CN206779770U - A kind of all weldering devices of flange pipe - Google Patents
A kind of all weldering devices of flange pipe Download PDFInfo
- Publication number
- CN206779770U CN206779770U CN201720373204.9U CN201720373204U CN206779770U CN 206779770 U CN206779770 U CN 206779770U CN 201720373204 U CN201720373204 U CN 201720373204U CN 206779770 U CN206779770 U CN 206779770U
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- CN
- China
- Prior art keywords
- locating piece
- lower locating
- frame
- flange pipe
- positioning
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses a kind of flange pipe week weldering device, including frame, lower positioning component and upper positioning component are provided with the frame；The lower positioning component includes rotation seat；The rotation seat is provided with the installation pedestal that can relatively rotate an autorotation；The installation pedestal is provided with the positioner for being used for editing flange pipe position；The positioner includes the lower locating piece for being in the form of a column structure, the axis of the lower locating piece and the rotation axis collinear of installation pedestal；On this positioning component include can the relative upper positioning power source of frame autorotation, positioning power source is provided with reciprocally close to the power part of lower locating piece on this, and the power part is provided with the upper locating piece being engaged with lower locating piece；Rotation axis in positioning power source is conllinear with the axis of lower locating piece on this；Welding gun is additionally provided with the frame, the weld bond of the welding gun is located at the circumference of lower locating piece and towards lower locating piece.The utility model has the advantages that simplified pipeline welding process, welding efficiency are high, easy-to-use.
Description
Technical field
Auto-parts manufacture field is the utility model is related to, more particularly, to a kind of flange pipe week weldering device.
Background technology
With the progress of society, automobile occupies indispensable status in the life of people, however as people
To the performance and security pay attention to day by day of vehicle, vehicle component machining accuracy, efficiency and yield rate also carry into improvement in the lump
Among the work schedule risen.
Wherein, in the welding process of automobile bend pipe, the shape of the bent plate of welding is coordinated to have due to the shape of bend pipe, with it
Certain uniqueness, cannot solve always the problem of its clamping position, to body positioned by standard fixture in the past after
Welded, but not only processing efficiency is low for such mode, and because difficulty of processing ambassador's yield rate is greatly reduced, add
Work quality is also affected, and directly affects the security performance of automobile, and greatest threat is caused to the life security of driver.
Tapered pipeline or special-shaped pipeline in auto parts machinery, when it is welded with ring flange typically by the way of manual welding
Carry out, i.e., be directly welded to connect the pipe fitting of matched together using welding gun, in welding, because directly to equipped pipe fitting
Welded, be not provided with positioning tool, the locating effect of tapered pipeline is less desirable, influences welding position to a certain extent
Accuracy, produce error, so as to have impact on the welding quality of product, the pipe fitting of no-fix operates and compared in welding
Trouble.
For this reason, it is necessary to welder of a research for automobile pipe design.
Utility model content
The purpose of this utility model be to provide it is a kind of for automobile tapered pipeline, special-shaped pipe design, welding gun need not
Movement can complete tapered pipeline and the device for welding of ring flange week weldering.
To achieve these goals, the utility model adopts the following technical scheme that：
A kind of all weldering devices of flange pipe, including frame, particularly, lower positioning component and upper positioning are provided with the frame
Component；The lower positioning component includes rotation seat；The rotation seat is provided with the installation pedestal that can relatively rotate an autorotation；The installation
Pedestal is provided with the positioner for being used for editing flange pipe position；The positioner includes the lower locating piece for being in the form of a column structure,
The axis of the lower locating piece and the rotation axis collinear of installation pedestal；On this positioning component include can be with respect to frame autorotation
Upper positioning power source, positioning power source is provided with reciprocally close to the power part of lower locating piece on this, the power part be provided with
The upper locating piece that lower locating piece is engaged；Rotation axis in positioning power source is conllinear with the axis of lower locating piece on this；The machine
Welding gun is additionally provided with frame, the weld bond of the welding gun is located at the circumference of lower locating piece and towards lower locating piece.
Principle of the present utility model is as follows：
The present apparatus designs for tapered pipeline, special-shaped pipeline and the weldering of ring flange week.Workpiece to be welded, such as ring flange and reducing
Pipeline or ring flange are sleeved on lower locating piece with special-shaped pipeline, and then, upper positioning power source drives upper locating piece down to position
Block side is moved, and close to lower locating piece, and is finally pressed together on the top of tapered pipeline or special-shaped pipeline, is made workpiece to be welded fix
In lower locating piece.After welding gun is moved to welding post by worker, installation pedestal relatively rotates seat autorotation, makes work to be welded
Part is around the axis autorotation of lower locating piece, and so, welding gun can be completed to weld the week of tapered pipeline without movement.
Motor can be provided with rotation seat, to drive installation pedestal to relatively rotate seat autorotation.The motor can be with
Directly it is connected by the transfer such as shaft coupling part with installation pedestal, the transmission being connected with installation pedestal can also be driven by transmission belt
Axle rotates, so as to drive installation pedestal to relatively rotate seat autorotation.Inductive probe is also provided with rotation seat, and is being installed
The bottom of pedestal is correspondingly arranged the sensing collision block being engaged with inductive probe, inductive probe and external control module communication link
Connect, and communicated to connect with motor, to detect the number of turnover of workpiece to be welded, so as to control the week of workpiece to be welded to weld
Journey.
To ensure positioning of the ring flange during week weldering, the positioner may also include the bottom being connected with installation pedestal
Seat, the base are provided with positioning pedestal, and the lower locating piece is located in positioning pedestal；Several are additionally provided with the positioning pedestal to be used for
The locating dowel of flange pipe position is edited, the locating dowel is set around lower locating piece；Several are additionally provided with the base around fixed
The clamp system that position pedestal is set；The clamp system includes clamping matrix, and clamping limb is hinged with the clamping matrix；The clamping limb
One end be connected close to lower locating piece, the other end with the piston rod of oscillating cylinder.The oscillating cylinder can be oil cylinder or gas
Cylinder.During the piston rod expanding-contracting action of oscillating cylinder, you can drive the relative matrix that clamps of clamping limb to swing, make clamping limb close to lower positioning
Ring flange is fixed in lower locating piece by the side of block close to lower locating piece.Clamping limb can also be set close to the side of lower locating piece
There is grip block, the grip block is provided with the clearance position in arc line type close to the side of lower locating piece, so as to make grip block energy maximum limit
Degree ground increases the contact area with ring flange, improves the positioning tautness of ring flange close to lower locating piece.
Because the respective welding position of workpiece to be welded of different size is highly differed, to adapt to the to be welded of different size
Workpiece, the positioning pedestal can be made up of bottom plate, station board and connecting pole for connecting bottom board and station board；The lower locating piece
It is arranged on station board, station board is provided with several locating dowel vias set around lower locating piece；The bottom plate, which is provided with, to be adjusted
Away from cylinder (can be oil cylinder or cylinder), elevator be connected with the piston rod of the roll adjustment cylinder；Each located post of locating dowel
Via extend out to the bottom plate of station board, and is connected with elevator.The piston rod action of roll adjustment cylinder, you can drive locating dowel with respect to work
Position plate lifting, so as to adjust the position for the ring flange being placed in locating dowel.
To adapt to the workpiece to be welded of different size, the position of welding gun can preferably be adjusted, on the other hand, prolonging in frame toward outside
Stretch formed with roll adjustment plate, the roll adjustment plate is provided with through hole；The roll adjustment plate is provided with fixed block towards extraneous side, on the fixed block
It is engaged with the screw rod towards ground；The nut block that can be moved relative to screw rod is engaged with the screw rod, the nut block is provided with through logical
The welding gun contiguous block that hole is extend out in frame；The guide rail of lower locating piece, the guiding of the guide rail are provided with the welding gun contiguous block
The guidance axis of axis and screw rod is perpendicular；The roll adjustment plate towards the side in frame be additionally provided with power cylinder (can be oil cylinder,
Can be cylinder), the piston rod of the power cylinder is connected with the sliding block being engaged with guide rail, and welding gun is connected with the sliding block.Utilize
Screw rod and power cylinder, worker is the height of adjustable welding gun, to adapt to the workpiece to be welded of different size,
To avoid upper positioning component from being rocked in rotation process, positioning component may include to be arranged on frame top on this
Upper location-plate, the upper location-plate is provided with can be with respect to the connecting shaft of upper location-plate autorotation, and the connecting shaft is towards lower locating piece
The contiguous block that is connected with upper positioning power source of one end；In addition, positioning component may also include the connection being fixed on base on this
Bar；One end of the connecting rod is connected with base, and the other end is connected by connecting plate with upper positioning power source.
The utility model has the advantages that simplified pipeline welding process, welding efficiency are high, easy-to-use.
Brief description of the drawings
Fig. 1 is the schematic diagram of flange pipe week weldering device in the utility model embodiment；
Fig. 2 is the partial enlarged drawing of A in Fig. 1；
Fig. 3 is the schematic diagram of rotation seat in the utility model embodiment；
Fig. 4 is the partial enlarged drawing of B in Fig. 1；
Fig. 5 is the schematic diagram of welding gun in the utility model embodiment.
Description of reference numerals：1- frames；2- controls electronic box；3- rotation seats；4- motors；5- drive shafts；6- installs base
Seat；7- bases；8- bottom plates；9- station boards；10- connecting poles；Locating piece under 11-；12- roll adjustment cylinders；13- elevators；14- is positioned
Post；15- clamps matrix；16- clamping limbs；17- oscillating cylinders；18- grip blocks；19- inductive probes；20- senses collision block；On 21-
Location-plate；22- connecting shafts；23- contiguous blocks；The upper positioning cylinders of 24-；The upper locating pieces of 25-；26- connecting rods；27- connecting plates；28-
Roll adjustment plate；29- through holes；30- fixed blocks；31- screw rods；32- nut blocks；33- welding gun contiguous blocks；34- guide rails；35- actuating cylinders；
36- sliding blocks；37- welding guns.
Embodiment
The utility model is further described with reference to the accompanying drawings and examples.
Flange pipe week weldering device as shown in Fig. 1~5, including frame 1, lower positioning component, upper fixed is provided with frame 1
Hyte part, welding gun and control electronic box 2, wherein, control electronic box 2 is arranged on the side of frame 1, controls in electronic box 2 and is provided with control
Module (such as PLC system) and control button, control module and control button can use existing conventional design, no longer superfluous here
State.
In the present embodiment, lower positioning component includes the rotation seat 3 for being fixed on the bottom of frame 1, and drive is provided with the rotation seat 3
Dynamic motor 4, the motor 4 are connected with drive shaft 5 by timing belt, and the end of drive shaft 5 is provided with installation pedestal 6, pacified
Positioner is installed on dress pedestal 6.After motor 4 acts, pass through the output of timing belt and synchronous pulley and motor 4
The connected drive shaft 5 of axle rotates immediately, and then drives installation pedestal 6 to rotate, and makes positioner with respect to the autorotation of frame 1.
Positioner can be selected according to pipeline configuration, the flange plate structure of required welding.In the present embodiment, positioning
Device includes the base 7 being connected with installation pedestal 6, and the base 7 is provided with positioning pedestal.Positioning pedestal is by bottom plate 8, station board 9
And formed for the connecting pole 10 of connecting bottom board 8 and station board 9, station board 9 is provided with the lower locating piece 11 for being in the form of a column structure,
The axis of the lower locating piece 11 and the rotation axis collinear of installation pedestal 6.Three are additionally provided with station board 9 around lower locating piece
The 11 locating dowel vias set, the locating dowel via is through hole.The roll adjustment cylinder 12 as roll adjustment cylinder is then provided with bottom plate 8, is adjusted
Elevator 13 is connected with piston rod away from cylinder 12.Each located via of post 14 of locating dowel 14 extend out to the bottom plate of station board 9
8, and be connected with elevator 13.In addition to positioning pedestal, three clamping machines set around positioning pedestal are also equipped with base 7
Structure.Clamp system includes the clamping matrix 15 being fixed on base 7, and each clamp is hinged with clamping limb 16 on matrix 15.Clamping
One end of arm 16 is connected close to lower locating piece 11, the other end with the piston rod of the oscillating cylinder 17 as oscillating cylinder.Clamping limb 16
Grip block 18 is also equipped with close to the side of lower locating piece 11, it is in arc line type that grip block 18 is provided with close to the side of lower locating piece 11
Clearance position.
In addition, being also equipped with inductive probe 19 on rotation seat 3, correspondingly it is provided with and senses in the bottom of installation pedestal 6
The sensing collision block 20 that probe 19 is engaged.Inductive probe 19 communicates to connect with the control module in control electronic box 2, to be welded to detect
The number of turnover of workpiece is connect, so as to control all weldering processes of workpiece to be welded.
In the present embodiment, upper positioning component includes being arranged on the upper location-plate 21 at the top of frame 1, passes through in upper location-plate 21
Bearing is provided with the axis connecting shaft 22 conllinear with the lower axis of locating piece 11, makes connecting shaft 22 can be with respect to upper location-plate 21
Autorotation.Connecting shaft 22 is fixed with contiguous block 23 towards one end of lower locating piece 11, be then fixed with contiguous block 23 as with it is upper
The connected upper positioning cylinder 24 in positioning power source, so as to make upper positioning cylinder 24 can the autorotation of frame 1, and upper positioning gas relatively
The rotation axis of cylinder 24 is conllinear with the axis of lower locating piece 11.Piston rod in upper positioning cylinder 24 connects as its power part
It is connected to the upper locating piece 25 for being in the form of a column structure.
In addition, positioning component includes the connecting rod 26 being fixed on base 7 on this.One end of the connecting rod 26 and base 7
It is connected, the other end is connected by connecting plate 27 with upper positioning cylinder 24.
Extend in the present embodiment, in frame 1 toward outside and be provided with through hole 29 formed with roll adjustment plate 28, the roll adjustment plate 28.Adjust
Fixed block 30 is provided with towards the side in the external world away from plate 28, the screw rod 31 towards ground is engaged with fixed block 30.Nibbled on screw rod 31
Conjunction has nut block 32, and the nut block 32 can move relative to screw rod 31.Via through holes 29 are installed with nut block 32 and extend out to machine
Welding gun contiguous block 33 in frame 1, and the guide rail 34 towards lower locating piece 11 is installed on welding gun contiguous block 33, the guiding of guide rail 34
The guidance axis of axis and screw rod 31 is perpendicular.Meanwhile roll adjustment plate 28 is provided with as power cylinder towards the side in frame 1
Actuating cylinder 35, the piston rod of actuating cylinder 35 are connected with the sliding block 36 being engaged with guide rail 34, welding gun are connected with sliding block 36
37, the weld bond of welding gun 37 is located at the circumference of lower locating piece 11 and towards lower locating piece 11.
Workpiece to be welded is placed on lower locating piece 11, and positioning cylinder 24 acts in worker's control, and locating piece 25 is pressed in order
Close at the top of workpiece to be welded, workpiece to be welded is fixed between locating piece 25 and lower locating piece 11.Then, Gong Renxuan
Dynamic screw rod 31, adjusts the position of welding gun 37, and controls actuating cylinder 35 to act, and makes the weld bond of welding gun 37 close to welding post.Open
After dynamic motor 4, it is fixed between locating piece 25 and lower locating piece 11 and is with respect to the autorotation of frame 1, welding gun 37 immediately
Workpiece can be welded.
What this specification was enumerated is only better embodiment of the present utility model, it is all in operation principle of the present utility model and
The equivalent technologies conversion done under thinking, is accordingly to be regarded as the scope of protection of the utility model.
Claims (8)
1. a kind of all weldering devices of flange pipe, including frame, it is characterised in that：The frame is interior provided with lower positioning component and upper
Positioning component；The lower positioning component includes rotation seat；The rotation seat is provided with the installation base that can relatively rotate an autorotation
Seat；The installation pedestal is provided with the positioner for being used for editing flange pipe position；The positioner includes being in the form of a column knot
The lower locating piece of structure, the axis of the lower locating piece and the rotation axis collinear of installation pedestal；The upper positioning component includes
It can be provided with respect to the upper positioning power source of frame autorotation, the upper positioning power source reciprocally close to the power of lower locating piece
Portion, the power part are provided with the upper locating piece being engaged with lower locating piece；The rotation axis in the upper positioning power source is with
The axis of locating piece is conllinear；Welding gun is additionally provided with the frame, the weld bond of the welding gun is located at the circumferential and court of lower locating piece
Downward locating piece.
2. all weldering devices of flange pipe according to claim 1, it is characterised in that：Driving electricity is provided with the rotation seat
Machine and inductive probe；The installation pedestal is provided with the sensing collision block being engaged with inductive probe；The inductive probe with it is external
Control module communication connection, and with motor communicate to connect.
3. all weldering devices of flange pipe according to claim 1 or 2, it is characterised in that：The positioner include with
The connected base of installation pedestal, the base are provided with positioning pedestal, and the lower locating piece is located in positioning pedestal；The positioning
Pedestal is provided with several locating dowels for being used to edit flange pipe position, and the locating dowel is set around lower locating piece；It is described
The clamp system that several circular positioning pedestals are set is additionally provided with base；The clamp system includes clamping matrix, the folder
Clamping limb is hinged with tight matrix；One end of the clamping limb is connected close to lower locating piece, the other end with the piston rod of oscillating cylinder.
4. all weldering devices of flange pipe according to claim 3, it is characterised in that：The clamping limb is close to lower locating piece
Side be provided with grip block, the grip block is provided with the clearance position in arc line type close to the side of lower locating piece.
5. all weldering devices of flange pipe according to claim 3, it is characterised in that：The positioning pedestal is by bottom plate, work
Position plate and formed for the connecting pole of connecting bottom board and station board, the lower locating piece is arranged on station board；The station
Plate is provided with several locating dowel vias set around lower locating piece；The bottom plate is provided with roll adjustment cylinder, the roll adjustment cylinder
Elevator is connected with piston rod；Each located post via of locating dowel extend out to the bottom plate of station board, and with the elevator phase
Even.
6. all weldering devices of flange pipe according to claim 1 or 2, it is characterised in that：Prolong in the frame toward outside
Stretch and be provided with through hole formed with roll adjustment plate, the roll adjustment plate；The roll adjustment plate is provided with fixed block towards extraneous side, described solid
Determine to be engaged with the screw rod towards ground on block；The nut block that can be moved relative to screw rod, the nut block are engaged with the screw rod
It is provided with the welding gun contiguous block that via through holes are extend out in frame；The guide rail of lower locating piece is provided with the welding gun contiguous block,
The guidance axis of the guide rail and the guidance axis of screw rod are perpendicular；The roll adjustment plate is additionally provided with power towards the side in frame
Cylinder, the piston rod of the power cylinder are connected with the sliding block being engaged with guide rail, welding gun are connected with the sliding block.
7. all weldering devices of flange pipe according to claim 1 or 2, it is characterised in that：The upper positioning component includes
The upper location-plate of frame top is arranged on, the upper location-plate is provided with can be described with respect to the connecting shaft of upper location-plate autorotation
The contiguous block that connecting shaft is connected towards one end of lower locating piece with upper positioning power source.
8. all weldering devices of flange pipe according to claim 7, it is characterised in that：The upper positioning component includes fixing
Connecting rod on base；One end of the connecting rod is connected with base, and the other end passes through connecting plate and upper positioning power source phase
Even.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720373204.9U CN206779770U (en) | 2017-04-11 | 2017-04-11 | A kind of all weldering devices of flange pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720373204.9U CN206779770U (en) | 2017-04-11 | 2017-04-11 | A kind of all weldering devices of flange pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206779770U true CN206779770U (en) | 2017-12-22 |
Family
ID=60707171
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720373204.9U Withdrawn - After Issue CN206779770U (en) | 2017-04-11 | 2017-04-11 | A kind of all weldering devices of flange pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206779770U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862840B (en) * | 2017-04-11 | 2019-04-30 | 广东南海昌和模具有限公司 | Device is used in a kind of weldering of flange pipe week |
-
2017
- 2017-04-11 CN CN201720373204.9U patent/CN206779770U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862840B (en) * | 2017-04-11 | 2019-04-30 | 广东南海昌和模具有限公司 | Device is used in a kind of weldering of flange pipe week |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171222 Effective date of abandoning: 20190430 |