CN206689733U - A kind of continous way automatic production device of damping block - Google Patents
A kind of continous way automatic production device of damping block Download PDFInfo
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- CN206689733U CN206689733U CN201720457536.5U CN201720457536U CN206689733U CN 206689733 U CN206689733 U CN 206689733U CN 201720457536 U CN201720457536 U CN 201720457536U CN 206689733 U CN206689733 U CN 206689733U
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- uncoiler
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Abstract
The utility model belongs to building decoration, automobile, household electrical appliances Material Field, disclose a kind of continous way automatic production device of damping block, to solve under individual board assembly line low production efficiency, unfitness of butt joint is big, the technical problem that peel strength is low, performance is unstable, the device include upper strata steel plate processing unit, lower floor's steel plate processing unit, recombiner unit, post-processing unit.Upper strata steel plate processing unit and lower floor's steel plate processing unit have reached the continuity of steel plate conveying, the utility model automation technolo degree is high, lumber recovery is high, process stabilizing, and the product peel strength produced is high, function admirable using double uncoilers.The purpose of continous way automated production is reached.
Description
Technical field
The utility model belongs to building decoration, automobile, household electrical appliances Material Field, and in particular to a kind of continous way of damping block is certainly
Dynamicization process units.
Background technology
Continuous improvement with living standards of the people and the enhancing to environmental consciousness, noise pollution already can not as one
The problem of ignoring.Automotive field, field of household appliances vibration and noise not only can the comfort that rides public transportation means of people it is also possible to
Influence the normal life of resident.The states such as Japan, America and Europe start for automotive light weight technology and solution vibration the eighties in last century, made an uproar
Mail is inscribed, and have developed a kind of " sandwich " composite, and with realizing industrialization production the beginning of the nineties.It is although open at present
A kind of process units of damping clad plate steel plate, but its course of work be by roll coater on a steel plate floor height of roller coat one point
After son damping resin material, into heating stove heat, the volatilization of resin solvent or the activation of base resin are carried out, while to another
Open steel plate to preheat into heating furnace, roll-in is carried out by hot composite roll after then two steel plates are alignd with manipulator and overlapped, overlap
Composite plate afterwards is heating and curing into curing oven, and compound again and on-line straightening is carried out by cold composite roll after coming out of the stove, last strong
Refrigeration is but.But this spiral-plate process units so that the product peel strength produced is low, in addition, steel plate centering is up and down
Captured and alignd using manipulator, upper lower steel plate unfitness of butt joint is big, and lumber recovery is relatively low.
Utility model content
For the purpose of this utility model in order to solve under individual board assembly line low production efficiency, unfitness of butt joint is big, peel strength is low,
A kind of unstable technical problem of performance, there is provided the continous way automatic production device of damping block.
In order to achieve the above object, the utility model uses following technical scheme：
A kind of continous way automatic production device of damping block, including upper strata steel plate processing unit, lower floor's steel plate processing list
Member, recombiner unit, post-processing unit.
The upper strata steel plate continuity uncoiling that the direction that upper strata steel plate processing unit includes being conveyed according to steel plate is set gradually
Device, the pinch roll of upper strata steel plate first, upper strata steel plateization apply machine, upper strata steel plateization applies drying oven, upper strata steel plate roll coater, upper strata
Steel plate preheating furnace, the slewing rollers of upper strata steel plate first.
Lower floor's steel plate continuity uncoiling that the direction that lower floor's steel plate processing unit includes being conveyed according to steel plate is set gradually
Device, the pinch roll of lower floor's steel plate first, lower floor steel plateization apply machine, lower floor's steel plateization applies drying oven, the slewing rollers of lower floor's steel plate first,
Lower floor's steel plate roll coater, lower floor's steel plate preheating furnace.
The full-automatic centering and deviation-rectifying system, hot-rolling pressure that the direction that recombiner unit includes being conveyed according to steel plate is set gradually
Machine, cooler, the full-automatic centering and deviation-rectifying system connect with the slewing rollers of upper strata steel plate first, lower floor's steel plate preheating furnace respectively
Connect.
The pinch roll of clad steel plate first, the coiling machine that the direction that post-processing unit includes being conveyed according to steel plate is set gradually
Group, the slewing rollers of composite plate first are connected with cooler.
As further improvement of the utility model, upper strata steel plate continuity decoiling equipment includes the first uncoiler, second
Uncoiler, first pair of crop are cut, upper strata steel plate coil opener, the narrow bridging type automatic welder of upper strata steel plate, the first uncoiler and second
Uncoiler is cut with first pair of crop and is connected, and first pair of crop is cut to be connected with the slewing rollers of upper strata steel plate second, upper strata steel plate second
Slewing rollers are connected with upper strata steel plate coil opener, and upper strata steel plate coil opener is connected with the narrow bridging type automatic welder of upper strata steel plate, upper strata
The narrow bridging type automatic welder of steel plate is connected with the pinch roll of upper strata steel plate first, and the first uncoiler pinches provided with upper strata steel plate second
Roller, the second uncoiler are provided with the pinch roll of upper strata steel plate the 3rd.
After pending upper strata coil of strip is by the first uncoiler uncoiling, by the pinch roll of upper strata steel plate second convey, after pass through
Cross first pair of crop and cut out and cut, steel plate head is cut directly, be delivered to upper strata steel plate by the slewing rollers of upper strata steel plate second afterwards
Coil opener, after the first uncoiler coil of strip is finished, the second uncoiler is started working, and pending upper strata coil of strip is by the second uncoiler uncoiling
Conveyed afterwards by the pinch roll of upper strata steel plate the 3rd, cut cut by second pair of crop afterwards, steel plate head is cut directly, so
The afterbody of the steel coil head of the second uncoiler and the first uncoiler coil of strip is put down by upper strata steel plate coil opener to joining place afterwards
Directly, then by the narrow bridging type automatic welder of upper strata steel plate head and the tail overlap joint is carried out, realizes that continuity conveys steel plate with this.
Upper strata steel plate cleaning device is provided between the pinch roll of upper strata steel plate first and upper strata steel plate painting machine, upper strata steel plate is clear
Clean device include the upper strata steel plate degreasing bath that the direction that is conveyed according to steel plate sets gradually, the pinch roll of upper strata steel plate the 4th, on
Layer cleaning steel plate groove, the pinch roll of upper strata steel plate the 5th, upper strata steel plate squeeze roll, upper strata steel plate air-dry machine, upper strata steel plate the 6th press from both sides
Roller is sent, the upper strata steel plate degreasing bath is connected with the pinch roll of upper strata steel plate first, the pinch roll of upper strata steel plate the 6th and upper strata steel plate
Change the connection of painting machine, realized with this and degreasing, cleaning are carried out to upper strata steel plate, air-dries processing.And the pinch roll of upper strata steel plate the 6th with it is upper
The kink connection of layer steel plate entrance, upper strata steel plate entrance kink applies machine with upper strata steel plateization and is connected, and upper strata steel plate entrance
Kink is horizontal loop.
As further improvement of the utility model, lower floor's steel plate continuity decoiling equipment includes the 3rd uncoiler, the 4th
Uncoiler, second pair of crop are cut, lower floor's steel plate coil opener, the narrow bridging type automatic welder of lower floor's steel plate, the 3rd uncoiler and the 4th
Uncoiler is all cut with second pair of crop and is connected, and second pair of crop is cut to be connected with lower floor the second slewing rollers of steel plate, lower floor's steel plate second
Slewing rollers are connected with lower floor steel plate coil opener, and lower floor's steel plate coil opener is connected with the lower floor narrow bridging type automatic welder of steel plate, lower floor
The narrow bridging type automatic welder of steel plate is connected with lower floor the first pinch roll of steel plate, and the 3rd uncoiler presss from both sides provided with lower floor's steel plate second
Roller is sent, the 4th uncoiler is provided with the pinch roll of lower floor's steel plate the 3rd.
Pending coil of strip is conveyed by the pinch roll of lower floor's steel plate second by after the 3rd uncoiling uncoiling, second pair of crop cut into
Row is cut, and steel plate head is cut directly, is conveyed through lower floor's steel plate coil opener by the slewing rollers of lower floor's steel plate second afterwards；When
After the machine coil of strips of volume three are finished, the 4th uncoiler is started working, and after the uncoiler uncoiling of coil of strip the 4th, is pinched by lower floor's steel plate the 3rd
Roller conveys, and second pair of crop is cut and cut, and steel plate head is cut directly, then the steel coil head of the 4th uncoiler is opened with the 3rd
The afterbody of volume machine coil of strip is straight to joining place progress by lower floor's steel plate coil opener, then by the narrow bridging type automatic welding of lower floor's steel plate
Machine carries out head and the tail overlap joint, realizes that continuity conveys steel plate with this.
Lower floor's steel plate cleaning device is provided between the pinch roll of lower floor's steel plate first and lower floor's steel plate painting machine, lower floor's steel plate is clear
Clean device include lower floor's steel plate degreasing bath that the direction that is conveyed according to steel plate sets gradually, the pinch roll of lower floor's steel plate the 4th, under
Layer cleaning steel plate groove, the pinch roll of lower floor's steel plate the 5th, lower floor's steel plate squeeze roll, lower floor's steel plate air-dry machine, lower floor's steel plate the 6th press from both sides
Send roller；Lower floor's steel plate degreasing bath is connected with lower floor the first pinch roll of steel plate, realized with this lower floor's steel plate is carried out degreasing, cleaning,
Air-dry processing.
Lower floor's steel plate entrance storage device, lower floor are provided between the pinch roll of lower floor's steel plate the 6th and lower floor's steel plate painting machine
The slewing rollers of lower floor's steel plate the 3rd, the lower floor's steel plate that the direction that steel plate entrance kink includes being conveyed according to steel plate is set gradually enter
Mouthful section kink, the slewing rollers of lower floor's steel plate the 4th, lower floor's steel plate idler roller, the slewing rollers of lower floor's steel plate the 3rd and lower floor's steel plate the
Six pinch rolls 38 connect, and lower floor's steel plate idler roller applies machine with lower floor steel plateization and is connected.Steel plate can be stored in entrance
In kink, according to process below, regulate the speed, if rear edge equipment goes wrong, lower floor's steel plate entrance storage device
Steel plate can be stored in time, to prevent scrapping.
As further improvement of the utility model, curing oven is provided between hot calender and cooler, curing oven enters
Material mouth is provided with range sensor, can to the further solidification of polymer damping material wet film, due to steel plate in curing oven it is complete
Journey is pendency degree of the available range sensor control strip in heating furnace that freely dangle.It is provided between curing oven and cooler cold
Roll squeezer, it is compound to the further roll-in of steel plate after compound.
As further improvement of the utility model, outlet section storage device, outlet section storage are provided with post-processing unit
The slewing rollers of clad steel plate first, outlet section kink, the clad steel plate that the direction that device includes being conveyed according to steel plate is set gradually
Second slewing rollers, the slewing rollers of clad steel plate first are connected with cooler, the slewing rollers of clad steel plate second and clad steel plate the
One pinch roll connects, in view of batching unit process speed depending on actual conditions, either batches unit and occurs shutting down or enter
During row maintenance, clad steel plate can be stored in outlet section storage device, according to the speed of process below, be adjusted.
Horizontal monitor station, oiler, clad steel trimming are sequentially provided between the pinch roll of clad steel plate first and curling unit
Cut, the pinch roll of clad steel plate second.Horizontal monitor station can detect the levelness of clad steel plate, can after oiler is to steel plate oiling
Rust resistance and corrosion resistance, end trimming shears can not cut to edge to neat part.
As further improvement of the utility model, the macromolecule of upper strata steel plate roll coater and lower floor's steel plate roll coater coating
The thickness of damping material is 20-50um.
As further improvement of the utility model, the temperature of upper strata steel plate preheating furnace and lower floor's steel plate preheating furnace is 150
~300 DEG C.
As further improvement of the utility model, the pressure of hot calender is 10~600KN/m.
As further improvement of the utility model, the furnace temperature of curing oven is 100~250 DEG C.
As further improvement of the utility model, the centering rectification unfitness of butt joint control of full-automatic centering and deviation-rectifying system exists
±4mm。
The utility model has the advantages that relative to prior art：
The utility model uses full-automatic device, makes the process of upper and lower two-layered steel plates while carries out, according to being set for
Automated production, make steel plate from compound pre-treatment to Combined Processing, then to compound later half product handling system and product handling system, thus
Make the resin-bonded composite plate of production it is complete, comprehensively, high-performance.Upper and lower two-layered steel plates using double uncoilers, are taken using narrow in addition
Formula automatic welder is connect to steel plate tandem array, makes the uncoiling conveying of upper and lower two-layered steel plates can be continuous, and then damping block reaches
Consecutive production purpose, and realize raw material and directly go out the purpose of finished product for coiled material, meanwhile, upper lower steel plate passes through simultaneously
The surface treatments such as degreasing, water rinsing, passivation, are then applied using roll coater, in compound tense using hot-rolling pressure, cold rolling and solid
Change, bond clad steel plate firm, properties of product are stable, and peel strength is strong, and unfitness of butt joint is small, and its vibration damping, noise reduction are more excellent.And
In the process of levels steel plate, steel plate is stored using kink, if rear edge equipment goes wrong, entrance storage device
, can also be right according to process speed according to actual conditions to prevent scrapping and outlet section storage device can store steel plate in time
Steel plate is stored, and transporting velocity is adjusted.Lumber recovery of the present utility model is high, and production cost is lower, and technique is simpler.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Reference implication is as follows：I, upper stratas steel plate processing unit；II, lower floors steel plate processing unit；III, recombiner units；
IV, post-processing units；V, upper stratas steel plate continuity decoiling equipment；VI, upper stratas steel plate cleaning device；VII, lower floors steel plate continuity
Decoiling equipment；VIII, lower floors steel plate cleaning device；Ⅸ, lower floors steel plate entrance storage device；Ⅹ, outlet section storage devices；
1. the first uncoiler；2. the second uncoiler；3. the pinch roll of upper strata steel plate second；4. the pinch roll of upper strata steel plate the 3rd；
5. first pair of crop is cut；6. the slewing rollers of upper strata steel plate second；7. upper strata steel plate coil opener；8. the narrow bridging type automatic welding of upper strata steel plate
Machine；9. the pinch roll of upper strata steel plate first；10 upper strata steel plate degreasing baths；11. the pinch roll of upper strata steel plate the 4th；12. upper strata steel plate is clear
Washing trough；13. the pinch roll of upper strata steel plate the 5th；14. upper strata steel plate squeeze roll；15. layer steel plate air-dry machine；16. upper strata steel plate the 6th
Pinch roll；17 upper strata steel plate entrance kinks；18. upper strata steel plateization applies machine；19. upper strata steel plateization applies drying oven；20. upper strata steel
Plate roll coater；21. upper strata steel plate preheating furnace；22. the slewing rollers of upper strata steel plate first；23. the 3rd uncoiler；24. the 4th uncoiler；
25. the pinch roll of lower floor's steel plate second；26. the pinch roll of lower floor's steel plate the 3rd；27. second pair of crop is cut；28. second turn of lower floor's steel plate
To roller；29. lower floor's steel plate coil opener；30. the narrow bridging type automatic welder of lower floor's steel plate；31. the pinch roll of lower floor's steel plate first；32.
Lower floor's steel plate degreasing bath；33. the pinch roll of lower floor's steel plate the 4th；34. lower floor's cleaning steel plate groove；The pinch roll of 35 lower floor's steel plate the 5th；
36. lower floor's steel plate squeeze roll；37. layer steel plate air-dry machine；38. the pinch roll of lower floor's steel plate the 6th；39. lower floor's steel plate the 3rd turns to
Roller；40. lower floor's steel plate entrance kink；41. the slewing rollers of lower floor's steel plate the 4th；42. lower floor's steel plate idler roller；43. lower floor's steel plate
Change painting machine；44. lower floor's steel plateization applies drying oven；45. the slewing rollers of lower floor's steel plate first；46. lower floor's steel plate roll coater；47. lower floor
Steel plate preheating furnace；48. full-automatic centering and deviation-rectifying system；49. hot calender；50. range sensor；51. curing oven；It is 52. cold
Roll squeezer；53. cooler；54. the slewing rollers of clad steel plate first；55. outlet section kink；56. the second slewing rollers of clad steel plate 57.
The pinch roll of clad steel plate first；58. horizontal monitor station；59. oiler；60. end trimming shears；61. the pinch roll of clad steel plate second；
61. coiling machine.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
As shown in figure 1, a kind of continous way automatic production device of damping block, including upper strata steel plate processing unit I, lower floor
Steel plate processing unit II, recombiner unit III, post-processing unit IV.
The upper strata steel plate continuity uncoiling that the direction that upper strata steel plate processing unit I includes being conveyed according to steel plate is set gradually
Device V, the first pinch roll of upper strata steel plate 9, upper strata steel plate degreasing bath 10, the pinch roll 11 of upper strata steel plate the 4th, upper strata cleaning steel plate
Groove 12, the pinch roll 13 of upper strata steel plate the 5th, upper strata steel plate squeeze roll 14, upper strata steel plate air-dry machine 15, upper strata steel plate the 6th pinch
Roller 16, upper strata steel plate entrance kink 17, upper strata steel plateization apply machine 18, upper strata steel plateization applies drying oven 19, upper strata steel plate roller coat
Machine 20, upper strata steel plate preheating furnace 21, the first slewing rollers of upper strata steel plate 22.
Upper strata steel plate continuity decoiling equipment V include 2, first pairs of the first uncoiler 1, the second uncoiler crops cut 5, on
Layer steel plate coil opener 7, the narrow bridging type automatic welder 8 of upper strata steel plate, the first uncoiler 1 are cut with the second uncoiler 2 with first pair
Head cuts 5 connections, and first pair of crop is cut 5 and be connected with the second slewing rollers of upper strata steel plate 6, the second slewing rollers of upper strata steel plate 6 and upper strata steel
Plate coil opener 7 is connected, and upper strata steel plate coil opener 7 is connected with the narrow bridging type automatic welder 8 of upper strata steel plate, the narrow bridging type of upper strata steel plate
Automatic welder 8 is connected with the first pinch roll of upper strata steel plate 9, and the first uncoiler 1 is provided with the second pinch roll of upper strata steel plate 3, and second
Uncoiler 2 is provided with the pinch roll 4 of upper strata steel plate the 3rd.
Lower floor's steel plate continuity that the direction that lower floor's steel plate processing unit II includes being conveyed according to steel plate is set gradually is opened
Winding apparatus VII, the first pinch roll of lower floor's steel plate 31, lower floor's steel plate degreasing bath 32, the pinch roll 33 of lower floor's steel plate the 4th, lower floor's steel plate
Rinse bath 34, the pinch roll 35 of lower floor's steel plate the 5th, lower floor's steel plate squeeze roll 36, lower floor's steel plate air-dry machine 37, lower floor's steel plate the 6th
Pinch roll 38, the slewing rollers 39 of lower floor's steel plate the 3rd, lower floor's steel plate entrance kink 40, the slewing rollers 41 of lower floor's steel plate the 4th, lower floor
Steel plate idler roller 42, lower floor's steel plateization apply machine 43, lower floor's steel plateization applies drying oven 44, the first slewing rollers of lower floor's steel plate 45, lower floor
Steel plate roll coater 46, lower floor's steel plate preheating furnace 47.
Lower floor's steel plate continuity decoiling equipment VII include 24, second pairs of the 3rd uncoiler 23, the 4th uncoiler crops cut 27,
The narrow bridging type automatic welder 30 of lower floor's steel plate coil opener 29, lower floor's steel plate, the 3rd uncoiler 23 and the 4th uncoiler 24 are all with
Two pairs of crops cut 27 connections, and the 3rd uncoiler 23 and the 4th uncoiler 24 are all cut 27 with second pair of crop and be connected, second pair of crop
27 to be cut to be connected with lower floor the second slewing rollers of steel plate 28, the second slewing rollers of lower floor's steel plate 28 are connected with lower floor steel plate coil opener 29, under
Layer steel plate coil opener 29 is connected with the lower floor narrow bridging type automatic welder 30 of steel plate, the narrow bridging type automatic welder 30 of lower floor's steel plate and under
The first pinch roll of layer steel plate 31 connects, and the 3rd uncoiler 23 is provided with the second pinch roll of lower floor's steel plate 25, the 4th uncoiler 24
It is provided with the pinch roll 26 of lower floor's steel plate the 3rd.
The full-automatic centering and deviation-rectifying system 48, heat that the direction that recombiner unit III includes being conveyed according to steel plate is set gradually
Roll squeezer 49, range sensor 50, curing oven 51, chilling roller press 52, cooler 53, the full-automatic centering and deviation-rectifying system 48
It is connected respectively with the first slewing rollers of upper strata steel plate 22, lower floor's steel plate preheating furnace 47.
Post-processing unit IV includes the first slewing rollers of clad steel plate 54 that the direction that is conveyed according to steel plate sets gradually, gone out
Mouth section kink 55, the second slewing rollers of clad steel plate 56, the first pinch roll of clad steel plate 57, horizontal monitor station 58, oiler 59 are multiple
Close steel end trimming shears 60, the second pinch roll of clad steel plate 61, batch unit 62, first slewing rollers of composite plate 54 and cooler 53
Connection.
When processing operation, pending upper strata coil of strip thick 0.8mm passes through upper strata steel plate after the uncoiling of the first uncoiler 1
Second pinch roll 3 conveys, and first pair of crop is cut 5 and cut, and steel plate head is cut directly, is turned to afterwards by upper strata steel plate second
After roller 6 is conveyed through upper strata steel plate coil opener 7 and crosses the narrow bridging type automatic welder 8 of upper strata steel plate, pressed from both sides by upper strata steel plate first
Send roller 9 to be delivered to upper strata steel plate degreasing bath 10 and carry out ungrease treatment, afterwards being delivered to by the pinch roll 11 of upper strata steel plate the 4th
Layer cleaning steel plate groove 12 is cleaned, after the completion of upper strata steel plate squeeze roll 14 be delivered to by the pinch roll 13 of upper strata steel plate the 5th removed
Moisture is simultaneously delivered to upper strata steel plate air-dry machine 15, further air-dries, and afterwards into upper strata steel plate entrance kink 17, steel plate is from upper
Layer steel plate entrance kink 17 enters change painting machine 18 and applies one layer of passivator in lower surface of steel plateization after transporting out, make steel plate following table
Face formed one layer of passivating film, afterwards into upper strata steel plateization apply drying oven 19 dried, after the completion of enter upper strata steel plate roller coat
Machine 20, one layer of 20-50um polymer damping material wet film is applied in lower surface of steel plate, is entered afterwards into upper strata steel plate preheating furnace 21
Row the pre-heat treatment, the temperature of upper strata steel plate preheating furnace 21 is 150~300 DEG C.After through carry out the first slewing rollers of upper strata steel plate 22
It is delivered to full-automatic centering and deviation-rectifying system 48.
When the coil of strip of the first uncoiler 1 is finished, the second uncoiler 2 is started working, and steel plate is by after the uncoiling of the second uncoiler 2
Conveyed by the pinch roll 4 of upper strata steel plate the 3rd, 5 carry out cutting edges are cut by first pair of crop afterwards, then the coil of strip of the second uncoiler 2
The afterbody of head and the coil of strip of the first uncoiler 1 straight peen processing is carried out by upper strata steel plate coil opener 7, afterwards by upper strata steel plate
Narrow bridging type automatic welder 8 overlaps, then into the next step, to realize the continuity for conveying steel plate.
Meanwhile pending thickness be 0.8mmm lower floor's coil of strip by after the uncoiling of the 3rd uncoiler 23, by lower floor's steel plate the
Two pinch rolls 25 are conveyed, and cutting 27 by second pair of crop is cut, and steel plate head is cut directly, afterwards by lower floor's steel plate
Two slewing rollers 28 turn to and are conveyed through lower floor's steel plate coil opener 29 and the narrow bridging type automatic welder 30 of lower floor's steel plate, afterwards by under
The first pinch roll of layer steel plate 31 is delivered to lower floor's steel plate degreasing bath 32 and carries out ungrease treatment, afterwards by the pinch roll of lower floor's steel plate the 4th
33, which are delivered to lower floor's cleaning steel plate groove 34, is cleaned, after the completion of lower floor's steel plate be delivered to by the pinch roll 35 of lower floor's steel plate the 5th squeezed
Dry roller 35 removes moisture removal, is delivered to the step of lower floor's steel plate air-dry machine 37 1 afterwards and air-dries, afterwards in the pinch roll 38 of lower floor's steel plate the 6th
Conveying and the slewing rollers 39 of lower floor's steel plate the 3rd steering conveying it is lower enter lower floor's steel plate entrance kink 40, steel plate is in lower floor's steel
The steering conveying of the slewing rollers 41 of plate the 4th and the draw lower steel plate of lower floor's steel plate idler roller 42 are from lower floor's steel plate entrance
Kink 40 is transported out, and then entranceization applies the progress painting of stove 43, and applying drying oven 44 into lower floor's steel plateization afterwards is dried,
Changing makes surface of steel plate form one layer of passivating film after applying, enter lower floor's steel plate under the conveying of the first slewing rollers of lower floor's steel plate 45 afterwards
Roll coater 46 applies the polymer damping material wet film that a layer thickness is 20-50um in upper surface of steel plate, afterwards into lower floor's steel plate
Preheating furnace 47 carries out the pre-heat treatment, is transported to full-automatic centering and deviation-rectifying system 48 afterwards.
When the coil of strip of the 3rd uncoiler 23 is finished, the 4th uncoiler 24 is started working, and steel plate is opened by the 4th uncoiler 24
By the pinch roll 26 of lower floor's steel plate the 3rd second pair of crop is delivered to after volume cuts 27 and cut, steel plate head is cut directly, so
The head of the coil of strip of the 4th uncoiler 24 carries out straight peen with the afterbody of the coil of strip of the 3rd uncoiler 23 by lower floor's steel plate coil opener 29 afterwards
Processing, is overlapped by the narrow bridging type automatic welder 30 of lower floor's steel plate, then into the next step, to realize conveying steel plate afterwards
Continuity.
Upper and lower two-layered steel plates reach full-automatic centering simultaneously by conveying and deviation-rectifying system 48 carries out aligning correction, full-automatic right
In and deviation-rectifying system 48 the control of centering rectification unfitness of butt joint in ± 4mm, compound, the hot-rolling that carries out roll-in into hot calender 49 afterwards
The pressure of press 49 is 10~600KN/m, carries out the further solidification of polymer damping material wet film into curing oven 51 afterwards,
The furnace temperature of curing oven 51 is 100~250 DEG C, and clad steel plate in curing oven 51 freely to dangle, with being located at curing oven charging aperture
Range sensor 50 measure the pendency degree of clad steel plate, after carry out that further roll-in is compound through chilling roller press 52, it is laggard
Enter cooler 53 to be cooled down.
Steel plate delivers into outlet section kink 55 after the cooling of cooler 53 in the steering of the first slewing rollers of clad steel plate 54,
From outlet section kink 55, out rear clad steel plate first presss from both sides clad steel plate under the steering conveying of the second slewing rollers of clad steel plate 56
Send and detected under the conveying of roller 57 by horizontal monitor station 58, apply one layer on clad steel plate surface by oiler 59 afterwards
Oil, after compound mistake is become to be delivered to by the second pinch roll of clad steel plate 61 after position is cut off through clad steel end trimming shears 60
Batch unit 62 to crimp in rolls, form finished product coiled material.
The peel strength of the finished product produced with the present embodiment is 55N/cm, shear strength 12MPa, and damped coefficient peak value is
0.23。
Above example is only to illustrate the technical solution of the utility model, rather than its limitations；Although with reference to foregoing reality
Apply example the utility model is described in detail, the technical scheme described in foregoing embodiments can still be repaiied
Change, or equivalent substitution is carried out to which part technical characteristic；And these modifications or replacement, do not make appropriate technical solution
Essence departs from the scope of various embodiments of the utility model technical scheme.
Claims (10)
1. a kind of continous way automatic production device of damping block, it is characterized in that：Including upper strata steel plate processing unit（Ⅰ）, lower floor
Steel plate processing unit（Ⅱ）, recombiner unit（Ⅲ）, post-processing unit（Ⅳ）；Upper strata steel plate processing unit（Ⅰ）Including according to steel plate
The upper strata steel plate continuity decoiling equipment that the direction conveyed is set gradually（Ⅴ）, the pinch roll of upper strata steel plate first（9）, upper strata steel
Plateization applies machine（18）, upper strata steel plateization apply drying oven（19）, upper strata steel plate roll coater（20）, upper strata steel plate preheating furnace（21）, on
The layer slewing rollers of steel plate first（22）；
Lower floor's steel plate processing unit（Ⅱ）The lower floor's steel plate continuity uncoiling set gradually including the direction conveyed according to steel plate
Device（Ⅶ）, the pinch roll of lower floor's steel plate first（31）, lower floor steel plateization apply machine（43）, lower floor steel plateization apply drying oven（44）, under
The layer slewing rollers of steel plate first（45）, lower floor's steel plate roll coater（46）, lower floor's steel plate preheating furnace（47）；
Recombiner unit（Ⅲ）The full-automatic centering set gradually including the direction conveyed according to steel plate and deviation-rectifying system（48）, heat
Roll squeezer（49）, cooler（53）, automatically centering and the deviation-rectifying system（48）Respectively with the slewing rollers of upper strata steel plate first
（22）, lower floor's steel plate preheating furnace（47）Connection；
Post-processing unit（Ⅳ）The pinch roll of clad steel plate first set gradually including the direction conveyed according to steel plate（57）, volume
Take unit（62）, the pinch roll of composite plate first（57）With cooler（53）Connection.
2. a kind of continous way automatic production device of damping block according to claim 1, it is characterized in that：The upper strata steel
Plate continuity decoiling equipment（Ⅴ）Including the first uncoiler（1）, the second uncoiler（2）, first pair of crop cut（5）, upper strata steel plate
Coil opener（7）, the narrow bridging type automatic welder of upper strata steel plate（8）, the first uncoiler（1）With the second uncoiler（2）With first pair
Crop is cut（5）Connection, first pair of crop are cut（5）With the slewing rollers of upper strata steel plate second（6）Connection, the slewing rollers of upper strata steel plate second
（6）With upper strata steel plate coil opener（7）Connection, upper strata steel plate coil opener（7）With the narrow bridging type automatic welder of upper strata steel plate（8）Even
Connect, the narrow bridging type automatic welder of upper strata steel plate（8）With the pinch roll of upper strata steel plate first（9）Connection, the first uncoiler（1）It is provided with
The pinch roll of upper strata steel plate second（3）, the second uncoiler（2）It is provided with the pinch roll of upper strata steel plate the 3rd（4）；
The pinch roll of upper strata steel plate first（9）Machine is applied with upper strata steel plateization（18）Between be provided with upper strata steel plate cleaning device
（Ⅵ）, upper strata steel plate cleaning device（Ⅵ）The upper strata steel plate degreasing bath set gradually including the direction conveyed according to steel plate
（10）, the pinch roll of upper strata steel plate the 4th（11）, upper strata cleaning steel plate groove（12）, the pinch roll of upper strata steel plate the 5th（13）, upper strata steel
Plate squeeze roll（14）, upper strata steel plate air-dry machine（15）, the pinch roll of upper strata steel plate the 6th（16）, the upper strata steel plate degreasing bath（10）
With the pinch roll of upper strata steel plate first（9）Connection, the pinch roll of upper strata steel plate the 6th（16）With upper strata steel plate entrance kink（17）Even
Connect, upper strata steel plate entrance kink（17）Machine is applied with upper strata steel plateization（18）Connection, the upper strata steel plate entrance kink（17）
For horizontal loop.
3. a kind of continous way automatic production device of damping block according to claim 1, it is characterized in that：Lower floor's steel
Plate continuity decoiling equipment（Ⅶ）Including the 3rd uncoiler（23）, the 4th uncoiler（24）, second pair of crop cut（27）, lower floor's steel
Plate coil opener（29）, the narrow bridging type automatic welder of lower floor's steel plate（30）, the 3rd uncoiler（23）With the 4th uncoiler（24）All with
Second pair of crop is cut（27）Connection, second pair of crop are cut（27）With lower floor's the second slewing rollers of steel plate（28）Connection, lower floor's steel plate the
Two slewing rollers（28）With lower floor's steel plate coil opener（29）Connection, lower floor's steel plate coil opener（29）It is automatic with the lower floor narrow bridging type of steel plate
Welding machine（30）Connection, the narrow bridging type automatic welder of lower floor's steel plate（30）With lower floor's the first pinch roll of steel plate（31）Connection, and the 3rd
Uncoiler（23）It is provided with the pinch roll of lower floor's steel plate second（25）, the 4th uncoiler（24）It is provided with the pinch roll of lower floor's steel plate the 3rd
（26）；
The pinch roll of lower floor's steel plate first（31）With lower floor's steel plateization painting machine（43）Between be provided with lower floor's steel plate cleaning device
（Ⅷ）, lower floor's steel plate cleaning device（Ⅷ）The lower floor's steel plate degreasing bath set gradually including the direction conveyed according to steel plate
（32）, the pinch roll of lower floor's steel plate the 4th（33）, lower floor's cleaning steel plate groove（34）, the pinch roll of lower floor's steel plate the 5th（35）, lower floor's steel
Plate squeeze roll（36）, lower floor's steel plate air-dry machine（37）, the pinch roll of lower floor's steel plate the 6th（38）；
Lower floor's steel plate degreasing bath（32）With lower floor's the first pinch roll of steel plate（31）Connection；The pinch roll of lower floor's steel plate the 6th
（38）With lower floor's steel plateization painting machine（43）Between be provided with lower floor's steel plate entrance storage device（Ⅸ）, lower floor's steel plate entrance kink
（Ⅸ）The slewing rollers of lower floor's steel plate the 3rd set gradually including the direction conveyed according to steel plate（39）, lower floor steel plate entrance lives
Set（40）, the slewing rollers of lower floor's steel plate the 4th（41）, lower floor's steel plate idler roller（42）, the slewing rollers of lower floor's steel plate the 3rd（39）With
The pinch roll of lower floor's steel plate the 6th（38）Connection, lower floor's steel plate idler roller（42）With lower floor's steel plateization painting machine（43）Connection.
4. a kind of continous way automatic production device of damping block according to claim 1, it is characterized in that：The hot-rolling pressure
Machine（49）With cooler（53）Between be provided with curing oven（51）, curing oven（51）Range sensor is provided with charging aperture（50）Gu
Change stove（51）With cooler（53）Between be provided with chilling roller press（52）.
5. a kind of continous way automatic production device of damping block according to claim 1, it is characterized in that：The post processing
Unit（Ⅳ）In be provided with outlet section storage device（Ⅹ）, outlet section storage device（Ⅹ）Including according to the direction that steel plate is conveyed according to
The slewing rollers of clad steel plate first of secondary setting（54）, outlet section kink（55）, the slewing rollers of clad steel plate second（56）, it is described compound
The slewing rollers of steel plate first（54）With cooler（53）Connection, the slewing rollers of clad steel plate second（56）With the pinch roll of clad steel plate first
（57）Connection, the pinch roll of clad steel plate first（57）With crimping unit（62）Between be sequentially provided with horizontal monitor station（58）, oiling
Machine（59）, clad steel end trimming shears（60）, the pinch roll of clad steel plate second（61）.
6. a kind of continous way automatic production device of damping block according to claim 1, it is characterized in that：The upper strata steel
Plate roll coater（20）And lower floor's steel plate roll coater（46）The thickness of the polymer damping material of coating is 20-50um.
7. a kind of continous way automatic production device of damping block according to claim 1, it is characterized in that：The upper strata steel
Plate preheating furnace（21）And lower floor's steel plate preheating furnace（47）Temperature be 150~300 DEG C.
8. a kind of continous way automatic production device of damping block according to claim 1, it is characterized in that：The hot-rolling pressure
Machine（49）Pressure be 10~600KN/m.
9. a kind of continous way automatic production device of damping block according to claim 4, it is characterized in that：The curing oven
（51）Furnace temperature be 100~250 DEG C.
10. a kind of continous way automatic production device of damping block according to claim 1, it is characterized in that：It is described it is complete from
Dynamic centering and deviation-rectifying system（48）Centering rectification unfitness of butt joint control in ± 4mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720457536.5U CN206689733U (en) | 2017-04-27 | 2017-04-27 | A kind of continous way automatic production device of damping block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720457536.5U CN206689733U (en) | 2017-04-27 | 2017-04-27 | A kind of continous way automatic production device of damping block |
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|---|---|
| CN206689733U true CN206689733U (en) | 2017-12-01 |
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|---|---|---|---|
| CN201720457536.5U Expired - Fee Related CN206689733U (en) | 2017-04-27 | 2017-04-27 | A kind of continous way automatic production device of damping block |
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| CN (1) | CN206689733U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107097075A (en) * | 2017-04-27 | 2017-08-29 | 嘉峪关天源新材料有限责任公司 | The continous way automatic production device and production method of a kind of damping block |
| CN109177180A (en) * | 2018-11-13 | 2019-01-11 | 中国重型机械研究院股份公司 | A kind of acoustic baffle correction production system |
| CN110541069A (en) * | 2019-09-30 | 2019-12-06 | 珠海大华新材料有限公司 | Online solid solution heat treatment device of high performance copper alloy strip |
-
2017
- 2017-04-27 CN CN201720457536.5U patent/CN206689733U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107097075A (en) * | 2017-04-27 | 2017-08-29 | 嘉峪关天源新材料有限责任公司 | The continous way automatic production device and production method of a kind of damping block |
| CN109177180A (en) * | 2018-11-13 | 2019-01-11 | 中国重型机械研究院股份公司 | A kind of acoustic baffle correction production system |
| CN110541069A (en) * | 2019-09-30 | 2019-12-06 | 珠海大华新材料有限公司 | Online solid solution heat treatment device of high performance copper alloy strip |
| CN110541069B (en) * | 2019-09-30 | 2021-06-15 | 珠海大华新材料有限公司 | Online solid solution heat treatment device of high performance copper alloy strip |
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