CN206765119U - One kind energy-conservation sapphire crystal ingot draws rod machine - Google Patents
One kind energy-conservation sapphire crystal ingot draws rod machine Download PDFInfo
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- CN206765119U CN206765119U CN201720392384.5U CN201720392384U CN206765119U CN 206765119 U CN206765119 U CN 206765119U CN 201720392384 U CN201720392384 U CN 201720392384U CN 206765119 U CN206765119 U CN 206765119U
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Abstract
It the utility model is related to sapphire crystal ingot and draw rod process equipment, it is desirable to provide one kind energy-conservation sapphire crystal ingot draws rod machine.This kind energy-conservation sapphire crystal ingot, which draws rod machine, to be included drawing rod mechanism body, base, tank, water pump, filter, a crystal ingot can be realized and automatically continuously be drawn rod for more.The utility model uses hollow spindle, can central water outlet, draw water outlet cooling and lubricating inside and outside rod motion, crystal bar quality is high；Draw rod motion and be provided with main-shaft torque detecting system, be easy to draw rod motion and repair knife automatically；Equipment uses heightening upright post, and the structure of short cantilever, rigidity is good, and it is stable to draw rod motion；Rod cutter is drawn using pneumatic assembly and disassembly, it is simple, convenient；Base bottom is provided with tank Water Pump Circulation System, and the recycling of cutting fluid can be achieved, and saves resource.
Description
Technical field
The utility model is to draw rod processing equipment field on sapphire crystal ingot, more particularly to a kind of energy-conservation sapphire crystal ingot
Draw rod machine.
Background technology
At present, it is A to growth that sapphire crystal growth is most, and LED is most widely used in sapphire
The substrate overwhelming majority is to use its C face ((0001) face), therefore drawing in rod production process, it is necessary to from crystal ingot side in sapphire crystal ingot
Face drills through C to crystal bar.Drawn crystal bar should meet that C orientations require, ensure that any damage can not be brought to crystal bar again.But
It is that sapphire Mohs' hardness is up to 9, and diamond is only second in nature, it is very difficult to draw rod processing technology, also just to drawing rod
The performance requirement of machine is very high.
Because sapphire crystal is just to start large-scale production and application in recent years, therefore the rod of drawing for being used as sapphire crystal ingot adds
The product of work is also relatively simple, and majority is directly to be improved using other lathes.It is existing draw rod machine operating efficiency it is low, lathe it is firm
Property it is poor, draw the production requirement that rod precision can not meet to expand day by day, and manufacturing cost is high, has a strong impact on whole sapphire ingot row
The production efficiency and production cost of industry.
Utility model content
Main purpose of the present utility model is to overcome deficiency of the prior art, there is provided a kind of energy-efficient new indigo plant
Jewel crystal ingot draws rod machine.In order to solve the above technical problems, solution of the present utility model is：
A kind of energy-conservation sapphire crystal ingot is provided and draws rod machine, including draws rod mechanism body, draws rod for producing, the energy-conservation is blue
Jewel crystal ingot, which draws rod machine, also includes base, tank, water pump, filter；
The rod mechanism body of drawing includes spindle motor, hollow rotary main shaft, control panel, workbench, sliding block, main shaft branch
Support guide rail, heightening upright post, X-axis servomotor, Y-axis servomotor, Z axis servomotor, outer metal plate cover, X-axis screw mandrel, Y-axis screw mandrel,
Draw rod cutter adapter, draw rod cutter, cylinder, driving belt, and spindle motor, hollow rotary main shaft, main shaft support guide rail, Z axis
Servomotor is placed in outer metal plate cover；
The main shaft support guide rail is provided with two, is installed in parallel in respectively on heightening upright post, heightening upright post utilizes main shaft branch
Support guide rail is vertically mounted on base；The upper end of heightening upright post is provided with horizontal galianconism structure, and through hole is provided with galianconism structure, rotation
Turn hollow spindle to be vertically mounted in galianconism structure using through hole, the lower end of hollow rotary main shaft is installed by drawing rod cutter adapter
Rod cutter is drawn, rod cutter adapter is drawn and is controlled by cylinder；Z axis servomotor is arranged in galianconism structure, for driving heightening upright post
Moved up and down along main shaft support guide rail, and then realize the bottom and top feed motion for drawing rod cutter；
The main shaft inner and outer ring of hollow rotary main shaft is equipped with coolant duct, and cooling liquid energy is by coolant duct to drawing rod
Cutter cools down simultaneously inside and outside carrying out；Spindle motor is arranged in galianconism structure, and spindle motor is hollow with rotating by driving belt
Main shaft connects, and can drive hollow rotary main shaft by driving belt, makes to draw rod cutter to draw automatically and takes sapphire ingot；
The workbench is arranged on base using sliding block, for fixing crystal ingot；X-axis screw mandrel, Y-axis screw mandrel respectively with work
Platform is connected, and X-axis servomotor, Y-axis servomotor can drive X-axis screw mandrel, Y-axis screw mandrel driving slide block movement respectively, realize work
Platform carries out side-to-side movement on base, moved forward and backward, for by crystal ingot draw rod position adjustment to in hollow rotary main shaft
Heart position alignment；
The control panel is arranged on outer metal plate cover, for setting machined parameters, and then controls X-axis servomotor, Y-axis
Servomotor, spindle motor；
The rod mechanism body of drawing is fixed on base, and tank is provided with below base, and equipped with filter, cooling
Liquid energy flows into tank by filter, then coolant is sucked to coolant duct recycling again by water pump.
As a further improvement, the kind energy-conservation sapphire crystal ingot, which is drawn rod machine and is additionally provided with, repaiies knife emery wheel, repaiies knife emery wheel and consolidates
The side of workbench is scheduled on, for repairing knife automatically：Risen by controlling Z axis servomotor to drive hollow spindle and drawing rod cutter,
Control Y-axis servomotor rotating band to move movable workbench simultaneously, draw rod cutter and reach knife emery wheel center of repairing, control Z axis servo electricity
Machine drives to draw rod cutter and decline and automatic repair knife (spindle motor is provided with spindle motor torque monitoring system, when the torsion of spindle motor
Square repaiies knife automatically after reaching certain numerical value).
Operation principle of the present utility model：Using digital control processing, a crystal ingot can be realized and automatically continuously draw rod for more,
Reduce the manual intervention frequency；Because sapphire hardness is high, substantial amounts of heat can be distributed in process, using hollow live spindle,
Main shaft inner and outer ring goes out water cooling, coolant is directly entered cutter interior cooling cutter and crystal ingot；In process, tool wear
Greatly, spindle motor torque monitoring system is set, knife is repaiied automatically in process, reduces the waste of cutter；Draw rod makespan
Cooling, the consumption of coolant is big, and coolant is recycled using water pump and water tank device, reduces the loss of coolant；This
Outside, to strengthen drawing stability in rod motion, vibrations are reduced, using heightening upright post, short cantilever design, strengthen the stabilization of equipment
Property.
Compared with prior art, the beneficial effects of the utility model are：
1) use hollow spindle, can central water outlet, draw water outlet cooling and lubricating inside and outside rod motion, crystal bar quality is high；
2) draw rod motion and be provided with main-shaft torque detecting system, be easy to draw rod motion and repair knife automatically；
3) equipment uses heightening upright post, and the structure of short cantilever, rigidity is good, and it is stable to draw rod motion；
4) rod cutter is drawn using pneumatic assembly and disassembly, it is simple, convenient；
5) base bottom is provided with tank Water Pump Circulation System, and the recycling of cutting fluid can be achieved, and saves resource.
Brief description of the drawings
Fig. 1 is front view of the present utility model.
Fig. 2 is top view of the present utility model.
Reference in figure is：1 spindle motor；2 outer metal plate covers；3 hollow rotary main shafts；4 control panels；5 workbench；
6 bases；7 tanks；8 water pumps；9 main shaft support guide rails；10 heightening upright posts；11X axle servomotors；12Y axle servomotors；13Z axles
Servomotor.
Embodiment
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings：
A kind of energy-conservation sapphire crystal ingot as shown in Figure 1 and Figure 2 draw rod machine include drawing rod mechanism body, base 6, tank 7,
Water pump 8, filter, knife emery wheel is repaiied, rod is drawn for producing.
The rod mechanism body of drawing includes spindle motor 1, hollow rotary main shaft 3, control panel 4, workbench 5, sliding block, master
Axle supporting guide 9, heightening upright post 10, X-axis servomotor 11, Y-axis servomotor 12, Z axis servomotor 13, outer metal plate cover 2, X
Axial filament bar, Y-axis screw mandrel, draw rod cutter adapter, draw rod cutter, cylinder, driving belt, and spindle motor 1, hollow rotary main shaft 3,
Main shaft support guide rail 9, Z axis servomotor 13 are placed in outer metal plate cover 2, strengthen security performance.
The main shaft support guide rail 9 is provided with two, is installed in parallel in respectively on heightening upright post 10, and heightening upright post 10 utilizes master
Axle supporting guide 9 is vertically mounted on base 6.The upper end of heightening upright post 10 is provided with horizontal galianconism structure, is opened in galianconism structure
There is through hole, hollow rotary main shaft 3 is vertically mounted in galianconism structure using through hole, and the lower end of hollow rotary main shaft 3 is by drawing rod
Rod cutter is drawn in cutter adapter installation, is drawn rod cutter adapter and is controlled by cylinder.Z axis servomotor 13 is arranged in galianconism structure, is used
Moved up and down in driving heightening upright post 10 along main shaft support guide rail 9, and then realize the bottom and top feed motion for drawing rod cutter.
The main shaft inner and outer ring of hollow rotary main shaft 3 is equipped with coolant duct, and cooling liquid energy is by coolant duct to drawing
Rod cutter cools down simultaneously inside and outside carrying out.Spindle motor 1 is arranged in galianconism structure, and spindle motor 1 passes through driving belt and rotation
Hollow spindle 3 connects, and can drive hollow rotary main shaft 3 by driving belt, makes to draw rod cutter to draw automatically and takes sapphire ingot.
The workbench 5 is arranged on base 6 using sliding block, and crystal ingot is fixed on work together with fixture after orientation
On platform 5.X-axis screw mandrel, Y-axis screw mandrel are connected with workbench 5 respectively, and X-axis servomotor 11, Y-axis servomotor 12 can drive X respectively
Axial filament bar, Y-axis screw mandrel driving slide block movement, realize that workbench 5 carries out side-to-side movement on base 6, moved forward and backward, for by crystalline substance
The rod position adjustment of drawing of ingot is aligned to the center with hollow rotary main shaft 3.
The rod mechanism body of drawing is fixed on base 6, is provided with tank 7 below base 6, and equipped with filter,
Cool down liquid energy and flow into tank 7 by filter, then coolant is sucked to coolant duct recycling again by water pump 8.
The side repaiied knife emery wheel and be fixed on workbench 5, spindle motor 1 are provided with spindle motor torque monitoring system,
Knife is repaiied automatically after the moment of torsion of spindle motor 1 reaches certain numerical value.
The control panel 4 is arranged on outer metal plate cover 2, and control panel 4 is added on tested procedure basis
The setting of work parameter, control program control X-axis servomotor 11, Y-axis servomotor 12 drive X-axis screw mandrel, Y-axis screw mandrel fortune respectively
Dynamic and spindle motor 1 rotates, and spindle motor 1 drives hollow rotary main shaft 3 by driving belt, and hollow rotary main shaft 3 passes through
Rod cutter is drawn in the rod cutter adapter driving of drawing of its lower end, is drawn rod cutter adapter and is controlled by cylinder, and the bottom and top feed motion of cutter is logical
Cross the Serve Motor Control of Z-direction.
During work：Crystal ingot is fixed on fixture after orientation, and fixture is fixed on workbench 5 together with crystal ingot,
Repair the side that knife emery wheel is fixed on workbench 5；According to drawing rod desired position and draw the diameter of rod, in control panel 4
Rod parameter is drawn in input.In the case where drawing the control of rod program, X-axis servomotor 11, Y-axis servomotor 12 drive X, Y-axis screw mandrel respectively
Slide block movement, realize workbench 5 left-right and front-back motion, by crystal ingot draw rod position adjustment to in hollow rotary main shaft 3
Heart position alignment.Control program controls the rotary rpm of spindle motor 1, by synchronous belt pulley transmission driving hollow rotary main shaft
3, hollow rotary main shaft 3, which drives to draw rod cutter and draw automatically according to the machined parameters of setting, takes sapphire ingot；Hollow spindle 3 it is upper
Lower feeding motion is controlled by Z-direction servomotor 13.The coolant that control program control water pump 8 is drawn in tank 7 recycles,
Coolant goes out water cooling by the inner ring of hollow spindle 3, goes out water cooling by outer shroud water nozzle outer shroud.Spindle motor 1 sets moment of torsion to supervise
Examining system, when moment of torsion reaches certain value, control program control Z-direction servomotor 12 drives hollow spindle 3 and drawn on rod cutter
Rise, while control the rotating band of Y-direction servomotor 12 to move workbench 5 and move, cutter reaches knife emery wheel center of repairing, and control Z-direction is watched
Take motor 12 and drive to draw rod cutter and decline and repair knife automatically, repair programme-control after the completion of knife and return to continue to draw rod and process.
Finally it should be noted that listed above is only specific embodiment of the utility model.Obviously, this practicality is new
Type is not limited to above example, can also there is many variations.One of ordinary skill in the art can be from disclosed in the utility model
All deformations for directly exporting or associating in content, are considered as the scope of protection of the utility model.
Claims (2)
1. one kind energy-conservation sapphire crystal ingot draws rod machine, including draws rod mechanism body, rod is drawn for producing, it is characterised in that described
Energy-conservation sapphire crystal ingot, which draws rod machine, also includes base, tank, water pump, filter；
The rod mechanism body of drawing is led including spindle motor, hollow rotary main shaft, control panel, workbench, sliding block, main shaft support
Rail, heightening upright post, X-axis servomotor, Y-axis servomotor, Z axis servomotor, outer metal plate cover, X-axis screw mandrel, Y-axis screw mandrel, draw rod
Cutter adapter, draw rod cutter, cylinder, driving belt, and spindle motor, hollow rotary main shaft, main shaft support guide rail, Z axis servo
Motor is placed in outer metal plate cover；
The main shaft support guide rail is provided with two, is installed in parallel in respectively on heightening upright post, heightening upright post is led using main shaft support
Rail is vertically mounted on base；The upper end of heightening upright post is provided with horizontal galianconism structure, and through hole is provided with galianconism structure, and rotation is empty
Heart main shaft is vertically mounted in galianconism structure using through hole, and rod is drawn in the lower end of hollow rotary main shaft by drawing the installation of rod cutter adapter
Cutter, draw rod cutter adapter and controlled by cylinder；Z axis servomotor be arranged on galianconism structure on, for drive heightening upright post along
Main shaft support guide rail moves up and down, and then realizes the bottom and top feed motion for drawing rod cutter；
The main shaft inner and outer ring of hollow rotary main shaft is equipped with coolant duct, and cooling liquid energy is by coolant duct to drawing rod cutter
Cooled down simultaneously inside and outside carrying out；Spindle motor is arranged in galianconism structure, and spindle motor passes through driving belt and hollow rotary main shaft
Connection, and can drive hollow rotary main shaft by driving belt, makes to draw rod cutter to draw automatically and takes sapphire ingot；
The workbench is arranged on base using sliding block, for fixing crystal ingot；X-axis screw mandrel, Y-axis screw mandrel respectively with workbench phase
Even, X-axis servomotor, Y-axis servomotor can drive X-axis screw mandrel, Y-axis screw mandrel driving slide block movement respectively, realize that workbench exists
Side-to-side movement is carried out on base, is moved forward and backward, for crystal ingot to be drawn into rod position adjustment to the centre bit with hollow rotary main shaft
Put alignment；
The control panel is arranged on outer metal plate cover, for setting machined parameters, and then controls X-axis servomotor, Y-axis servo
Motor, spindle motor；
The rod mechanism body of drawing is fixed on base, tank is provided with below base, and equipped with filter, cool down liquid energy
Tank is flowed into by filter, then coolant is sucked to coolant duct recycling again by water pump.
2. a kind of energy-conservation sapphire crystal ingot according to claim 1 draws rod machine, it is characterised in that the kind energy-conservation sapphire
Crystal ingot, which is drawn rod machine and is additionally provided with, repaiies knife emery wheel, the side that knife emery wheel is fixed on workbench is repaiied, for repairing knife automatically：By controlling Z axis
Servomotor drives hollow spindle and draws the rising of rod cutter, while controls Y-axis servomotor rotating band to move movable workbench, draws rod
Cutter reaches knife emery wheel center of repairing, and the servomotor drive of control Z axis draws the decline of rod cutter and repaiies knife automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720392384.5U CN206765119U (en) | 2017-04-14 | 2017-04-14 | One kind energy-conservation sapphire crystal ingot draws rod machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720392384.5U CN206765119U (en) | 2017-04-14 | 2017-04-14 | One kind energy-conservation sapphire crystal ingot draws rod machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206765119U true CN206765119U (en) | 2017-12-19 |
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ID=60631842
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720392384.5U Active CN206765119U (en) | 2017-04-14 | 2017-04-14 | One kind energy-conservation sapphire crystal ingot draws rod machine |
Country Status (1)
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| CN (1) | CN206765119U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109093866A (en) * | 2018-09-19 | 2018-12-28 | 山东新升光电科技有限责任公司 | Draw stick knife application method |
| CN110936506A (en) * | 2019-12-09 | 2020-03-31 | 济南晶众光电科技有限公司 | DKDP crystal automatic rod rotating machine and processing technology |
-
2017
- 2017-04-14 CN CN201720392384.5U patent/CN206765119U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109093866A (en) * | 2018-09-19 | 2018-12-28 | 山东新升光电科技有限责任公司 | Draw stick knife application method |
| CN109093866B (en) * | 2018-09-19 | 2021-03-23 | 山东新升光电科技有限责任公司 | Using method of bar drawing knife |
| CN110936506A (en) * | 2019-12-09 | 2020-03-31 | 济南晶众光电科技有限公司 | DKDP crystal automatic rod rotating machine and processing technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230629 Address after: 750021 Intersection of Hongtu South Street and Jimin Road, Beijing West Road Sub district, Xixia District, Yinchuan, Ningxia Patentee after: Ningxia Jinghuan New Material Technology Co.,Ltd. Address before: No. 1, Shunyuan Road, East 2nd District, Shangyu Economic and Technological Development Zone, Hangzhou Bay, Shaoxing, Zhejiang 312300 Patentee before: ZHEJIANG JINRAY ELECTRONIC MATERIAL CO.,LTD. |
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| TR01 | Transfer of patent right |