CN206803968U - Electric core winding edge bias vision detection system - Google Patents
Electric core winding edge bias vision detection system Download PDFInfo
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- CN206803968U CN206803968U CN201720642734.9U CN201720642734U CN206803968U CN 206803968 U CN206803968 U CN 206803968U CN 201720642734 U CN201720642734 U CN 201720642734U CN 206803968 U CN206803968 U CN 206803968U
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Abstract
It the utility model is related to electric core winding edge bias vision detection system, including host computer, CCD detecting systems, display module and mouse-keyboard module, the CCD detecting systems are fixed on winding apparatus bracket shell, the CCD detecting systems alignment battery core winding machine structure carries out the vision-based detection of online winding operation, the display module is by the detection image display output of the CCD detecting systems, the mouse-keyboard module inputs associated control parameters, and the host computer carries out related data input and output and data operation processing.Electric core winding edge bias vision detection system of the present utility model, pass through low coverage, the camera lens of the big depth of field and position, the power light source of adjustable angle, winding rotary speed height 800r/min stabilization, high-precision measurement result and image can be measured online, measure network real-time Transmission, it quickly can check and edit setting detection project, system architecture is simple, and cost is low, high efficiency.
Description
Technical field
The utility model belongs to visual detection equipment, and detecting system is wound more particularly to battery.
Background technology
Existing lithium battery core coil equipment winding speed on the market is very high, and human eye has no idea to realize such high speed
Detection, but electric core winding flatness determines the security performance and service life of battery core, if winding is bad to there is both positive and negative polarity
Short circuit, easily there is security incident, so must be equipped with winding flatness quality testing this link.
Utility model content
Based on this, for prior art, technical problem to be solved of the present utility model is just to provide a kind of structure letter
Measurement high stable single, testing cost is low and high-precision quick online electric core winding edge bias vision detection system.
The technical solution of the utility model is as follows:
A kind of electric core winding edge bias vision detection system, including host computer, CCD detecting systems, display module and
Mouse-keyboard module, the CCD detecting systems are fixed on winding apparatus bracket shell, the CCD detecting systems alignment
Battery core winding machine structure carries out the vision-based detection of online winding operation, and the display module is by the detection of the CCD detecting systems
Image display output, the mouse-keyboard module input associated control parameters, and it is defeated that the host computer carries out related data input
Go out and data operation is handled.
In one of the embodiments, the CCD detecting systems include CCD camera lenses, levelling lever, angular adjustment component
And light source module group, the light source module group are illuminated operation, the CCD close to the battery pole piece of the battery core winding machine structure
Camera lens is two groups of low coverages, the camera lens of the big depth of field towards the battery core winding machine structure, and the levelling lever and angle are adjusted
Save the regulation that component carries out the light source module group position and angle.
In one of the embodiments, the display module is movably lifted on battery winding apparatus by drag chain
Shell middle part.
In one of the embodiments, the mouse-keyboard module is fixed on the battery by drawer type support and wound
On the shell of equipment, the host computer is arranged on bracket.
In one of the embodiments, the CCD detecting systems can detect the battery core winding machine structure and wind the electricity
The maximal rate of pond core pole piece is 800r/min rotating speed.
Compared with the prior art, electric core winding edge bias vision detection system of the present utility model has the beneficial effect that, passes through
Low coverage, the camera lens of the big depth of field and position, the power light source of adjustable angle, winding rotary speed height 800r/min can be measured online
Stabilization, high-precision measurement result and image, measure network real-time Transmission, quickly can check and edit set detection project,
System architecture is simple, and cost is low, high efficiency.
Specifically, electric core winding edge bias vision detection system of the present utility model has the following advantages that:
1) detection of high speed real-time online, is realized, detection speed can match the maximum setting 800r/ of reel system completely
Min rotating speed;
2), a total of four layers of rolled product:Positive pole, positive pole barrier film, negative pole, negative electrode membrane, positive pole and negative when winding
Pole is covered in by corresponding barrier film, and the material of barrier film is ceramic powder, and translucency is very poor, and both positive and negative polarity edge is aluminium foil or copper again
Foil matter, reflective serious, system can effectively adapt to winding feature and overcome the problem of translucency is poor and reflective, and measurement result is steady
Fixed, measurement accuracy is high;
3), the depth of field is big, and the product visual field is smaller (80mm*80mm), but exists during winding with the Lap Time of winding
Increase, the thickness of product is consequently increased, and this just requires higher to the depth of field of camera lens, the system be equipped with special low coverage,
The camera lens of the big depth of field, as rolling thickness increases, clear and clear-cut margin is still presented in product, and height is provided for vision-based detection
The image of quality;
4), measurement result realizes network real-time Transmission, and measurement data forms daily form and data curve map, and user can
Quickly check product winding quality;
5), processing procedure is simple, and common line Manufacturing Worker can also easily set detection project very much.
Brief description of the drawings
Fig. 1 is the structural representation of electric core winding edge bias vision detection system of the present utility model.
Above in each figure, 10-- winding apparatus bracket shells;20-- battery core winding machine structures;30-- battery pole pieces;
40--CCD detecting systems;41--CCD camera lenses;42-- levelling levers;43-- angular adjustment components;44-- light source module groups.
Embodiment
Below with reference to the accompanying drawings and in conjunction with the embodiments the utility model is described in detail.It should be noted that do not rushing
In the case of prominent, the feature in following embodiment and embodiment can be mutually combined.
Fig. 1 gives the structural representation of electric core winding edge bias vision detection system, as shown in Figure 1, the core coil
Around edge bias vision detection system, including host computer, CCD detecting systems 40, display module and mouse-keyboard module, CCD
Detecting system 40 is fixed on winding apparatus bracket shell 10, and CCD detecting systems 40 are directed at battery core winding machine structure 20 and entered
The vision-based detection of the online winding operation of row, display module is by the detection image display output of CCD detecting systems 40, mouse-keyboard mould
Group input associated control parameters, host computer carry out related data input and output and data operation processing.
CCD detecting systems 40 include CCD camera lenses 41, levelling lever 42, angular adjustment component 43 and light source module group 44, light
Source module 44 is illuminated operation close to the battery pole piece 30 of battery core winding machine structure 20, and CCD camera lenses 41 are towards battery
Two groups of low coverages, the camera lens of the big depth of field of winding mechanism 20, levelling lever 42 and angular adjustment component 43 carry out light source module group
44 positions and the regulation of angle.
Display module is movably lifted on battery winding apparatus shell middle part by drag chain.
Mouse-keyboard module is fixed on by drawer type support on the shell of battery winding apparatus, and host computer is arranged on
On bracket.
The maximal rate that CCD detecting systems 40 can detect the coiled battery core pole piece 30 of battery core winding machine structure 20 is 800r/
Min rotating speed.
From the above, it may be appreciated that electric core winding edge bias vision detection system of the present utility model, passes through low coverage, the big depth of field
Camera lens and position, the power light source of adjustable angle, winding rotary speed height 800r/min stabilization, high accuracy can be measured online
Measurement result and image, measure network real-time Transmission, quickly can check and edit set detection project, system architecture is simple,
Cost is low, high efficiency.
Embodiment described above only expresses several embodiments of the present utility model, and its description is more specific and detailed,
But therefore it can not be interpreted as the limitation to the utility model patent scope.It should be pointed out that for the common of this area
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (5)
1. a kind of electric core winding edge bias vision detection system, it is characterised in that including host computer, CCD detecting systems, show
Show module and mouse-keyboard module, the CCD detecting systems are fixed on winding apparatus bracket shell, the CCD detections
System alignment battery core winding machine structure carries out the vision-based detection of online winding operation, and the display module, which detects the CCD, is
The detection image display output of system, the mouse-keyboard module input associated control parameters, and the host computer carries out dependency number
Handled according to input and output and data operation.
2. electric core winding edge bias vision detection system according to claim 1, it is characterised in that the CCD detections
System includes CCD camera lenses, levelling lever, angular adjustment component and light source module group, and the light source module group is close to the battery
The battery pole piece of winding mechanism is illuminated operation, and the CCD camera lenses are towards the two groups small of the battery core winding machine structure
The visual field, the camera lens of the big depth of field, the levelling lever and angular adjustment component carry out the tune of the light source module group position and angle
Section.
3. electric core winding edge bias vision detection system according to claim 1, it is characterised in that the display mould
Group is movably lifted on battery winding apparatus shell middle part by drag chain.
4. electric core winding edge bias vision detection system according to claim 1, it is characterised in that the mouse-keyboard
Module is fixed on by drawer type support on the shell of the battery winding apparatus, and the host computer is arranged on bracket.
5. electric core winding edge bias vision detection system according to claim 1, it is characterised in that the CCD detections
The rotating speed that the maximal rate that system can detect the battery core winding machine structure winding battery pole piece is 800r/min.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109470180A (en) * | 2018-10-24 | 2019-03-15 | 湖南科霸汽车动力电池有限责任公司 | The method that detection determines cylindrical end face weld battery pole group end face flatness |
CN112558566A (en) * | 2020-12-09 | 2021-03-26 | 安徽诚越电子科技有限公司 | Production control method and device for aluminum electrolytic capacitor |
CN112556581A (en) * | 2020-12-04 | 2021-03-26 | 常州市新创智能科技有限公司 | Carbon plate detection system based on machine vision and detection method thereof |
-
2017
- 2017-06-05 CN CN201720642734.9U patent/CN206803968U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109470180A (en) * | 2018-10-24 | 2019-03-15 | 湖南科霸汽车动力电池有限责任公司 | The method that detection determines cylindrical end face weld battery pole group end face flatness |
CN109470180B (en) * | 2018-10-24 | 2020-12-18 | 湖南科霸汽车动力电池有限责任公司 | Method for detecting and judging flatness of end face of cylindrical end face welding battery pole group |
CN112556581A (en) * | 2020-12-04 | 2021-03-26 | 常州市新创智能科技有限公司 | Carbon plate detection system based on machine vision and detection method thereof |
CN112556581B (en) * | 2020-12-04 | 2021-09-10 | 常州市新创智能科技有限公司 | Carbon plate detection system based on machine vision and detection method thereof |
CN112558566A (en) * | 2020-12-09 | 2021-03-26 | 安徽诚越电子科技有限公司 | Production control method and device for aluminum electrolytic capacitor |
CN112558566B (en) * | 2020-12-09 | 2021-09-10 | 安徽诚越电子科技有限公司 | Production control method and device for aluminum electrolytic capacitor |
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