CN206766177U - A kind of tower permanent magnetism crawler belt climbing robot - Google Patents
A kind of tower permanent magnetism crawler belt climbing robot Download PDFInfo
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- CN206766177U CN206766177U CN201720577440.2U CN201720577440U CN206766177U CN 206766177 U CN206766177 U CN 206766177U CN 201720577440 U CN201720577440 U CN 201720577440U CN 206766177 U CN206766177 U CN 206766177U
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Abstract
The utility model discloses a kind of tower permanent magnetism crawler belt climbing robot, including climbing mechanism, climbing mechanism, which is provided with, includes climbing mechanism motor, climbing mechanism permanent magnetism crawler belt, climbing mechanism support, climbing mechanism support link and climbing mechanism gas spring, climbing mechanism support link is formed by climbing mechanism gas spring and climbing mechanism support and swings annexation, the climbing mechanism support link on both sides forms elastic load with two groups of climbing mechanism permanent magnetism crawler belts by climbing mechanism gas spring and is connected, climbing mechanism motor and transmission system are installed on climbing mechanism support, permanent magnet is installed in climbing mechanism permanent magnetism crawler belt.The utility model arrangement is ingenious, and the climbing function of framework is realized by permanent magnetism crawler belt climbing mechanism, and climbing efficiency high, load capacity are strong, convenient disassembly and cost are relatively low, are a kind of tower permanent magnetism crawler belt climbing robots.
Description
Technical field
Robotic technology field is the utility model is related to, more particularly to a kind of blower fan tower barrel cleaning and crop leaf measuring robot
Upkeep operation equipment.
Background technology
Wind-power electricity generation has obtained wideling popularize for countries in the world in recent years as a kind of reproducible clean energy resource.Wind-force
Generating set single-machine capacity cumulative year after year, the cleaning of maintenance, tower to Wind turbines and the detection to fan blade seem
It is more and more important.And there are the bad weathers such as dust storm, sleet the working site of Wind turbines often, once there is event in Wind turbines
Barrier, gently then influences the economic benefit in generating efficiency and power plant, heavy then cause Wind turbines damage and huge economic loss, because
This Wind turbines must carry out upkeep operation throughout the year.
Wind park all needs periodically to examine blower fan tower barrel and blade every year to reduce the shutdown risk of Wind turbines
Survey, and during Wind turbines equipment acceptance, also need to clean blower fan tower barrel, and detection, the tower of the current fan blade in China
Cleaning it is general it is most of use the maintenance modes such as artificial lifting operation, crane operation, hanging device operation, there is security
Low, a series of problem such as labor intensity is big, efficiency is low.
Climbing robot, which can substitute, manually carries out climbing operation, and can install detection, cleaning, maintained equipment to operation
Object carries out upkeep operation, can effectively solve Wind turbines safeguard at present using the safety present in manual work, efficiency,
The problems such as cost.
And existing climbing robot technology is also in constantly improve, such as CN201610401323.0《A kind of crawler type electric power
Maintenance of equipment robot》, including crawler rack A, crawler rack B, driven disk roller, active roll, servomotor, described crawler belt
Support A is rectangular flat plate structure, respectively sets two hinged-support A in crawler rack A both sides, described crawler rack B is by one
The flat board of block bending is formed, and bending angle is 30 °, and a total of 2 of crawler rack B, it is connected with crawler rack A by hinged-support A
Together;Columned driven disk roller and active roll are separately installed with crawler rack A and crawler rack B upper and lower ends,
The active roll is directly driven by servomotor, and rubber belt track passing power is used between active roll and driven disk roller;It is logical
Three slat gum crawler belts climbing electric pole is crossed, larger frictional force can be obtained, so as to easily climb to electric pole top, subtracted
Lack the consumption of worker's muscle power, improve operating efficiency.
CN201620390050.X《A kind of crawler-type multifunctional climbing robot》, the utility model uses pin foot formula structure
Crawler type, adsorbed using magnechuck, so as to realize the walking of robot on the wall.By flexible pipe by the paint on ground or cleaning
Liquid delivers to the operational module of absorption on the wall, so as to realize rendering or cleaning function, improves the speed and quality of rendering, solves
The problem of artificial cleaning labor intensity is big, efficiency is low.
Obviously, CN201610401323.0 climbs electric pole by three slat gum crawler belts, is the finite diameter based on electric pole
With limited duty etc. and design;CN201620390050.X, using pin foot formula structure crawler type, utilize magnechuck
Absorption, so as to realize the walking of robot on the wall.Crawler type climbing robot body is fitted on wall by vacuum cup,
Negative pressure is produced by vavuum pump, sucker suction nozzle is connected to by conduit, the air between vacuum cup and wall is caused by vavuum pump
Negative pressure suctions out, and then sucker is brought into close contact fitting metope, completes workflow of the car body absorption in metope.
Being shown from data disclosed in existing Chinese patent, permanent magnetism crawler belt appears in 1998 for the first time,
CN98110551.3《Automatically moving X-ray flaw detector for welded seam of ship tank》, flaw detection main frame be flexible coupling by hinge formula on movable machine frame forever
Magnetic crawler belt attractive chain is driven climbing mechanism;Nearest appears in 2016, CN201610187880.7《Crawler belt climbs wall four selfs
By degree parallel robot》, it includes creeper truck and four-freedom-degree parallel-connection robot;The creeper truck includes rectangle chassis, four
Set, two permanent magnetism pedrail mechanisms, set are uniformly connected with chassis, and permanent magnetism pedrail mechanism symmetrically couples with chassis, drive chassis along magnetic
Property wall is creeped.From nearly 100 papers of correlation also it is seen that the application of permanent magnetism crawler belt and permanent magnetism caterpillar robot not
It is disconnected to expand.The utility model is also to be engaged in the research and development in this direction.Especially for the design feature of wind power tower drum, if
A kind of robot for being advantageous to climb, overall diameter cleans, adaptation barrel dliameter changes is counted out, will be central inventive of the present utility model
The avatar of work.
Utility model content
Maintenance and detection operation demand of the utility model aiming at wind power generating set, devising one kind can be by more
Side shape variset and permanent magnetic suck crawler belt climbing mechanism climb operation to carry out tower, are set by wiper mechanism and detection
It is standby to detect robot to complete the wind tower cleaning of blower fan tower barrel cleaning and crop leaf measuring.The robot have modularization, it is low into
Sheet, fast assembling-disassembling, reliable and stable, climbing speed is fast, and load capacity is strong, and the tower up and down for adapting to wind power generation stepped tower body is straight
The characteristics of footpath changes.The utility model purpose is to provide a kind of tower permanent magnetism crawler belt climbing robot.
Technical solutions of the utility model:
A kind of tower permanent magnetism crawler belt climbing robot, including climbing mechanism, climbing mechanism, which is provided with, includes climbing mechanism drive
Dynamic motor, climbing mechanism permanent magnetism crawler belt, climbing mechanism support, climbing mechanism support link and climbing mechanism gas spring, climbing machine
Structure support link is formed by climbing mechanism gas spring and climbing mechanism support and swings annexation, the climbing mechanism support on both sides
Connecting rod forms elastic load with two groups of climbing mechanism permanent magnetism crawler belts by climbing mechanism gas spring and is connected, and pacifies on climbing mechanism support
Equipped with climbing mechanism motor and transmission system, permanent magnet is installed in climbing mechanism permanent magnetism crawler belt.
Further, climbing mechanism positioning pipe is additionally provided with climbing mechanism, climbing mechanism support is determined by installing climbing mechanism
Position pipe is connected with climbing loaded article.
Further, the climbing loaded article be the variable framework of robot, the variable framework of robot include variable V-type corner with
Push-pull rod body, the variable V-type corner and push-pull rod body form multilateral framework structure, the push-and-pull pole length of push-pull rod body
And/or the crank degree of variable V-type corner is varistructure, wherein, variable V-type corner and push-pull rod body are at least one
Dismounting is flexibly connected.
Further, push-pull rod body is using passive type Telescopic adjusting structure or using active under power set effect
Telescopic adjusting structure, during using active Telescopic adjusting structure, power set are respectively equipped with each push-pull rod body or by unified
Power set drive to each push-pull rod body through each transmission mechanism.
Further, each push-pull rod body controls for synchronization telescope.
Further, when being respectively equipped with power set in each push-pull rod body, each power set synchronization work is controlled by electric signal
Make;When driving to each push-pull rod body through each transmission mechanism by unified power set, control each transmission mechanism same by electric signal
Step work controls each transmission mechanism to work asynchronously by mechanical system.
When controlling each transmission mechanism to work asynchronously by mechanical system, transmission mechanism is pneumaticpiston structure, each pull bar machine
The air cavity connection of the pneumaticpiston of structure.
Further, multilateral framework structure is positive multilateral framework structure.
Further, variable V-type corner includes V-type casing support, V-type corner seating, V-type sleeve pipe and electric cylinder cylinder body, can
Become V-type corner both sides and be respectively equipped with V-type sleeve pipe and electric cylinder cylinder body, the about two V-type sleeve pipes being distributed of the same side and one
Electric cylinder cylinder body positioned at centre forms V-structure with V-type corner seating and fixed by V-type sleeve pipe fixed support, two respectively
The V-type sleeve pipe of side connects and composes the rigid integral unit of V-type framework by V-type casing support with V-type corner seating respectively, passes through
Each rigid integral unit of polygon and with push-pull rod body form polygonal frame structure.
Further, electric cylinder cylinder body is the power set of push-pull rod body, and electric cylinder cylinder body is synchronous by unified electric signal
Extension and contraction control.
Further, push-pull rod body includes electric cylinder push-pull shaft, the push-and-pull axis of guide and pull bar support, wherein, two push away
Draw the axis of guide to be fixed with electric cylinder push-pull shaft by pull bar support, the push-and-pull axis of guide and V-type sleeve pipe connection, electric cylinder push-pull shaft and
Electric cylinder cylinder body connects, and electric cylinder cylinder body is the power set of electric cylinder push-pull shaft.
The utility model arrangement is ingenious, and the climbing function of framework is realized by permanent magnetism crawler belt climbing mechanism, modular
Polygon variset realizes the encirclement to blower fan tower barrel, and permanent magnetism crawler belt climbing mechanism is attached in polygonal frame,
Complete the cleaning to blower fan tower barrel and blower fan by being attached to wiper mechanism and the imaging mechanism of framework on this basis simultaneously
The detection of blade, its good reliability, high safety, climbing efficiency high, load capacity are strong, convenient disassembly and cost are relatively low, are one
The preferable Wind turbines maintaining robot equipment of kind.
It is other purposes that the utility model has, feature, excellent outside feature and advantage except purpose described above
Point, it will be described in further details with reference to accompanying drawing.
Brief description of the drawings
Fig. 1 is permanent magnetism crawler belt climbing mechanism structural representation of the present utility model;
Fig. 2 is permanent magnetism crawler belt climbing structures schematic diagram of the present utility model;
Fig. 3 is frame deformation contrast schematic diagram of the present utility model;
Fig. 4 is the structural representation of the utility model framework;
Fig. 5 is frame assembly schematic diagram of the present utility model;
Fig. 6 is frame assembly partial schematic diagram of the present utility model;
Fig. 7 is cleanninfg brushes structural scheme of mechanism of the present utility model;
Fig. 8 is cleanninfg brushes mechanism of the present utility model schematic side view;
Fig. 9 is wiper mechanism schematic diagram of the present utility model.
Description of reference numerals
Embodiment
Embodiment of the present utility model is described in detail below in conjunction with accompanying drawing, but the utility model can be by right
It is required that the multitude of different ways for limiting and covering is implemented.
Embodiment 1:
As shown in figure 4, including:The hexagonal-shaped frame that six groups of variable V-type corners 1 form, connect variable V-type corner 1 and energy
Adjust the push-pull rod body 2 of frame size, six groups of main wiper mechanisms 3 on variable V-type corner 1 and installed in variable
Six groups of tower permanent magnetism crawler belt climbing mechanisms 4 on V-type corner 1.Variable V-type mechanism 1 and push-pull rod body 2 form a variable-size
Hexagon adapt to the change of wind tower tower outer surface diameter, mainly by the hexagonal-shaped frame can change its length of side from
And it can adapt to the diameter change above and below blower fan tower barrel;Permanent magnetism crawler belt climbing mechanism 4 is realized by the deformation of hexagonal-shaped frame
Contact and compression to tower, and drive hexagonal-shaped frame to carry out climbing operation along tower surface by permanent magnetism pedrail mechanism,
Climbing for integrated model is lifted;Main wiper mechanism 3 can follow hexagonal-shaped frame with the adaptive change of tower come with
With the contact completed to tower and cleaning is rolled, i.e., the cleaning to wind tower tower is completed during climbing.
Specifically, as seen in figs. 5-6, two groups of push-pull rod bodies 2 have been mounted and connected on each variable V-type corner 1, have been
The deficiency of the main wiper mechanism 3 of compensation coverage rate when major diameter is cleaned, secondary wiper mechanism is also equipped with push-pull rod body 2,
Yi word pattern wiper mechanism support 6 can be used for installation V-type cleanninfg brushes mechanism 7, while be also equipped with detecting on push-pull rod body 2
Camera 5 can carry out detection imaging to wind-powered electricity generation tower crane fan blade.
Wherein, push-pull rod body 2 includes electric cylinder push-pull shaft 8, the push-and-pull axis of guide 9 and pull bar support 10, and one electronic
Cylinder push-pull shaft 8 and two push-and-pull axis of guides 9 are connected and fixed with pull bar support 10, wherein, two push-and-pull axis of guides 9 with
Electric cylinder push-pull shaft 8 is fixed with pull bar support 10 respectively, and yi word pattern wiper mechanism support 6 is equally also fastened to pull bar support
On 10.Meanwhile the yi word pattern wiper mechanism support 6 installed on pull bar support 10 cleans the axis of guide by yi word pattern above
12nd, the cleaning support of the cleaning installation axle positioned at bottom, the secondary wiper mechanism rack 11 above bottom and both ends is fixed
The connection of plate 13 is formed, and the yi word pattern cleaning axis of guide 12, cleaning installation axle and yi word pattern cleaning support rack 11 pass through respectively
End is connected to two pieces of cleaning bracket fixing plates 13 so as to form a rigid frame, and V-type brush wiper mechanism 7 is attached to yi word pattern
Clean on the axis of guide 12 and linear slide can be carried out by it, the gear on V-type brush wiper mechanism 7 and yi word pattern cleaning support
Rack 11 engages, and enables driving of the V-type brush wiper mechanism 7 by rack-and-pinion on yi word pattern wiper mechanism support 6, from
And reciprocating linear motion of the V-type brush wiper mechanism 7 on yi word pattern wiper mechanism support 6 is realized, and then realize to tower table
The cleaning in face.Cleaning motor is provided with V-type cleanninfg brushes mechanism 7.
As shown in Fig. 1,2,5,6, variable V-type corner 1 includes V-type casing support 14, V-type corner seating 15, V-type sleeve pipe and consolidated
Fixed rack 16, V-type sleeve pipe 17, electric cylinder cylinder body 18.Variable V-type corner 1 passes through four V-type sleeve pipes 17 and V-type casing support 14
Connect to form V-structure, while V-type casing support 14 is connected with V-type corner seating 15, and on V-type corner seating 15
Two groups of electric cylinder cylinder bodies 18 are installed, two groups of electric cylinder cylinder bodies 18 are connected by certain angle with V-type corner seating 15 respectively
V-shaped structure arrangement, each electric cylinder cylinder body 18 also pass through V-type sleeve pipe fixed support 16 and two parallel phases of V-type sleeve pipe 17
Even, while V-type sleeve pipe 17, V-type casing support 14, V-type corner seating 15 form the rigid integral unit of V-type framework, pass through six
The modularized design of the variable V-type corner 1 of group and the connection with push-pull rod body 2, can quickly form a variable-size
Hexagonal-shaped frame structure.By the straight line push-and-pull campaign of the electric cylinder push-pull shaft 8 on electric cylinder cylinder body 18 and push-pull rod body 2,
Change the length of side of framework hexagon, driving power, while V-type sleeve pipe 17 and push-pull rod body 2 are provided for the big small deformation of framework
On the push-and-pull axis of guide 9 connect, and V-type sleeve pipe 17 and electric cylinder cylinder body 18 are connected by V-type sleeve pipe fixed support 16,
So that the Linear Driving of variable V-type corner 1 possesses higher guiding and bearing capacity.
As shown in Figure 1-2, tower permanent magnetism crawler belt climbing mechanism 4 passes through climbing mechanism positioning pipe 19 and climbing mechanism support 22
It is connected with the V-type corner seating 15 of variable V-type corner 1, is provided for variable V-type corner 1 along the absorption on tower surface and climb power,
Tower permanent magnetism crawler belt climbing mechanism 4 includes climbing mechanism positioning pipe 19, climbing mechanism motor 20, climbing mechanism permanent magnetism crawler belt
21st, climbing mechanism support 22, climbing mechanism support link 23, climbing mechanism gas spring 24.On climbing mechanism support 22
Climbing mechanism motor 20 to provide power for track drive, climbing mechanism permanent magnetism crawler belt 21 possesses permanent magnetic suck wind tower
The ability on tower surface can simultaneously be climbed by climbing mechanism support link 23 and four on climbing mechanism support 22
Mechanism gas spring 24 to provide thrust and the adaptability to curved surface to tower surface, in hexagonal-shaped frame forever
Magnetic crawler belt climbing mechanism 4 adapts to the change of wind-power tower diameter, with suitable pressure contact and carries out climbing lifting all the time.Tool
Body is:Climbing mechanism permanent magnetism crawler belt 21 passes through climbing mechanism support link 23 and climbing mechanism gas spring 24 and climbing machine respectively
Structure support 22 connects, and by the elastic reaction of gas spring, enables two groups of climbing mechanism permanent magnetism crawler belts 21 by climbing mechanism branch
The swing of supporting rod 23, climbing mechanism support link 23 are formed by climbing mechanism gas spring 24 and climbing mechanism permanent magnetism crawler belt 21
Elastic load connection has certain pressure, and adaptive touches on curved surface of the tower with certain radian, while climbing mechanism
Climbing mechanism motor 20 and transmission system are also equipped with support 22, two groups of climbing mechanism permanent magnetism crawler belts 21 can be entered simultaneously
Row driving, permanent magnet is provided with climbing mechanism permanent magnetism crawler belt 21 can strengthen adhesive force to tower surface.
The main wiper mechanism 3 includes V-type cleaning bracket base 25 and V-type cleans what the both ends of bracket base 25 connected respectively
Two sets of V-type wiper mechanisms, V-type wiper mechanism is similar with secondary wiper mechanism, as shown in figure 9, main wiper mechanism 3 cleans including V-type
Bracket base 25, the V-type cleaning support axis of guide 26, V-type wiper mechanism fixed support 27, V-type wiper mechanism reinforcing plate 28, V-type
Wiper mechanism rack 29;Form symmetrical V-type cleaning support and Liang ZuVXing cleanninfg brushes mechanism 7 is installed, V-type cleaning support bottom
Seat 25 is fixed on variable V-type corner 1, two the V-type cleaning support axis of guides 26 above, four cleanings positioned at bottom
Installation axle, two V-type wiper mechanism racks 29 above bottom are connected into two sets of rigid frames, pass through the V at both ends
Type wiper mechanism fixed support 27 be fixed it is spacing, while clean installation axle pass through V-type wiper mechanism reinforcing plate 28 fix connect
The effect that V-type cleaning support integral rigidity is strengthened is picked up, while Liang ZuVXing cleanninfg brushes mechanism 7 is mounted respectively to left and right two
On the V-type cleaning support axis of guide 26 of side, while the gear in V-type cleanninfg brushes mechanism 7 is nibbled with V-type wiper mechanism rack 29
Close, can Shi LiangzuVXing cleanninfg brushes mechanism 7 can be driven back and forth on the V-type cleaning support axis of guide 26 of the left and right sides respectively
Dynamic motion.Main wiper mechanism 3 generally V-structure, makes its curved surface to tower have broader adaptability.
More specific, the secondary wiper mechanism includes yi word pattern wiper mechanism support 6 and V-type brush wiper mechanism 7, a word
Type wiper mechanism support 6 cleans support rack 11 by yi word pattern, yi word pattern cleans the axis of guide 12,13 groups of bracket fixing plate of cleaning
Into the yi word pattern above cleaning axis of guide 12, the cleaning installation axle positioned at bottom, the yi word pattern cleaning above bottom
Two cleaning bracket fixing plates 13 that support rack 11 and both ends are respectively equipped with form a rigid frame, cleaning installation axle installation
On pull bar support 10 and/or the push-and-pull axis of guide 9, V-type brush wiper mechanism 7 is arranged on shape on the yi word pattern cleaning axis of guide 12
Be in line the relation of being slidably connected, and the power set on V-type brush wiper mechanism 7 clean bracket teeth by travelling gear and yi word pattern
The engagement of bar 11 forms gear-rack drive mechanism.
More specific, the main wiper mechanism 3 includes V-type cleaning bracket base 25 and V-type cleaning bracket base 25 both ends
The two sets of V-type wiper mechanisms connected respectively, the V-type wiper mechanism include V-type wiper mechanism support and V-type brush wiper mechanism
7, the V-type cleaning support above that V-type wiper mechanism support includes with V-type cleaning bracket base 25 both ends are connected respectively is led
To axle 26, the cleaning installation axle positioned at bottom, the cleaning of the V-type above bottom support rack 29, set among cleaning installation axle
The V-type wiper mechanism fixed support 27 that some V-type cleaning bracket reinforcing plates 28 and both ends are provided with, V-type cleaning bracket base 25,
Four V-type cleaning support axis of guides, 26, four cleaning installation axles, two V-type cleaning support racks 29 and two V-type wiper mechanisms
Fixed support 27 forms two V-structure rigid frames at an angle, and V-type brush wiper mechanism 7 is arranged on V-type cleaning support
Linear slide annexation is formed on the axis of guide 26, the power set on V-type brush wiper mechanism 7 pass through travelling gear and V-type
The engagement of cleaning support rack 29 forms gear-rack drive machine.
As Figure 7-8, V-type brush wiper mechanism 7 includes cleaning round brush 30, atomizer 31, V-type support gas spring
32nd, water pipe 33, V-type cleanninfg brushes support 34, positioning roller 35, V-type cleaning arm 36.V-type cleanninfg brushes support 34 passes through V-type branch
Support gas spring 32 is connected to the tail end of V-type cleaning arm 36 respectively, enables effect of the V-type cleaning arm 36 in gas spring elastic force
It is lower to change the angle of V-type cleaning arm 36, and realized by being attached to the cleaning round brush 30 of the tail end of V-type cleaning arm 36 to different arcs
Spend the contact and cleaning on tower surface.
Two groups of V-type cleaning arms 36 being symmetrically mounted on V-type cleanninfg brushes support 34 form V-structure, and pass through two
Root V-type supports the connection with V-type cleanninfg brushes support 34 and V-type cleaning arm 36 respectively of gas spring 32, V-type cleaning arm 36 is begun
Swung, can be adapted to not by the motion of V-type cleaning arm 36 around V-type cleanninfg brushes support 34 with certain elastic force eventually
With the surface radian of diameter blower fan tower barrel, while two by being attached on V-type cleaning arm 36 are cleaned round brush 30 to contact wind
Electric tower simultaneously completes roller cleaning.
Wherein, two cleaning round brush 30 pass through one group of cleaning round brush synchronous pulley on V-type cleaning arm 36 respectively
38 realize the rotation of cleaning round brush 30 with cleaning round brush drive coordination band 37, while are also equipped with mist on V-type cleaning arm 36
Change nozzle 31 and water pipe 33, the cleaning that pipe joint can come ground high-pressure delivery is disposed with V-type cleanninfg brushes support 34
Liquid is delivered to the atomizer 31 for being attached to the both sides of V-type cleaning arm 36 via water pipe 33 respectively, can be by the clear of ground by high pressure
Lotion delivery to main wiper mechanism 3 comes to tower surface jet cleaner, cleaning fluid and round brush of the wiper mechanism in atomization
Roll cleaning and be issued to more preferably cleaning performance.Simultaneously in order to prevent the swing angle of V-type cleaning arm 36 excessive, cleaned in V-type
It is spacing that bristle holder 34 is also equipped with the swing angle progress that positioning roller 35 comes to V-type cleaning arm 36.
V-type cleaning support gear 39, motor drive coordination band 40, main driving are also equipped with V-type cleanninfg brushes support 34
Belt wheel 41, right side round brush driving pulley 42, left side round brush driving pulley 43, cleaning motor 44.
Cleaning round brush 30 is driven through the cleaning motor 44 on V-type cleanninfg brushes support 34 to realize,
Rotary power is transferred to right side round brush by motor drive coordination band 40 and main driving pulley 41 and driven by cleaning motor 44
On belt wheel 42 and left side round brush driving pulley 43, right side round brush driving pulley 42 and left side round brush driving pulley 43 are respectively by power
On the cleaning round brush synchronous pulley 38 and cleaning round brush drive coordination band 37 being transferred on V-type cleaning arm 36, to realize
The synchronous rotary of two groups of cleaning round brush 30.
It is also equipped with cleaning support guide sleeve 45 on V-type cleanninfg brushes support 34, it is clear for being connected to V-type shown in Fig. 9
Wash the support axis of guide 26 or the yi word pattern cleaning axis of guide 12 shown in Fig. 6, cleaning support guide sleeve 45 are oriented to V-type cleaning support
Axle 26 or the yi word pattern cleaning axis of guide 12 form sliding pair, as linear steering of the V-type brush wiper mechanism 7 on wiper mechanism
Effect, to realize the linear motion of V-type cleanninfg brushes mechanism 7, while clean motor 44 and rotary power can also be transferred to
V-type cleaning support gear 39 or yi word pattern cleaning support rack 11 on V-type cleanninfg brushes support 34 are clear by V-type
Wash support gear 39 and clean engaging for support rack 11 with the yi word pattern shown in the V-type wiper mechanism rack 29 or Fig. 6 shown in Fig. 9
And the positive and negative rotation motion of cleaning motor 44, whole V-type cleanninfg brushes mechanism 7 can be driven to clean the support axis of guide in V-type
26 or the yi word pattern cleaning axis of guide 12 on realize and move along a straight line back and forth, two cleaning round brush 30 is led in V-type cleaning support
More tower cleaning surfaces are covered in the stroke range of axle 26 or the yi word pattern cleaning axis of guide 12.
Tower cleans synchronous driving process:Cleaning motor 44 will select power to pass by motor drive coordination band 40
Right side round brush driving pulley 42 in same root drive shaft, left side are driven to main driving pulley 41, then by main driving pulley 41
Round brush driving pulley 43, the V-type cleaning synchronous rotary of support gear 39, wherein, right side round brush driving pulley 42 and left side round brush drive
Movable belt pulley 43 passes through one group of cleaning round brush drive coordination band 37 and cleaning round brush 38 cleaning to the left and right sides of synchronous pulley respectively
Round brush 30 synchronizes driving, V-type cleaning support gear 39 and the V-type cleaning support rack 29 installed on main wiper mechanism 3
Engagement, support gear 39 is cleaned come driving V-shaped by cleaning the rotating campaign of motor 44, so as to which driving V-shaped brush is clear
Washing machine structure 7 carries out linear reciprocating motion back and forth on V-type cleaning support rack 29, cleaning round brush 30 is passed through reciprocating motion
Tower surface in the range of covering reciprocating motion.
As shown in figure 3, the hexagonal structure being made up of variable V-type corner 1 and connected push-pull rod body 2
Different blower fan tower barrel diameters can be adapted to by changing the length of side, make the crawler belt climb type wind-powered electricity generation of variset
Tower cleaning detection robot can carry out adaptive climbing sports along the tower of pyramidal structure, be arranged on main wiper mechanism 3
Two groups of V-type brush wiper mechanisms 7 have the cleaning area that can not cover of part in the clean range of tower bottom axis of great circle,
By one group of V-type brush wiper mechanism 7 on yi word pattern wiper mechanism support 6 clean the cleaning of blind area, so as to
Washing and cleaning operation is set to cover tower bottom to atop a tower.
It is 2.5 meters -4.5 meters to adapt to diameter range.
The utility model takes full advantage of the characteristics of polygonal frame becomes the length of side and permanent magnetic suck and crawler belt climbing, passes through
The framework of hexagon variable-size realizes the adaptability to the up-narrow and down-wide taper tower of blower fan tower barrel, is carried out by permanent magnetic suck
Reliable and stable can be adsorbed on tower body wall, and can quickly be moved along tower body wall with climbing device, by installed in
Wiper mechanism and imaging device in frame structure to carry out washing and cleaning operation and detection operation to Wind turbines, are a kind of efficiently low
Cost, reliable and stable blower fan tower barrel maintaining robot equipment.
In other embodiments:Including in herein below in embodiment 1 without occur technology contents:
The utility model is applied to a kind of shoe of variset as described above as tower permanent magnetism crawler belt climbing mechanism
In band climb type wind tower cleaning detection robot, the crawler belt climb type wind tower cleaning detection machine of this kind of variset
People includes variable V-type corner 1, push-pull rod body 2, wiper mechanism, tower permanent magnetism crawler belt climbing mechanism 4;The variable V-type corner
1 and push-pull rod body 2 form multilateral framework structure, wiper mechanism and tower permanent magnetism crawler belt climbing mechanism 4 are relative to multilateral framework
Structure, both be uniformly distributed in the same direction or it is incorgruous be uniformly distributed on variable V-type corner 1 and/or push-pull rod body 2, push-and-pull
Linkage 2 is using passive type Telescopic adjusting structure or using the active Telescopic adjusting structure under power set effect, push-and-pull
When the power set of linkage 2, wiper mechanism and the three of tower permanent magnetism crawler belt climbing mechanism 4 are set, using being independently arranged, arbitrarily
Both or three be unified to be set and transmission mechanism transmission, multilateral framework in the presence of tower permanent magnetism crawler belt climbing mechanism 4, along
The axial direction of tower moves up and down or moved downward upwards along the axial screw of wind tower, and cleaning is using oriented approach, rotation side
Formula or swing mode, the direction of motion of wiper mechanism it is vertical with the multilateral framework direction of motion or with multilateral framework screw direction
Unanimously.
Obviously, above technology can carry out multiple technologies combination under the guiding of embodiment 1.Therefore, embodiment described above
Presently filed embodiment is only expressed, its description is more specific and detailed, but therefore can not be interpreted as to this practicality newly
The limitation of type scope.It should be pointed out that for the person of ordinary skill of the art, the utility model design is not being departed from
On the premise of, various modifications and improvements can be made, these belong to the scope of protection of the utility model.Therefore, this practicality
The protection domain of new patent should be determined by the appended claims.
Claims (10)
1. a kind of tower permanent magnetism crawler belt climbing robot, including climbing mechanism, it is characterised in that climbing mechanism, which is provided with, to be included climbing
Climb mechanism driving-motor(20), climbing mechanism permanent magnetism crawler belt(21), climbing mechanism support(22), climbing mechanism support link(23)
With climbing mechanism gas spring(24), climbing mechanism support link(23)Pass through climbing mechanism gas spring(24)With climbing mechanism support
(22)Formed and swing annexation, the climbing mechanism support link on both sides(23)Pass through climbing mechanism gas spring(24)Climbed with two groups
Climb mechanism permanent magnetism crawler belt(21)Form elastic load connection, climbing mechanism support(22)On climbing mechanism motor is installed
(20)And transmission system, climbing mechanism permanent magnetism crawler belt(21)Permanent magnet is inside installed.
2. a kind of tower permanent magnetism crawler belt climbing robot according to claim 1, it is characterised in that also set on climbing mechanism
There is climbing mechanism positioning pipe(19), climbing mechanism support(22)By installing climbing mechanism positioning pipe(19)Connect with climbing loaded article
Connect.
A kind of 3. tower permanent magnetism crawler belt climbing robot according to claim 2, it is characterised in that the climbing loaded article
For the variable framework of robot, the variable framework of robot includes variable V-type corner(1)And push-pull rod body(2), the variable V-type
Corner(1)And push-pull rod body(2)Form multilateral framework structure, push-pull rod body(2)Push-and-pull pole length and/or variable V-type
Corner(1)Crank degree be varistructure, wherein, variable V-type corner at least one(1)And push-pull rod body(2)To tear open
Dress is flexibly connected.
A kind of 4. tower permanent magnetism crawler belt climbing robot according to claim 3, it is characterised in that push-pull rod body(2)
Using passive type Telescopic adjusting structure or using the active Telescopic adjusting structure under power set effect, stretched using active
During contracting adjustment structure, each push-pull rod body(2)In be respectively equipped with power set or by unified power set through each transmission mechanism
Drive to each push-pull rod body(2).
A kind of 5. tower permanent magnetism crawler belt climbing robot according to claim 3 or 4, it is characterised in that each pull bar machine
Structure(2)Controlled for synchronization telescope.
A kind of 6. tower permanent magnetism crawler belt climbing robot according to claim 5, it is characterised in that each push-pull rod body
(2)In when being respectively equipped with power set, control each power set to work asynchronously by electric signal;By unified power set through each biography
Motivation structure drives to each push-pull rod body(2)When, control each transmission mechanism to work asynchronously or controlled by mechanical system by electric signal
Each transmission mechanism synchronous working.
A kind of 7. tower permanent magnetism crawler belt climbing robot according to claim 3 or 4, it is characterised in that multilateral framework knot
Structure is positive multilateral framework structure.
A kind of 8. tower permanent magnetism crawler belt climbing robot according to claim 3 or 4, it is characterised in that variable V-type corner
(1)Including V-type casing support(14), V-type corner seating(15), V-type sleeve pipe(17)With electric cylinder cylinder body(18), variable V-type turn
Angle(1)Both sides are respectively equipped with V-type sleeve pipe(17)With electric cylinder cylinder body(18), the V-type sleeve pipe of about two distributions of the same side
(17)With one positioned at middle electric cylinder cylinder body(18)Respectively with V-type corner seating(15)Form V-structure and pass through V-type set
Pipe fixed support(16)It is fixed, the V-type sleeve pipe of both sides(17)Pass through V-type casing support(14)Respectively with V-type corner seating(15)
The rigid integral unit of V-type framework is connected and composed, passes through each rigid integral unit and and push-pull rod body of polygon(2)Composition
Polygonal frame structure.
A kind of 9. tower permanent magnetism crawler belt climbing robot according to claim 8, it is characterised in that electric cylinder cylinder body(18)
For push-pull rod body(2)Power set, electric cylinder cylinder body(18)Controlled by unified electric signal synchronization telescope.
A kind of 10. tower permanent magnetism crawler belt climbing robot according to claim 9, it is characterised in that push-pull rod body(2)
Including electric cylinder push-pull shaft(8), the push-and-pull axis of guide(9)With pull bar support(10), wherein, two push-and-pull axis of guides(9)With electricity
Dynamic cylinder push-pull shaft(8)By pull bar support(10)It is fixed, the push-and-pull axis of guide(9)With V-type sleeve pipe(17)Connection, electric cylinder push-pull shaft
(8)With electric cylinder cylinder body(18)Connection, electric cylinder cylinder body(18)For electric cylinder push-pull shaft(8)Power set.
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CN201720577440.2U CN206766177U (en) | 2017-05-23 | 2017-05-23 | A kind of tower permanent magnetism crawler belt climbing robot |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107128388A (en) * | 2017-05-23 | 2017-09-05 | 湖南沄耀中创科技有限公司 | A kind of crawler belt climb type wind tower cleaning detection robot of variset |
CN110469466A (en) * | 2019-08-05 | 2019-11-19 | 湖南沄耀中创科技有限公司 | A kind of blower fan tower barrel greasy filth cleaning climbing robot |
CN113650697A (en) * | 2021-10-08 | 2021-11-16 | 哈尔滨理工大学 | Reducing body of rod climbing mechanism |
CN114559335A (en) * | 2022-03-25 | 2022-05-31 | 福建永越智能科技股份有限公司 | Polishing and spraying integrated climbing robot |
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2017
- 2017-05-23 CN CN201720577440.2U patent/CN206766177U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107128388A (en) * | 2017-05-23 | 2017-09-05 | 湖南沄耀中创科技有限公司 | A kind of crawler belt climb type wind tower cleaning detection robot of variset |
CN107128388B (en) * | 2017-05-23 | 2018-06-29 | 湖南沄耀中创科技有限公司 | A kind of crawler belt climb type wind tower cleaning detection robot of variset |
CN110469466A (en) * | 2019-08-05 | 2019-11-19 | 湖南沄耀中创科技有限公司 | A kind of blower fan tower barrel greasy filth cleaning climbing robot |
CN110469466B (en) * | 2019-08-05 | 2024-04-02 | 湖南沄耀中创科技有限公司 | Wall climbing robot for cleaning oil sludge in tower drum of fan |
CN113650697A (en) * | 2021-10-08 | 2021-11-16 | 哈尔滨理工大学 | Reducing body of rod climbing mechanism |
CN113650697B (en) * | 2021-10-08 | 2023-10-13 | 哈尔滨理工大学 | Reducing rod body climbing mechanism |
CN114559335A (en) * | 2022-03-25 | 2022-05-31 | 福建永越智能科技股份有限公司 | Polishing and spraying integrated climbing robot |
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