CN206721243U - A kind of device that accurate leakage detection is carried out to blast furnace tuyere small sleeve - Google Patents
A kind of device that accurate leakage detection is carried out to blast furnace tuyere small sleeve Download PDFInfo
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- CN206721243U CN206721243U CN201720380914.4U CN201720380914U CN206721243U CN 206721243 U CN206721243 U CN 206721243U CN 201720380914 U CN201720380914 U CN 201720380914U CN 206721243 U CN206721243 U CN 206721243U
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- inlet pipe
- clamping head
- water inlet
- pipe clamping
- blast furnace
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Abstract
A kind of device that accurate leakage detection is carried out to blast furnace tuyere small sleeve, belongs to blast furnace maintenance technical field of tools, for blast furnace tuyere small sleeve leakage detection.Its technical scheme is:Water inlet pipe clamping head front connector is connected by preceding to silk with the one end for the water inlet pipe clamping head unsnaped, water inlet pipe clamping head rear connectors are connected by rear to silk with the other end for the water inlet pipe clamping head unsnaped, and drain valve is installed between water inlet pipe clamping head front connector and water inlet pipe clamping head rear connectors.It is of the present utility model simple in construction, easy to operate, the characteristic of water discoloration is dissolved in using potassium permanganate, the small set of leak can be determined from the color change of water seepage, leakage detection visual result and it is accurate.The utility model is pioneering in blast furnace tuyere small sleeve Technology of Leak-checking by Gas, not only solve the problems, such as that what is do not solved effectively for a long time judges whether leak with simple detection means and method, the problem for being difficult to that positioning is accurately covered to leakage in the prior art is also overcomed, has very positive practical function to production.
Description
Technical field
A kind of device that leakage detection is carried out to blast furnace tuyere small sleeve is the utility model is related to, belongs to blast furnace maintenance tool technique neck
Domain.
Background technology
Blast furnace tuyere small sleeve is the visual plant in blast furnace air inlet system, and its effect is that hot blast is sent into blast furnace.Wind
The working environment of mouthful small set is extremely severe, and the front end of tuyere small sleeve is nearly 2000 DEG C of hot environment, slag iron melt temperature 1400
More than DEG C.Tuyere small sleeve uses copper material, and internal water flowing cooling, the front end of tuyere small sleeve is extend into stove, avoid hot blast and
Coal dust directly washes away furnace wall.Water leakage fault can occur in use for tuyere small sleeve, and the method for current tuyere small sleeve leakage detection mainly has:
Water temperature difference method, direct observational method.
Water temperature difference method:The difference of leaving water temperature and inflow temperature is measured, typically watertight tuyere small sleeve, water temperature difference is small
In 10 DEG C, if after leak, water yield is reduced, leaving water temperature can raise, and cause water temperature difference to raise, therefore can be used for judging air port
It is small set whether leak.
Direct observational method:From blowpipe peep-hole(Small cover glass)See, air port dross, steam, flame jaundice or obfuscation, wind
Mouthful small set and middle inner room string water, can be used for judging tuyere small sleeve whether leak.
Above two method has the following disadvantages in the work of cooling wall leakage detection:First, when water leakage is big, both sides
Method may determine that water leakage situation, and when water leakage is smaller, water temperature difference change is tiny, drainage unobvious, can not accurately sentence
It is disconnected;Secondly, even if finding drainage by water temperature difference method or direct observational method, it is also difficult to judge leakage point, can not be to leak
Point is positioned, therefore, it is difficult to formulate processing and solution, so that have impact on being smoothed out for production.
In view of there is deficiency, therefore can not be rapidly and accurately above in the detection blast furnace tuyere small sleeve leak method used at present
The water leakage fault of tuyere small sleeve is found, the problem of being accordingly difficult to effectively handle tuyere small sleeve leak, is unfavorable for blast fumance, ten
Dividing is necessary to be improved existing blast furnace tuyere small sleeve leak method.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of dress that accurate leakage detection is carried out to blast furnace tuyere small sleeve
Put, this leak detection device accurately can whether there is water leakage fault by the small set of detection air port, and manufacturing cost is cheap, operation letter
List, detection speed are fast, safe, have very strong practicality.
Solve above-mentioned technical problem technical scheme be:
A kind of device that accurate leakage detection is carried out to blast furnace tuyere small sleeve, it include water inlet pipe clamping head front connector, it is preceding to silk,
Drain valve, water inlet pipe clamping head rear connectors, after to silk, water inlet pipe clamping head front connector is by preceding to silk and the water inlet pipe clamp unsnaped
One end of head is connected, and water inlet pipe clamping head rear connectors are connected by rear to silk with the other end for the water inlet pipe clamping head unsnaped,
Drain valve is installed between water inlet pipe clamping head front connector and water inlet pipe clamping head rear connectors.
The above-mentioned device that accurate leakage detection is carried out to blast furnace tuyere small sleeve, the axis of the drain valve screen pack and water inlet pipe
Axis has slanted angle, and slanted angle is 45 °.
The above-mentioned device that accurate leakage detection is carried out to blast furnace tuyere small sleeve, it also has potassium permanganate reagent bottle, potassium permanganate examination
Agent bottle is placed in drain valve, and potassium permanganate powder is filled in potassium permanganate reagent bottle, is had on the body of potassium permanganate reagent bottle
Body opening.
It is of the present utility model to be beneficial in that:
Tuyere small sleeve leak detection device of the present utility model is dissolved in the characteristic of water discoloration using potassium permanganate, can be from water seepage
Color change determine the small set of leak, leakage detection visual result and it is accurate.Tuyere small sleeve leak detection device structure of the present utility model
It is simple and convenient to operate, detects rapid, testing result accurately and reliably, while makes easily, it is cheap.
Tuyere small sleeve leakage inspection method of the present utility model can make blast furnace staff to the rapid leakage detection of blast furnace tuyere small sleeve
Corresponding control measure can be taken.
The utility model is pioneering in blast furnace tuyere small sleeve Technology of Leak-checking by Gas, not only with simple detection means and method solution
Determined it is long-term do not solved effectively the problem of judging whether leak, also overcome and be difficult to accurately cover leakage in the prior art
The problem of positioning, there is very positive practical function to production, be worth popularization and application in industry.
Brief description of the drawings
Fig. 1 is tuyere small sleeve leak detection device structural representation of the present utility model;
Marked in figure as follows:The pipe clamping head front connector of intaking 1, it is preceding to silk 2, after to silk 3, water inlet pipe clamping head rear connectors 4,
Drain valve 5, drain valve cock plug 6, drain valve screen pack 7, potassium permanganate reagent bottle 8, body opening 9.
Embodiment
Tuyere small sleeve leak detection device of the present utility model by water inlet pipe clamping head front connector 1, it is preceding to silk 2, after to silk 3, enter
Water pipe dop rear connectors 4, drain valve 5, drain valve cock plug 6, drain valve screen pack 7, potassium permanganate reagent bottle 8 form.
Shown in figure, water inlet pipe clamping head front connector 1 is connected by preceding to silk 2 with the one end for the water inlet pipe clamping head unsnaped
Connect, water inlet pipe clamping head rear connectors 4 are connected by rear to silk 3 with the other end for the water inlet pipe clamping head unsnaped, in water inlet pipe clamp
Drain valve 5 is installed between head front connector 1 and water inlet pipe clamping head rear connectors 4.
Shown in figure, drain valve 5 itself has slanted angle, and slanted angle is 45 °, is advantageous to height using such structure
Potassium manganate reagent bottle 8 smoothly enters in drain valve 5 at drain valve cock plug 6.
Shown in figure, potassium permanganate reagent bottle 8 is placed in drain valve 5 by drain valve cock plug 6, potassium permanganate examination
Potassium permanganate powder is filled in agent bottle 8, there is body opening on the body of potassium permanganate reagent bottle 8.Potassium permanganate reagent bottle 8 is necessary
Two sides opening ensure current by and to ensure slow releasing function, create the time to look into set, ensure that result is accurate.It is of the present utility model
The potassium permanganate reagent bottle 8 of one embodiment is plastic bottle.
Application method of the present utility model is as follows:
A. the ball valve of inlet pipeline is closed, unsnaped into water pipe clamping head, by water inlet pipe clamping head front connector 1, water inlet pipe clamp
Head rear connectors 4 respectively by it is preceding to silk 2, after to silk 3 with water inlet pipe clamping head both ends be connected, by drain valve 5 be connected into
Between water pipe dop front connector 1, water inlet pipe clamping head rear connectors 2;
B. the drain valve cock plug 6 of drain valve 5 is opened;
C. potassium permanganate reagent bottle 8 is loaded in the mouth of pipe for opening drain valve cock plug 6, then by drain valve cock plug 6
Screw on, close drain valve 5;
D. inlet pipeline ball valve is opened, the body opening 9 of potassium permanganate reagent bottle 8 delays potassium permanganate in drain valve 5
Sustained release is put into inlet pipeline;
E. observe tuyere small sleeve to cover at the gap contacted with middle, if the water oozed out changes color, can be identified as adding height
The tuyere small sleeve leak of potassium manganate.
It was found that after tuyere small sleeve has water leakage fault, that observes and find tuyere small sleeve has oozing out a little for color water, and this oozes
Go out a little be tuyere small sleeve leakage point.
Claims (3)
- A kind of 1. device that accurate leakage detection is carried out to blast furnace tuyere small sleeve, it is characterised in that:It is connected before including water inlet pipe clamping head Part(1), it is preceding to silk(2), drain valve(5), water inlet pipe clamping head rear connectors(4), after to silk(3), pipe clamping head front connector of intaking (1)By preceding to silk(2)It is connected with the one end for the water inlet pipe clamping head unsnaped, pipe clamping head rear connectors of intaking(4)By rear right Silk(3)It is connected with the other end for the water inlet pipe clamping head unsnaped, in water inlet pipe clamping head front connector(1)Connect with after water inlet pipe clamping head Fitting(4)Between drain valve is installed(5).
- 2. the device according to claim 1 that accurate leakage detection is carried out to blast furnace tuyere small sleeve, it is characterised in that:It is described hydrophobic Valve screen pack(7)Axis and the axis of water inlet pipe have a slanted angle, slanted angle is 45 °.
- 3. the device according to claim 2 that accurate leakage detection is carried out to blast furnace tuyere small sleeve, it is characterised in that:It also has height Potassium manganate reagent bottle(8), potassium permanganate reagent bottle(8)It is placed on drain valve(5)It is interior, potassium permanganate reagent bottle(8)Inside fill height Potassium manganate powder, potassium permanganate reagent bottle(8)Body on have body opening(9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720380914.4U CN206721243U (en) | 2017-04-12 | 2017-04-12 | A kind of device that accurate leakage detection is carried out to blast furnace tuyere small sleeve |
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CN201720380914.4U CN206721243U (en) | 2017-04-12 | 2017-04-12 | A kind of device that accurate leakage detection is carried out to blast furnace tuyere small sleeve |
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Publication Number | Publication Date |
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CN206721243U true CN206721243U (en) | 2017-12-08 |
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CN201720380914.4U Withdrawn - After Issue CN206721243U (en) | 2017-04-12 | 2017-04-12 | A kind of device that accurate leakage detection is carried out to blast furnace tuyere small sleeve |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106929620A (en) * | 2017-04-12 | 2017-07-07 | 河钢股份有限公司承德分公司 | A kind of apparatus and method that accurate leakage detection is carried out to blast furnace tuyere small sleeve |
-
2017
- 2017-04-12 CN CN201720380914.4U patent/CN206721243U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106929620A (en) * | 2017-04-12 | 2017-07-07 | 河钢股份有限公司承德分公司 | A kind of apparatus and method that accurate leakage detection is carried out to blast furnace tuyere small sleeve |
CN106929620B (en) * | 2017-04-12 | 2019-10-18 | 河钢股份有限公司承德分公司 | The device and method that a kind of pair of blast furnace tuyere small sleeve carries out accurate leakage detection |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20171208 Effective date of abandoning: 20191018 |
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AV01 | Patent right actively abandoned |
Granted publication date: 20171208 Effective date of abandoning: 20191018 |