CN206811630U

CN206811630U - Diamond segment processing unit (plant)

Info

Publication number: CN206811630U
Application number: CN201720418873.3U
Authority: CN
Inventors: 余胜
Original assignee: Individual
Current assignee: Individual
Priority date: 2017-04-20
Filing date: 2017-04-20
Publication date: 2017-12-29
Anticipated expiration: 2027-04-20

Abstract

The utility model discloses a kind of diamond segment processing unit (plant), including frame, feeding assembly in the frame, the Tool bil holding device for being arranged on the feeding assembly side, the grinding wheel component above the frame and complete the feeder assembly of cutter head grinding work for driving the Tool bil holding device to be advanced to emery wheel, the feeder assembly includes a length feed, has the first prismatic pair for vertically moving the Tool bil holding device and the first actuator for driving first prismatic pair；And a traverse feed, there is the second prismatic pair for making the length feed transverse shifting and the second actuator for driving second prismatic pair.Vertically moved while the device by the grinding and feeding mode of diamond segment by being arranged to traverse feed, ensure that cutter head grinding surface can polish, it is simple in construction, it is easy to operate.

Description

Diamond segment processing unit (plant)

Technical field

Diamond segment processing technique field is the utility model is related to, processing is polished more particularly to a kind of diamond segment Device.

Background technology

Diamond segment is the operative body of diamond saw blade, wide with its superior cutting, grinding and the performance such as wear-resisting It is general to be applied in the industries such as ceramics, processing of stone.Diamond segment is the diamond layer and tire by being superimposed and staggered successively Body bonding agent layer is consolidated to form diamond embryo material by heat pressing process；Diamond layer includes diamond particles and consolidation gold The carcass bonding agent of hard rock particle；Diamond particles primarily serve the effect of cutting edge, and carcass bonding agent primarily serves fixed gold The effect of hard rock particle, substantially efficiently to play the cutting of diamond particles, ablation, carcass bonding agent is generally by copper The metal simple-substance powder such as base, iron-based, Ni-based, cobalt-based, tungsten base and aluminium base powder or metal alloy powders are formed.

Diamond embryo material forms diamond segment through grinding again.The processing mode of traditional diamond segment is mainly Manually diamond segment clamping is ground on fixture, then using lathe, this processing mode low production efficiency.Middle promulgated by the State Council The bright B of patent CN 103331488 and CN 104589190 B provides a kind of mill diamond segment dress to solve the above problems Put, the grinding for the completion diamond segment that the device can automate, but it has following defect：1st, due to diamond embryo The wearability of the carcass bonding agent layer of material is far below diamond layer, and in diamond embryo material Grinding Process, carcass combines Oxidant layer can be compared with both sides diamond layer quick abrasion, and above-mentioned device can not process one and put down when polishing processing to special-shaped embryo material Whole face, make the diamond segment quality that is processed into uneven；2nd, above-mentioned mill diamond segment apparatus structure is complicated, operation It is cumbersome, dismounting inconvenience, cost of equipment maintenance height.

Utility model content

In order to solve the above problems, the utility model aim to provide it is a kind of simple in construction, it is easy to operate, can will opposite sex gold The diamond segment processing unit (plant) that hard rock embryo material polishes.

To achieve the above object, the utility model is the technical scheme adopted is that a kind of diamond segment processing unit (plant), bag Including rack, feeding assembly in the frame, it is arranged on the Tool bil holding device of the feeding assembly side, installed in the machine Emery wheel above frame and the feeder assembly of cutter head grinding work is completed for driving the Tool bil holding device to be advanced to the emery wheel, The feeder assembly includes a length feed, and having makes the first prismatic pair that the Tool bil holding device vertically moves and drive described the First actuator of one prismatic pair；And a traverse feed, have the second prismatic pair for making the length feed transverse shifting and Drive the second actuator of second prismatic pair.When device operates, cutter head is delivered on Tool bil holding device from feeding assembly, cutter head Clamp cutter head, then traverse feed with dynamic cutter head in frame towards the position transverse shifting where emery wheel, it is vertical so as to drive To feeding and Tool bil holding device transverse shifting, when and then cutter head reaches area near emery wheel, drive of the Tool bil holding device in length feed Under dynamic, according to default frequency on device, longitudinally move back and forth；During whole movement, emery wheel is rotating, cutter head grinding surface In the presence of length feed and traverse feed, the corrugated grinding under emery wheel；So that the grinding surface energy of diamond segment Enough it is smoothed, ensures the quality of grinding.

Preferably, the diamond segment processing unit (plant) also includes an adjustment for making cutter head grinding surface be in same elemental height Device, the adjusting apparatus include the upper top gas cylinder being located at below the jaws of the Tool bil holding device and located at the Tool bil holding devices Jaws above lower air cylinder, the pressure of the lower air cylinder is more than the pressure of the upper top gas cylinder.Adjusting apparatus can determine Position cutter head grinding surface, ensure that the diamond segment quality of lots processed is unified.

Preferably, second prismatic pair includes the second guide rail being horizontally installed in the frame and slipped described The second slide unit on second guide rail.

Preferably, first prismatic pair includes the first guide rail being disposed longitudinally on second slide unit and slipped The first slide unit on first guide rail.

Preferably, the feeding assembly includes being oppositely arranged with the jaws of the Tool bil holding device feeding-passage, for will Cutter head push to from described feeding-passage the pushing sheet of the jaws of the Tool bil holding device, the connection pushing sheet pusher cylinder with And for conveying blade to the conveyer belt of the feeding-passage.

Preferably, the organ shape shield for barrier crumble is provided with second prismatic pair.Diamond segment is adding The process of work can produce dust, crumble, and shield can protect the second prismatic pair, prevent dust from influenceing the movement of the second prismatic pair.

Preferably, the emery wheel is nearby provided with a wheel face monitoring sensing for being used to monitor wheel grinding face initial position Device.

Preferably, second actuator is provided with multiple inductive switches for being used to sense cutter head.The inductive switch of cutter head Sense cutter head location in process, induction information is then fed back into controller, it is next that controller sends progress Walk the instruction of work.

Preferably, a wheel grinding amount compensation mechanism is connected with the grinding wheel component, has and is socketed on grinding wheel component Sliding block, slip the 3rd guide rail under the sliding block and be fixed on one end of the sliding block, for driving sliding block to slide Grinding cylinder.

A kind of beneficial effect of diamond segment processing unit (plant) provided by the utility model is：

1st, the device by the way that the grinding and feeding mode of diamond segment is arranged into traverse feed while vertically move, protect Card cutter head grinding surface can polish.

2nd, the device sets the positioning adjustment device of cutter head grinding surface at Tool bil holding device, can ensure diamond segment Quality is unified.

3rd, the wheel grinding amount compensation mechanism of the device can grind emery wheel real-Time Compensation emery wheel during cutter head is ground Damage amount, it is simple in construction, it is easy to operate.

Brief description of the drawings

Fig. 1 is the schematic diagram of diamond segment processing unit (plant) in embodiment of the present utility model；

Fig. 2 is the schematic diagram at another visual angle of diamond segment processing unit (plant) in embodiment of the present utility model；

Fig. 3 is the schematic diagram of feeding assembly in embodiment of the present utility model；

Fig. 4 is the schematic diagram of embodiment medium plain emery wheel component of the present utility model；

Fig. 5 is the schematic diagram of feeder assembly in embodiment of the present utility model

Fig. 6 is the schematic diagram of Tool bil holding device in embodiment of the present utility model.

Embodiment

The utility model is further illustrated in conjunction with the drawings and specific embodiments.

Embodiment 1：

As depicted in figs. 1 and 2, the present invention relates to a kind of diamond segment processing unit (plant), including frame 10, feeding assembly 20th, PLC 30, Tool bil holding device 40, grinding wheel component 50 and feeder assembly 60.

As shown in figure 3, feeding assembly 20 is arranged on by support 1 on the surface of frame 10, it includes feeding-passage 22nd, pushing sheet 23, pusher cylinder 24, conveyer belt 25；Feeding-passage 22 and pushing sheet 23 correspond to the jaws 44 of Tool bil holding device 40 Set, cutter head 70 can be pushed into the jaws 44 of Tool bil holding device 40 by pushing sheet 23 from feeding-passage 22；Pusher cylinder 24 is fixed on On support 1, its piston rod connection pushing sheet 23；Conveyer belt 25 is vertically arranged with feeding-passage 22, and is connected with its one end Motor 1, motor 1 electrically connect with PLC 30, and motor 1 is used to drive conveyer belt 25 to operate.The one side of feeding-passage 22 Including a cutter head backer 221, cutter head backer 221 can prevent cutter head 70 from continuing to advance on conveyer belt 25 across conveyer belt 25, and The axis direction of the corresponding conveyer belt 25 of cutter head backer 221 is provided with a cutter head inductive switch 2211, and cutter head inductive switch 2211 is used for Control the transporting velocity of conveyer belt 25.The operation of feeding assembly 20 is：Cutter head 70 is launched on conveyer belt 25, PLC 30 The startup of controlled motor 1, motor 1 drive conveyer belt 25 to rotate, so as to which cutter head 70 is transported into entering for feeding-passage 22 Mouthful place, then PLC 30 control the startup of pusher cylinder 24, the piston rod on pusher cylinder 24 stretches out, and promotion pushing sheet 23 is by knife In first 70 push-in feeding-passage 22, cutter head 70 is pushed into the jaws 44 of Tool bil holding device 40 in turn；When cutter head inductive switch 2211 feed back to PLC 30 when sensing that cutter head 70 is in the porch of feeding-passage 22, by induction information, and PLC 30 is controlled Motor 1 stops operating, so as to control conveyer belt 25 to stop conveying cutter head 70；When cutter head inductive switch 2211 is sensing knife When head leaves the porch of feeding-passage 22, induction information is fed back into PLC 30, the controlled motors 1 of PLC 30 rotate, so as to Conveyer belt 25 is controlled to convey cutter head 70；And then control the speed of the conveying cutter head 70 of conveyer belt 25.

As shown in figure 4, grinding wheel component 50 is arranged on the top of frame 10 by support 2 51, the right of feeding assembly 20, It includes emery wheel 52, rotating shaft 53,54, two synchronizing wheels 55 of timing belt and motor 2 56；Emery wheel 52 is socketed in the one of rotating shaft 53 End, the other end of rotating shaft 53 are plugged in synchronizing wheel 1, and timing belt 54 connects two synchronizing wheels 55, and the connection of motor 2 56 is same Step wheel 2 552, and motor 2 56 electrically connects with PLC 30.The position of the corresponding emery wheel 52 of frame 10 is additionally provided with one and is used to monitor emery wheel The wheel face monitoring sensor 57 of the initial position of 52 grinding surface 521 so that when changing emery wheel 52, allow emery wheel 52 to be in same height Degree, ensure that the stock removal of cutter head 70 is consistent.The operation of grinding wheel component 50 is：The controlled motors 2 56 of PLC 30 start, motor 2 56 driving synchronizing wheels 2 552 rotate, and so as to drive timing belt 54 and synchronizing wheel 1 to rotate, and then drive rotating shaft 53 to rotate, Rotating shaft 53 drives emery wheel 52 to rotate.

In addition, being further fixed on a wheel grinding amount compensation mechanism 80 on support 2 51, it includes being socketed in rotating shaft 53 Sliding block 81, the 3rd guide rail being vertically arranged on support 2 51（It is not shown）And the upper end of support 2 51 is fixed on, and it is lived The grinding cylinder 82 of stopper rod connection sliding block 81；Sliding block 81 is slipped on the 3rd guide rail, and grinding cylinder 82 electrically connects with PLC 30； The programme-control grinding cylinder 82 that PLC 30 is set starts, and the piston rod being ground on cylinder 82 drives sliding block 81 on the 3rd guide rail Slide downward, sliding block 81 then drive rotating shaft 53 to move down, and then drive emery wheel 52 to move down, that is, complete the mill to emery wheel 52 Its wear extent of the progress real-Time Compensation of bevel 521, ensures due stock removal.The amount of the supply of stock removal and time point are by PLC The program that is set on 30 automatically controls.

As shown in Figure 5 and Figure 6, feeder assembly 60 is arranged on the surface of frame 10, the lower section of emery wheel 52, for driving knife Fixture head 40 is advanced to emery wheel 52 to be completed cutter head 70 and is ground work, and it includes a length feed 61, and length feed 61 has and made First actuator 612 of the first prismatic pair 611 of the first prismatic pair 611 and driving that Tool bil holding device 40 vertically moves；And one is horizontal To feeding 62, traverse feed 62 has the second prismatic pair 621 of the second prismatic pair 621 and driving for making the transverse shifting of length feed 61 The second actuator 622.Wherein, the second prismatic pair 621 include being horizontally installed on two the second guide rails 6211 in frame 10 with And the second slide unit 6212 on the second guide rail 6211 is slipped, one end of the second slide unit 6212 is connected with the second actuator 622, the Two actuators 622 use air cylinder structure, and the second actuator 622 can also use the driving structure that screw mandrel coordinates with motor in addition. Three inductive switches 6221 are additionally provided with second actuator 622, inductive switch 6221 monitors the position of cutter head 70 in real time, then will Induction information feeds back to PLC 30, and PLC 30 sends the instruction for carrying out next stepping work；It is provided with second prismatic pair 621 For the organ shape shield 6213 of barrier crumble, shield 6213 can protect the second prismatic pair 621 in the process that cutter head 70 is processed, and prevent Only dust influences the movement of the second prismatic pair 621.First prismatic pair 611 includes first be disposed longitudinally on the second slide unit 6212 Guide rail 6111 and slip the first slide unit 6112 on the first guide rail 6111；First slide unit 6112 is connected by a support 3 63 First actuator 612, the first actuator 612 use air cylinder structure, and cylinder is fixed on the second slide unit 6212, the connection of its piston rod Support 3 63.For cutter head 70 in length feed 61, the amount of its Telescopic-cylinder meets cutter head 70 mobile one on wheel grinding face 521 The width of individual grinding surface back and forth.

Pusher cylinder 24, the startup of the first actuator 612 and the second actuator 622 and closing are by three inductive switches The position of 6221 sensing cutter heads 70, then feeds back to PLC 30, PLC 30 sends instruction again by induction information；Inductive switch 6221 Sense that cutter head 70 is in the porch of feeding-passage 22, pusher cylinder 24 starts；Inductive switch 6221 senses that cutter head 70 exists After being clamped in jaws 44, the second actuator 622 starts；Inductive switch 6221 senses cutter head 70 in the grinding surface 521 of emery wheel 52 Original position when, the first actuator 612 starts.

As shown in fig. 6, Tool bil holding device 40 is arranged on the first slide unit 6112, it includes chuck 1 and chuck 2 42；Folder First 41 are fixed on the first slide unit 6112, and chuck 2 42 is plugged on a support 4 43, and its one end away from jaws 44 connects A chuck cylinder 45 is connected to, chuck cylinder 45 is fixed on the first slide unit 6112, for driving chuck 2 42 and chuck 1 Clamping.

The grinding surface 71 of cutter head 70 is set to be in same elemental height as shown in fig. 6, being additionally provided with one corresponding to jaws 44 on position Adjusting apparatus 90, adjusting apparatus 90 includes the upper top gas cylinder 91 located at the lower section of jaws 44 and pushing above jaws 44 Cylinder 92, the pressure of lower air cylinder 92 are more than the pressure of upper top gas cylinder 91.Upper top gas cylinder 91 is fixed on the surface of frame 10, and it is lived Stopper rod passes through the through hole on chuck 1（It is not shown）, corresponding jaws 44；Lower air cylinder 92 is fixed on frame by support 5 93 On 10, the upper end of its corresponding jaws 44 is set；A lower lock block 921, lower lock block 921 are connected with the piston rod of lower air cylinder 92 Lower end correspond to jaws 44, upper top gas cylinder 91 and lower air cylinder 92 electrically connect with PLC 30.The operation of adjusting apparatus 90 For：Cutter head 70 is pushed into jaws 44, and the piston rod of the upper top gas cylinder 91 of the controls of PLC 30 stretches out, and holds up cutter head 70, then pushes Cylinder 92 is instructed, and lower lock block 921 is pressed onto in the grinding surface 71 of cutter head 70 by the piston rod stretched out thereon, lower air cylinder 92 Pressure is more than the pressure of upper top gas cylinder 91, grinding surface 71 is adjusted on the position of level altitude, then chuck cylinder 45 drives The both sides of cutter head 70 are clamped on chuck 1 and chuck 2 42 by chuck 2 42, and finally upper top gas cylinder 91 and lower air cylinder 92 are received Return；Adjusting apparatus 90 can position the grinding surface 71 of cutter head 70, ensure that the diamond segment quality of lots processed is unified.

In addition, as shown in Fig. 2 the diamond segment device is additionally provided with a blanking component 100, blanking component 100 includes falling Expect interface 101 and blanking outlet 102；Blanking interface 101 is obliquely installed, and its upper port is relative with jaws 44, lower port connection Blanking outlet 102.Cutter head 70 be ground after the completion of, traverse feed 62 drive the return-to-home position of Tool bil holding device 40 on, make jaws 44 with Feeding-passage 22 is to corresponding to, and then pusher cylinder 24 drives pushing sheet 23 that the cutter head 70 for being ground completion is pushed into blanking interface 101, And then cutter head 70 is slid downwardly into automatically, cutter head 70 is collected from blanking outlet 102.

Embodiment 2

A kind of method of the diamond segment processing unit (plant) processing diamond segment of Application Example 1, comprises the following steps：

（1）Charging：Cutter head 70 is delivered in Tool bil holding device 40 through feeding assembly 20；Specifically process is：Cutter head 70 is launched On conveyer belt 25, the startup of the controlled motors 1 of PLC 30, motor 1 drives conveyer belt 25 to rotate, so as to which cutter head 70 is defeated The porch of feeding-passage 22 is sent to, then inductive switch 6221 senses the position of cutter head 70, feeds back to PLC 30, PLC 30 Control the startup of pusher cylinder 24, the piston rod on pusher cylinder 24 stretches out, and promotes pushing sheet 23 that cutter head 70 is pushed into charging logical In road 22, cutter head 70 is pushed into the jaws 44 of Tool bil holding device 40 in turn.

（2）Positioning：Adjusting apparatus 90 adjusts the grinding surface 71 of cutter head 70, is at the elemental height of a fixation, then Tool bil holding device 40 clamps cutter head 70；Specifically process is：Cutter head 70 is in jaws 44, the piston of the upper top gas cylinder 91 of the controls of PLC 30 Bar is stretched out, and holds up cutter head 70, and then lower air cylinder 92 is instructed, and lower lock block 921 is pressed onto cutter head by the piston rod stretched out thereon In 70 grinding surface 71, the pressure of lower air cylinder 92 is more than the pressure of upper top gas cylinder 91, grinding surface 71 is adjusted to level altitude Position on, then chuck cylinder 45 drive chuck 2 42 both sides of cutter head 70 are clamped on chuck 1 and chuck 2 42, Finally upper top gas cylinder 91 and lower air cylinder 92 are withdrawn.

（3）Grinding：Traverse feed 62 first drives length feed 61 and the transverse shifting of Tool bil holding device 40, then length feed 61 Drive Tool bil holding device 40 to vertically move during transverse shifting, make the corrugated grinding under emery wheel 52 of cutter head 70；Specifically Process be：The controlled motors 2 56 of PLC 30 start first, and motor 2 56 drives synchronizing wheel 2 552 to rotate, so as to drive synchronization Band 54 and synchronizing wheel 1 rotate, and then drive rotating shaft 53 to rotate, and rotating shaft 53 drives emery wheel 52 to rotate；Then in inductive switch Under 6221 feedback, PLC 30 controls the second actuator 622 to start, and the second actuator 622 stretches out piston rod and drives the second slide unit 6212 slide to the right on the second guide rail 6211, so as to drive length feed 61 and the transverse shifting of Tool bil holding device 40；When sensing is opened Close 6221 and sense cutter head 70 in the original position of the grinding surface 521 of emery wheel 52, PLC 30 starts to control the first actuator 612 to open Dynamic, the telescopic piston rod of the first actuator 612, control Tool bil holding device 40 vertically moves back and forth, makes cutter head 70 in the mistake being entirely ground Cheng Zhong, the corrugated grinding under emery wheel 52.

（4）Reset：The grinding of cutter head 70 is completed, and traverse feed 62 drives length feed 61 and Tool bil holding device 40 to return to starting On position；Specifically process is：When inductive switch 6221 senses that cutter head 70 has left the final position of the grinding surface 521 of emery wheel 52 When, PLC 30 controls the first actuator 612 to stop telescopic piston rod, then controls the second actuator 622 to withdraw piston rod, so as to Tool bil holding device 40 and cutter head 70 thereon is driven to return on original position.

（5）Blanking：Tool bil holding device 40 discharges cutter head 70, and cutter head 70 discharges Tool bil holding device 40 through external force, that is, completes a knife First 70 polish processing；Detailed process is：PLC 30 controls the piston rod of chuck cylinder 45 to withdraw, and discharges cutter head 70, pusher gas Cylinder 24 stretches out piston rod driving pushing sheet 23 and cutter head 70 is released into jaws 44, and cutter head 44 is automatically fallen into blanking interface 101, then Blanking outlet 102 is discharged, through collecting.

Preferred embodiment of the present utility model is these are only, not thereby limits its scope of the claims, for the skill of this area Technical scheme that can be as described above for art personnel and design, other various corresponding changes and deformation are made, and All these change and deformation should all belong within the protection domain of the utility model claims.

Claims

1. a kind of diamond segment processing unit (plant), including frame, feeding assembly in the frame, the charging is arranged on The Tool bil holding device of component side, the grinding wheel component above the frame and for driving the Tool bil holding device to emery wheel Advance and complete the feeder assembly of cutter head grinding work, it is characterised in that：The feeder assembly includes a length feed, and having makes institute State the first prismatic pair that Tool bil holding device vertically moves and the first actuator for driving first prismatic pair；And one laterally enter Give, there is the second prismatic pair for making the length feed transverse shifting and the second actuator for driving second prismatic pair.

2. diamond segment processing unit (plant) as claimed in claim 1, it is characterised in that：Also including one is in cutter head grinding surface The adjusting apparatus of same elemental height, the adjusting apparatus include located at the Tool bil holding device jaws below upper top gas cylinder with And the lower air cylinder above the jaws of the Tool bil holding device, the pressure of the lower air cylinder are more than the pressure of the upper top gas cylinder Power.

3. diamond segment processing unit (plant) as claimed in claim 1, it is characterised in that：Second prismatic pair includes laterally setting Put the second guide rail in the frame and slip the second slide unit on second guide rail.

4. diamond segment processing unit (plant) as claimed in claim 3, it is characterised in that：First prismatic pair includes longitudinal direction and set Put the first guide rail on second slide unit and slip the first slide unit on first guide rail.

5. diamond segment processing unit (plant) as claimed in claim 1, it is characterised in that：The feeding assembly includes and the knife The feeding-passage that the jaws of fixture head is oppositely arranged, the folder for cutter head to be pushed to the Tool bil holding device from described feeding-passage Mouthful pushing sheet, the connection pushing sheet pusher cylinder and for conveying blade to the conveyer belt of the feeding-passage.

6. diamond segment processing unit (plant) as claimed in claim 1, it is characterised in that：Use is provided with second prismatic pair In the organ shape shield of barrier crumble.

7. diamond segment processing unit (plant) as claimed in claim 1, it is characterised in that：The emery wheel is nearby provided with one and is used to supervise Survey the wheel face monitoring sensor of wheel grinding face initial position.

8. diamond segment processing unit (plant) as claimed in claim 1, it is characterised in that：Second actuator is provided with multiple For sensing the inductive switch of cutter head.

9. diamond segment processing unit (plant) as claimed in claim 1, it is characterised in that：A sand is connected with the grinding wheel component Take turns stock removal compensation mechanism, have the sliding block being socketed in the rotating shaft of grinding wheel component, the 3rd guide rail slipped under the sliding block, And be fixed on one end of the sliding block, for the grinding cylinder for driving sliding block to slide.