinding:Polished using water-fast grinding abrasive paper for metallograph and polishing material in grinder;
4th, slicing treatment:Using analyze liquid (generally 50ml 3% weak acid solution or water plus 15ml~25ml ammoniacal liquor with
Dioxygen water mixed liquid) processing.
Wherein, do the quality cut into slices and directly influence subsequent step, the section produced is sentencing for product quality
Fixed, analysis basis.In the prior art, using hold-down mechanism, enter retraction mechanism, automatic feed mechanism, dust collection mechanism, control
Panel and control main frame, it can quickly and easily cut out section.But due to, it is necessary to cut to sample, being pressed in sampling
Definite shape cutting to obtain required print, the step for can produce more cutting chip, caused chip and dust are to surrounding
Environmental hazard is larger, and falling on the face or is causing groups of people's allergy, it is also possible to brings unnecessary trouble to section work.
For drawbacks described above present in prior art, the utility model provides a kind of taking with higher sealing effect
Model machine, the harm that is brought to environment and operating personnel of cutting chip is avoided, being also prevented from cutting chip makes portion inside device
Part causes to damage.
Utility model content
The utility model embodiment discloses a kind of sampler and sheet processing system, will be produced by grinder
Pcb board, be sampled in sampler, be easy to detect.Coupongs are treated using dust cover to be compressed, and avoid cutting chip
Splashing;Set simultaneously in frame cavity and interconnect the first dust extension disk, dust bag and the second dust extension disk so that cutting
Chip hangs disk via the first dust, dust bag is focused into the second dust and hung in disk, and the second dust is hung into disk by dust catcher and arranged
Go out, make the sampler in the utility model embodiment that there is higher dust-proof effect, avoid cutting chip to environment and behaviour
The harm brought as personnel, while prevent that cutting chip makes the part inside device cause to damage.
A kind of sampler and sheet processing system that the utility model embodiment provides, including frame, set in the frame
There is workbench;The workbench is provided with curved boom;Described curved boom one end is fixed with the workbench, and the other end of the curved boom is set
There is cylinder;The workbench is provided with cutting hole, and the cylinder lower end is provided with dust cover, and the dust cover is directed at the cutting
Hole;
The frame is provided with fixed plate, and the fixed plate is provided with cutting control device;The cutting control device with
The fixed plate is flexibly connected;The cutting control device is provided with pressure cylinder device, and the pressure cylinder device is provided with
Electric machine main shaft, the electric machine main shaft upper end are equiped with gong knife;The gong knife is directed at the cutting hole, for cutting positioned at cutting hole
In plate to be sampled;
The first dust is equiped with the gong knife and hangs disk, first dust is hung disk and fixed with gong knife, the gong knife upper end
Pass first dust and hang disk;First dust is hung and dust bag is provided with below disk, the dust bag and first dust
Hang disk connection;The frame is provided with dust catcher.
Further, the second dust is provided with below the dust bag and hangs disk, second dust hangs disk and the dust bag
Connection.
Further, the sweep-up pipe of the dust catcher is hung disk with second dust and connected.
Further, first dust hangs tray bottom and is provided with some perforation so that the first dust extension disk with it is described
Dust-proof bag connects.
Further, the material of the dust cover is acrylic board.
Further, the dust cover is provided with radium-shine CROSS LASER LIGHT.
Further, the cutting control device includes transverse moving device, lengthwise movement device;
Wherein, the transverse moving device is driven by the first motor, and the lengthwise movement device is driven by the second motor.
Further, the transverse moving device includes the first supporting plate, first supporting plate and first motor
Output shaft fix;The lengthwise movement device includes the second supporting plate, and second supporting plate is defeated with second motor
Shaft is fixed.
Further, the lateral length of the first dust extension disk is specially:More than it is described cutting hole X-axis on length with
Range sum of the electric machine main shaft in X-axis.
Further, the fore-and-aft distance of the first dust extension disk is specially:More than it is described cutting hole Y-axis on length with
Electric machine main shaft range sum in Y-axis.
Further, a kind of sheet processing system, including the sampler as described in claim 1 to 9 any one, and
Grinder, the grinder include housing, and the housing includes a bottom plate, and the bottom base plate is provided with support feet;
The bottom plate is provided with workbench, and the workbench is provided with several abrasive disks, is provided with beside the abrasive disk
Water intaking valve;The abrasive disk side is provided with control panel, and the control panel is provided with power switch and speed adjustment knob.
As can be seen from the above technical solutions, the utility model embodiment has advantages below:
A kind of sampler and sheet processing system provided in the utility model embodiment, will be processed by grinder
The pcb board gone out, is sampled in sampler, is easy to detect.Coupongs are treated using dust cover to be compressed, and avoid cutting broken
The splashing of bits;Set simultaneously in frame cavity and interconnect the first dust extension disk, dust bag and the second dust extension disk so that cut
Cut chip to be focused into the second dust via the first dust extension disk, dust bag and hang in disk, the second dust is hung by disk by dust catcher
Discharge, makes the sampler in the utility model embodiment have higher dust-proof effect, avoid cut chip to environment and
The harm that operating personnel bring, while prevent that cutting chip makes the part inside device cause to damage.
A kind of sampler and sheet processing system provided in the utility model embodiment, will be processed by grinder
The pcb board gone out, is sampled in sampler, is easy to detect.Cutting chip is avoided in sampling process to environment and behaviour
The harm brought as personnel.
Brief description of the drawings
Fig. 1 is that the structure of sampler in a kind of sampler and sheet processing system provided in the utility model embodiment is shown
It is intended to;
Fig. 2 be in the utility model embodiment in a kind of sampler and sheet processing system that provide sampler no frame with
And the structural representation of curved boom;
Fig. 3 is a kind of grinding provided in a kind of sampler and sheet processing system provided in the utility model embodiment
The structural representation of machine;
Fig. 4 is a kind of grinding provided in a kind of sampler and sheet processing system provided in the utility model embodiment
The longitudinal sectional drawing of machine.
In above-mentioned figure:1st, housing;101st, bottom plate;102nd, support feet;103rd, control panel;2nd, workbench;31st, the first grinding
Disk;32nd, the second abrasive disk;4th, water inlet system;41st, the first water intaking valve;42nd, the second water intaking valve;51st, the first motor driver;52、
Second motor driver;61st, the first motor;62nd, the second motor;71st, the first power switch;72nd, second source switchs;81st,
One speed adjustment knob;82nd, second speed knob;9th, filter plug;10th, trim ring;111st, the first display screen;112nd, second display screen;201、
Frame;214th, fixed plate;202nd, curved boom;203rd, cylinder;204th, dust cover;205th, workbench;215th, hole is cut;206th, motor master
Axle;207th, cutting control device;208th, the first motor;209th, the second motor;216th, the first supporting plate;217th, the second supporting plate;
218th, pressure cylinder device;210th, dust bag;211st, the first dust hangs disk;212nd, the second dust hangs disk;213rd, control panel.
Embodiment
The utility model embodiment discloses a kind of sampler and sheet processing system, will be produced by grinder
Pcb board, be sampled in sampler, be easy to detect.In sampling process, by setting dust cover and dust to hang disk, with
Concentrate due to cutting chip caused by section, it is unnecessary to avoid polluting environment and subsequent slice work is brought
Trouble.
With reference to the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear
Chu and detailed description, it is clear that described embodiment is only part of the embodiment of the present utility model, rather than all real
Apply example.Based on the embodiment in the utility model, those of ordinary skill in the art institute under the premise of creative work is not made
The all other embodiment obtained, belong to the scope of the utility model protection.
A kind of sampler and sheet processing system that the utility model embodiment provides include:
A kind of sampler, wherein sampler include frame 201, are provided with a cavity in frame 201, the cavity top is provided with
Workbench 205, workbench 205 are provided with cutting hole 215, and the pcb board being sampled will be positioned on workbench 205 so that needed
The position alignment cutting hole 215 of cutting.
In the present embodiment, workbench 205 is provided with curved boom 202;The curved boom 202 is L-shaped, and its one end is provided with gas
Cylinder 303, cylinder 303 are directed at foregoing cutting hole 215.The lower end of cylinder 303 is fixed with dust cover 204, and dust cover 204 is used to compress
The pcb board being sampled, while can block due to cutting and sputter the cutting chip come, chip is avoided to environment or operation
Personnel damage.
In the present embodiment, the cavity bottom of frame 201 is provided with fixed plate 214, and fixed plate 214 fills provided with cut-sytle pollination
207 are put, cutting control device 207 is flexibly connected with fixed plate 214.Cutting control device 207 includes transverse moving device, longitudinal direction
Telecontrol equipment;Transverse moving device is driven by the first motor 208, and lengthwise movement device is driven by the second motor 209.Wherein,
The first supporting plate 216 is fixed with the output shaft of one motor 208;Second motor 209 is fixed in the first supporting plate 216;Second
The second supporting plate 217 is fixed with the output shaft of motor 209;Second supporting plate 217 is provided with pressure cylinder device 218;Pressure
Air cylinder device 218 is fixed with the second supporting plate 217.Electric machine main shaft 206 is connected with pressure cylinder device 218;Wherein, motor master
The upper end of axle 206 is provided with the gong knife for being used for cutting pcb board, and gong knife is directed at foregoing cutting hole 215.
In the present embodiment, it is to be understood that driven by the first motor 208, the second motor 209, respectively control electricity
X-axis and the Y-axis motion of owner's axle 206, to realize, accurately CNC (Computerized Numerical Control, is calculated
Machine Digital Control) motion, to carry out precise positioning to cutting;Meanwhile pass through the controlled motor main shaft of pressure cylinder device 218
206 move up and down in Z axis, to realize cutting and the disc-taking function to pcb board.Wherein, the energy of electric machine main shaft 206 of high-speed motion
Enough cut out more smooth otch;The X-axis of electric machine main shaft 206, Y-axis range of movement are being cut in hole 215.
In the present embodiment, 10 are fixed with the gong knife of the upper end of electric machine main shaft 206.Wherein it is possible to understand, gong cutter spacing
The center of disk 211 is hung in the first dust.First dust hang disk 211 lateral length be specially:Transverse direction more than cutting hole 215 is long
Degree and range sum of the electric machine main shaft 206 in X-axis;First dust hang disk 211 fore-and-aft distance be specially:More than cutting
The longitudinal length in hole 215 and the range sum in Y-axis of electric machine main shaft 206.So set and cause when cutting work progress,
First dust hangs disk 211 and is able to constantly be directed at cutting hole 215, avoids cutting chip from dropping into the cavity of frame 201 to this dress
The miscellaneous part put impacts.
Wherein, the first dust hangs disk 211 and is connected with dust bag 210;First dust hangs the bottom of disk 211 and is provided with some perforation,
It is able to focus in dust bag 210 for the first dust to be hung into the cutting chip in disk 211, is easy to the discharge of chip.Dust bag
210 bottoms connect the second dust and hang disk 212, and the second dust is hung disk 212 and is connected with dust catcher.
Frame is provided with control panel 213, display screen is provided with control panel, parameter setup key, key, startup are opened
Pass and emergency switch etc., if desired realize that other functions can be then added as needed on, are not limited thereto.Wherein, control panel
213 electrically connect with dust catcher, the first motor 208, the second motor 209.
In another embodiment of a kind of sampler of the utility model embodiment and sheet processing system, the sky of sampler
Bottom of chamber portion is provided with first slide rail parallel with X-axis, and first supporting plate 74 is provided with second slide rail parallel with Y-axis, and first
Slide rail, the second slide rail are used to cause electric machine main shaft 206 to be achieved accurate CNC motions.Wherein, the first slide rail, the second slide rail
On be equipped with limited block, for scope of activities of the limiting motor main shaft 206 in X-axis, Y-axis, by electric machine main shaft 206 by gong knife
Range of movement control cutting hole 215 in.
In another embodiment of a kind of sampler of the utility model embodiment and sheet processing system, sampler is prevented
Dust hood 204 is transparent acrylic material.Wherein, dust cover 204 is provided with radium-shine CROSS LASER LIGHT;Radium-shine cross hairs positioning lamp
Be it is a kind of can use in a variety of plant equipment high property Auxiliary Marking positioning can accessory, its accurate positioning, stability are strong so that
The present apparatus is achieved accurate cutting in work is cut, and reduces the waste to material, while can also improve plant equipment
The security used.
The operation principle of the utility model embodiment is:The pcb board for needing to cut is positioned on workbench 205, makes to treat
The position alignment cutting hole 215 cut out.Starting switch is pressed, cylinder 303 drives dust cover 204 to move downward, to compress
Foregoing pcb board;So as to which the drive motor main shaft 206 of pressure cylinder device 218 moves up and down;First motor 208, the second motor
209 drive motor main shafts 206 move according to the cutting route set in X-axis, Y-axis, to be entered according to sampling shape, size
Give.While cutting, dust catcher starts, and cutting chip caused by cutting hangs disk 211 via the first dust and enters dust bag
210, and be concentrated to the second dust downwards and hang in disk 212, discharged it by dust catcher.
In another embodiment of the utility model embodiment, including a kind of grinder, the grinder include housing 1,
The housing 1 includes a bottom plate 101, and the bottom of bottom plate 101 is provided with support feet 102.
The bottom plate 101 is provided with workbench 2, and the workbench 2 is provided with several abrasive disks, the abrasive disk side
Provided with water intaking valve.The abrasive disk side is provided with control panel 103, and the control panel 103 is provided with power switch and speed
Knob.
Wherein, abrasive disk includes the first abrasive disk 31, the second abrasive disk 32;Water intaking valve includes the first water intaking valve 41, second
Water intaking valve 42;Power switch includes the first power switch 71, second source switch 72;Speed adjustment knob includes First Speed knob
81st, second speed knob 82.
First abrasive disk 31, the second abrasive disk 32 are symmetrically installed in the both sides of the axis of workbench 2.Preferably, first
Abrasive disk 31, the diameter of the second abrasive disk 32 are arranged to 12 inches.It is different from a diameter of 8 inches on the market of abrasive disk, this reality
Higher linear velocity can be obtained under same rotating speed by reaching 12 inches of abrasive disk with diameter in new embodiment so that grinding effect
Rate is improved, and reaches the effect got twice the result with half the effort.
Water inlet system 4 is provided with housing 1, water inlet system 4 includes the first water intaking valve 41, the second water intaking valve 42;First water inlet
Valve 41, the second water intaking valve 42 are respectively arranged at the first abrasive disk 31, the side of the second abrasive disk 32, for being sprayed into abrasive disk
Water, appropriate water is set to flow on sand paper.
In the present embodiment, control panel 103 is arranged at the side of workbench, and control panel 103 is opened including the first power supply
Close 71, First Speed knob 81, second source switch 72 and second speed knob 82.Be equiped with housing 1 first motor 61,
First motor driver 51, and the second motor 62, the second motor driver 52.
Wherein it is possible to understand, the first power switch 71, First Speed knob 81 and the first motor driver 51 are electrically connected
Connect, the first motor driver 51 electrically connects with the first motor 61, and the first motor 61 electrically connects with the first abrasive disk 31;So as to lead to
Crossing the first power switch 71 can control the first motor 61 to start, to control the first abrasive disk 31 to start;Pass through First Speed knob
81, can be by controlling the first motor driver 51 to control the speed of the first motor 61, so as to adjust turning for the first abrasive disk 31
Speed, reach the purpose of regulation grinding rate.
Similarly, started by 72 controllable second motor 62 of second source switch, to control the second abrasive disk 32 to start;
, can be by controlling the second motor driver 52 to control the speed of the second motor 62, so as to adjust by second speed knob 82
The rotating speed of second abrasive disk 32.
In the present embodiment, the first display screen electrically connected with the first motor driver 51 is additionally provided with control panel 103
111st, the second display screen 112 electrically connected with the second motor driver 52, the first abrasive disk of observable of the first display screen 111 is passed through
31 rotating speed, by the rotating speed of the second abrasive disk of observable 32 of second display screen 112, it is easy to grind the first abrasive disk 31, second
Mill 32 is controlled.
In the present embodiment, the first abrasive disk 31, the top of the second abrasive disk 32 are equipped with trim ring 10, and trim ring 10 is used to compress
Sand paper on abrasive disk, the sand paper in process of lapping is avoided to produce skew.
Wherein, the first abrasive disk 31, the edge of the second abrasive disk 32 are equiped with retaining ring, are done if retaining ring is provided with
Water hole, for discharging water unnecessary on abrasive disk.Cause drain line blockage, apopore to place caused chip in grinding
It is provided with matching filter plug.
By taking the first abrasive disk 31 as an example, operation principle of the present utility model is as follows:
Start the first power switch 71, water inlet system 4 send water by the first water intaking valve 41 corresponding to the first abrasive disk 31, will
Water spray is on the first abrasive disk 31;The first motor driver 51 starts simultaneously, and the first motor 61 of driving is started working;First electricity
Machine 61 is rotated by the first abrasive disk of transmission mechanism 31.
Wherein it is possible to understand, in another embodiment of the utility model embodiment, the first water intaking valve 41, the
Two water intaking valves 42 are magnetic valve, and the first water intaking valve 41 on the first abrasive disk 31 electrically connects with the first power switch 71, and second
The second water intaking valve 42 on abrasive disk 32 electrically connects with second source switch 72.During work, the first power switch 71 is pressed, therewith
The first water intaking valve 41 on corresponding first abrasive disk 31 is then opened, and water inlet system 4 is ground by the first water intaking valve 41 to first
Sprayed water in disk 31;Press second source switch 72, then the second water intaking valve 42 open, water inlet system 4 by the second water intaking valve 42 to
Second abrasive disk 32 is sprayed water.
Because in the utility model embodiment, abrasive disk size is larger, its diameter is specially 12 inches, with compared with Gao Yan
While grinding efficiency, make operation that also there is higher convenience and comfortableness.Due to the first abrasive disk 31, the energy of the second abrasive disk 32
Independently control, the sand paper of different performance can be installed on different abrasive disks as needed, to adapt to grinding for different product
Grinder is made.
In description of the present utility model, it is to be understood that term " longitudinal direction ", " transverse direction ", " on ", " under ", " preceding ",
The orientation or position relationship of the instruction such as " rear ", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " be based on
Orientation shown in the drawings or position relationship, it is for only for ease of description the utility model and simplifies description, rather than instruction or dark
Show that the device of meaning or element there must be specific orientation, with specific azimuth configuration and operation, thus it is it is not intended that right
Limitation of the present utility model.
A kind of door closer-holder provided by the utility model is described in detail above, for the general skill of this area
Art personnel, according to the thought of the utility model embodiment, there will be changes, comprehensive in specific embodiments and applications
Upper described, this specification content should not be construed as to limitation of the present utility model.
Claims (10)
1. a kind of sampler, including frame, it is characterised in that the frame is provided with workbench;The workbench is provided with curved
Arm;Described curved boom one end is fixed with the workbench, and the other end of the curved boom is provided with cylinder;The workbench is provided with cutting
Hole, the cylinder lower end are provided with dust cover, and the dust cover is directed at the cutting hole;
The frame is provided with fixed plate, and the fixed plate is provided with cutting control device;The cutting control device with it is described
Fixed plate is flexibly connected;The cutting control device is provided with pressure cylinder device, and the pressure cylinder device is provided with motor
Main shaft, the electric machine main shaft upper end are equiped with gong knife;The gong knife is directed at the cutting hole, for cutting in cutting hole
Plate to be sampled;
The first dust is equiped with the gong knife and hangs disk, first dust is hung disk and fixed with gong knife, and the gong knife upper end passes
First dust hangs disk;First dust is hung and dust bag is provided with below disk, and the dust bag hangs disk with first dust
Connection;The frame is provided with dust catcher.
2. sampler according to claim 1, it is characterised in that the second dust is provided with below the dust bag and hangs disk, institute
The second dust extension disk is stated to connect with the dust bag.
3. sampler according to claim 2, it is characterised in that the sweep-up pipe of the dust catcher is hung with second dust
Disk connects.
4. sampler according to claim 1, it is characterised in that first dust hangs tray bottom and is provided with some perforation,
So that first dust is hung disk and connected with the Dust-proof bag.
5. sampler according to claim 1, it is characterised in that the material of the dust cover is acrylic board;It is described anti-
Dust hood is provided with radium-shine CROSS LASER LIGHT.
6. sampler according to claim 1, it is characterised in that the cutting control device include transverse moving device,
Lengthwise movement device;
Wherein, the transverse moving device is driven by the first motor, and the lengthwise movement device is driven by the second motor.
7. sampler according to claim 6, it is characterised in that the transverse moving device includes the first supporting plate, institute
State the first supporting plate and the output shaft of first motor is fixed;The lengthwise movement device includes the second supporting plate, and described
Two supporting plates and the output shaft of second motor are fixed.
8. sampler according to claim 1, it is characterised in that the lateral length that first dust hangs disk is specially:
More than the length and range sum of the electric machine main shaft in X-axis in the cutting hole X-axis.
9. sampler according to claim 1, it is characterised in that the fore-and-aft distance that first dust hangs disk is specially:
More than the length and electric machine main shaft range sum in Y-axis in the cutting hole Y-axis.
10. a kind of sheet processing system, it is characterised in that including the sampler as described in claim 1 to 9 any one and grind
Grinding machine, the grinder include housing, and the housing includes a bottom plate, and the bottom base plate is provided with support feet;
The bottom plate is provided with workbench, and the workbench is provided with several abrasive disks, water inlet is provided with beside the abrasive disk
Valve;The abrasive disk side is provided with control panel, and the control panel is provided with power switch and speed adjustment knob.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621484943.7U CN206818439U (en) | 2016-12-31 | 2016-12-31 | A kind of sampler and sheet processing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621484943.7U CN206818439U (en) | 2016-12-31 | 2016-12-31 | A kind of sampler and sheet processing system |
Publications (1)
Publication Number | Publication Date |
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CN206818439U true CN206818439U (en) | 2017-12-29 |
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CN201621484943.7U Expired - Fee Related CN206818439U (en) | 2016-12-31 | 2016-12-31 | A kind of sampler and sheet processing system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112444421A (en) * | 2020-10-17 | 2021-03-05 | 张家港市盛港聚格科技有限公司 | Sampling device and labeling method used in plate transportation |
-
2016
- 2016-12-31 CN CN201621484943.7U patent/CN206818439U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112444421A (en) * | 2020-10-17 | 2021-03-05 | 张家港市盛港聚格科技有限公司 | Sampling device and labeling method used in plate transportation |
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