CN206662210U - A kind of charge air cooler air chamber particular manufacturing craft - Google Patents
A kind of charge air cooler air chamber particular manufacturing craft Download PDFInfo
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- CN206662210U CN206662210U CN201720439998.4U CN201720439998U CN206662210U CN 206662210 U CN206662210 U CN 206662210U CN 201720439998 U CN201720439998 U CN 201720439998U CN 206662210 U CN206662210 U CN 206662210U
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- mold
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- air cooler
- air chamber
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Abstract
The utility model discloses a kind of charge air cooler air chamber particular manufacturing craft, aiming to provide one kind can be accurate, the quickly charge air cooler air chamber particular manufacturing craft of manufacture charge air cooler air chamber, its drip irrigation device is, including mold, the lower mould and the feed chute positioned at mold top being bonded with mold, shaping equipment is provided with the mold, the shaping equipment includes the core on mold inwall, the die cavity engaged on lower mould inner wall with core, positioned at core away from the vertical core with core in feed chute side, it is used for the stopper slot for fixing core positioned at core side, the guide passage that is connected positioned at mold inwall with feed chute and positioned at the sub-material road of lower mould inner wall upper impression connection, the lower mould inner wall is located at die cavity side and is additionally provided with some cooling ducts, first lower mould is provided with the guide finger chamber connected with die cavity.
Description
Technical field
Charge air cooler field shaping technique is the utility model is related to, more particularly to a kind of charge air cooler air chamber particular manufacturing craft.
Background technology
Charge air cooler is actually turbo charged auxiliary equipment, and its role is to improve the scavenging efficiency of engine.For increasing
For hydraulic motor, charge air cooler is the important composition part of pressure charging system.Either mechanically-sapercharged engine or turbocharging
Engine, it is required for that charge air cooler is installed between booster and motor intake manifold, because this radiator is located at engine
Between booster, so also referred to as intercooler, abbreviation charge air cooler.
At present, the Chinese patent that notification number is CN202894219 discloses a kind of charge air cooler air chamber metal gravity and verted
Casting die, the side that it is included in charge air cooler air chamber casting die is provided with sprue, between sprue and mold cavity
Connected by ingate, the casting ladle mouth of sprue be provided with pushing off the slag bar, one round-about slag trap is set in the bottom of sprue,
Turning mechanism is provided with described ingate.
Although this charge air cooler air chamber metal gravity quiescent pouring mould makes the aluminium entered in sprue by pushing off the slag bar
The top section of liquid is blocked by pushing off the slag mouth, and the slag of lower floor and oxide skin content are small in running channel, so as to ensure the quality of aluminium liquid, still
This mould is often in casting cycle, due to needing by pushing off the slag bar, so as to cause aluminium liquid admission velocity slower, so as to cast
Efficiency is slower, while machining accuracy is poor, is not suitable for specific charge air cooler air chamber.
Utility model content
The purpose of this utility model is to provide a kind of charge air cooler air chamber particular manufacturing craft, and it has can be quickly needed for cast molding
The charge air cooler air chamber wanted, passes through the effect of shaping equipment so that casting efficiency further improves, and machining accuracy has also risen
The advantages of.
Above-mentioned technical purpose of the present utility model technical scheme is that:
A kind of charge air cooler air chamber particular manufacturing craft, including mold, the lower mould that is bonded with mold and positioned at mold top
The feed chute at end, the mold is interior to be provided with shaping equipment, and the shaping equipment includes core, the position being located on mold inwall
In the die cavity engaged on lower mould inner wall with core, positioned at core away from feed chute side perpendicular to the core of core, positioned at type
Core side is for the stopper slot for fixing core, the guide passage connected positioned at mold inwall with feed chute and in lower mould
The sub-material road connected on wall with die cavity, the lower mould inner wall are located at die cavity side and are additionally provided with some cooling ducts.
By using above-mentioned technical proposal, shaping equipment is provided with mold, lower mould is engaged with mold and is adjacent to,
Poured into after raw material aluminium liquid is heated simultaneously in feed chute, aluminium liquid is entered in mould along guide passage, while passes through distribution
The sub-material road connected above guide passage with guide passage is entered in die cavity, and the liquid level in sub-material road is got over the aluminium liquid of entrance
Come more and go up, die cavity is filled into by sub-material road, and by shaping equipment so as to form required part, due to aluminium
Liquid is slowly risen by sub-material road is filled into die cavity, hence in so that situations such as being not in stomata in one-piece parts, Ke Yiquan
The full die cavity of portion's filling, completes casting, is effectively ensured the quality of part, and shaping equipment is with die cavity due to being just bonded in advance, therefore
Relative position need not be adjusted, effectively lifts accuracy, and in the cooling duct that die cavity is surrounded by, it can enter in aluminium liquid
While begin to cool down so that appearance quickly cools down condensation, and internal aluminium liquid continues flowing and risen along sub-material road, side rise surface
Side cools down, and can effectively lift cooling effectiveness, rapid shaping, wait aluminium block shaping when opening mould to take out, without waiting for together
When the core that is provided with can be smashed to pieces and discharged, so that part forms due through hole, nothing after filling cooling terminates
The mould of inside need to be taken out, whole processing speed increase.
Further set:First the lower mould is provided with the guide finger chamber connected with die cavity.
By using above-mentioned technical proposal, pass through the presence of guide finger chamber so that can be with part main body when aluminium liquid is poured into
Connection is so as to being integrally formed, and manufactured guide finger is mainly used in inserting needed for other equipment when part uses, by one into
Type so that overall manufacture efficiency increases.
Further set:The lower die edge is surrounded by strip lead, and the mold inner wall edge is provided with
The pilot hole matched with lead.
By using above-mentioned technical proposal, the pilot hole being provided with is cooperated with lead, and mold and lower mould are pasted
Altogether, it is mainly used in Adjustment precision so that can be accurately pressed into when mould is depressed under mold, the feelings such as rocking occurs in reduction
Condition, so as to influence the quality of part casting.
Further set:The mold and lower outer mold wall are provided with netted reinforcing rib.
By using above-mentioned technical proposal, on the one hand by provided with reinforcement can effective mould bulk strength
Situations such as rising is not in fracture, on the other hand because outer wall is thinning, and is supported by the reinforcement of net distribution,
So as to quickly be cooled down, accelerate operating efficiency.
Further set:The mold and lower outer mold wall side are additionally provided with location-plate, if the location-plate is provided with
Dry ejection post.
By using above-mentioned technical proposal, location-plate is provided with some ejection posts, on the one hand ejects post and is used to determine mould
Tool and lower mould relative position, detect whether that fitting is accurate, it is on the other hand fixed by that when needing to separate on mould, can separate
Position plate and mold and lower mould, because ejection top end is provided with top cap, diameter is more than the shaft of ejection post, therefore is displaced outwardly
During location-plate, ejection post follows location-plate to move together, and so as to which ejection post be extracted out of part, part is easy in the space of outflow
Cooling and break away from moulds.
Further set:Fixed panel is additionally provided with the outside of the location-plate, the fixed adagio both sides are provided with fixing device,
The fixing device includes the extension board positioned at fixed panel both sides, the bolt through extension board, positioned at mold and lower mould
Screw that both sides of the edge match with bolt and the bumper post being sheathed on bolt.
By using above-mentioned technical proposal, in mold and lower mould and location-plate are mainly fixed on by fixing device,
And compressed, so as to ensure the shaping of part, in order to reduce the damage of bolt, the bumper post being arranged with bolt can be with
Effective compensator or trimmer pressure, there is situation about damaging so as to which mould can also be reduced.
Further set:The feed chute side is additionally provided with pan feeding observation panel.
By using above-mentioned technical proposal, the aluminium liquid situation imported, observation on the one hand can be observed by pan feeding observation panel
Whether aluminium liquid is enough, on the other hand can be by the heat of observation panel discharge part, so as to ensure the quick cooling of internal aluminium liquid.
Further set:Suspension ring are additionally provided with the mold and the side outer wall of lower mould two.
By using above-mentioned technical proposal, because mold and lower mould overall weight are heavier, therefore in feelings such as transports
Need suspension ring to carry out hanging transport during condition, simultaneously because mould is higher using rear surface temperature, be not suitable for being carried, thus it is logical
Cross the suspension ring being provided with to be transported, convenient operation, effective improving production efficiency.
In summary, the utility model has the advantages that:By the distinctive mould of charge air cooler air chamber, in the mill
The processing that one-piece parts main body is just completed after excluding can be smashed during cooler air chamber to pieces with rapid shaping, cooling, while the core being provided with,
Production efficiency is higher, and shaping equipment can effectively lift the precision of part, and reduction occurs doing over again or the situation in processing.
Brief description of the drawings
Fig. 1 is charge air cooler air chamber particular manufacturing craft overall structure diagram;
Fig. 2 is charge air cooler air chamber particular manufacturing craft configuration schematic diagram;
Fig. 3 is another angle configuration schematic diagram of charge air cooler air chamber particular manufacturing craft.
In figure, 1, mold;2nd, lower mould;3rd, feed chute;4th, shaping equipment;41st, core;42nd, die cavity;43rd, core;
44th, stopper slot;45th, guide passage;46th, sub-material road;5th, guide finger chamber;6th, lead;7th, pilot hole;8th, reinforcement;9th, position
Plate;10th, post is ejected;11st, fixed panel;12nd, fixing device;121st, extension board;122nd, bolt;123rd, screw;124th, bumper post;
13rd, pan feeding observation panel;14th, suspension ring;15th, cooling duct;16th, recess.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Embodiment 1:A kind of charge air cooler air chamber particular manufacturing craft, as shown in figure 1, including mold 1, match and nibble with mold 1
The lower mould 2 closed, as shown in Figures 2 and 3, shaping equipment 4 is provided with the inwall of mold 1, shaping equipment 4 mainly includes being located at
Core 41 on the inwall of mold 1, the presentation of core 41 strip is skewed, and the type matched with core 41 is provided with the lower surface of mould 2
Chamber 42, and it is additionally provided with feed chute 3 in the edge on the top of mold 1.Guide passage 45 is provided with the inwall of mold 1 simultaneously,
Guide passage 45 connects with feed chute 3 and positioned at the lower section of core 41, and recessed away from being provided with the one end of feed chute 3 on core 41
Mouth 16, is provided with stopper slot 44, stopper slot 44 is vertical with core 41 in recess 16 close to the side of guide passage 45.In stopper slot 44
Placement is provided with core 43, and some sub-material roads 46 is provided with the lower inwall of mould 2, when mold 1 and lower mould it is 2-in-1 and when, divide
Material road 46 connects with guide passage 45, while the other end connects with die cavity 42 so that the aluminium liquid in guide passage 45 can pass through
Sub-material road 46 enters die cavity 42, and some cooling ducts 15 are additionally provided with the side of die cavity 42, and the direction of cooling duct 15 direction enters
The one end of hopper 3.
First lower mould 2 is provided with the guide finger chamber 5 connected with die cavity 42, for forming the guide finger of part, and in lower mould
Have 2 edge surroundings and be additionally provided with strip lead 6, the inner wall edge of mold 1 is provided with the pilot hole 7 matched with lead 6, passed through
The effect of lead 6 and pilot hole 7 allows mold 1 and lower mould 2 accurately to fit together.Due to the He of mold 1
The lower integral thickness of mould 2 is relatively thin, in order to reduce the fracture for mold 1 and lower mould 2 occur, in the outer of mold 1 and lower mould 2
Wall is provided with netted reinforcing rib 8, for lifting bulk strength.Mold 1 and the outer wall side of lower mould 2 are additionally provided with location-plate simultaneously
9, location-plate 9 is provided with some ejection posts 10, and the ejection post 10 on the location-plate 9 of the outer wall side of mold 1 is through positioning
Plate 9 and mold 1, and the ejection post 10 on the location-plate 9 being provided with positioned at the lower outer wall side of mould 2 through location-plate 9 and under
Mould 2, fixed panel 11 being additionally provided with the outer wall of location-plate 9, fixed panel 11 is additionally provided with fixing device 12 at both sides of the edge, Gu
Determine the extension board 121 that device 12 includes being located at the both sides of fixed panel 11, extension board 121 is fixedly connected with fixed panel 11, simultaneously
Laid out in parallel has bolt 122 on extension board 121, and bolt 122 runs through extension board 121, while buffering is arranged with bolt 122
Post 124, and the screw 123 matched with bolt 122 on extension board 121 is respectively equipped with the edge of mold 1 and lower mould 2, from
And cause overall be fixed and clamped.
Its groundwork is away from as follows:Mold 1 is bonded with lower mould 2, while the location-plate 9 of both sides is placed on
On the outer wall of mould 1 and lower mould 2, and location-plate 9 is fixed on relative position by ejecting post 10, put in the outside of location-plate 9
Fixed panel 11 is put, and the bolt 122 of the both sides of fixed panel 11 is fixed in screw 123, so as to complete the spelling of whole mould
Dress, feed chute 3 is overall upward, aluminium liquid is imported in feed chute 3, while slowly overturn whole mould so that aluminium liquid passes through guide
Passage 45 is entered in mould, and now plumbness is presented in whole mould so that the aluminium liquid in feed chute 3 is all introduced into mould
It is interior, and sub-material road 46 is entered from guide passage 45, until entering in die cavity 42, in the presence of shaping equipment 4, form part
Profile, simultaneously because some cooling ducts 15 are additionally provided with guide passage 45, so that aluminium liquid into one side while enter
Row cooling, External Shape can be with rapid shapings, and non-condensing aluminium liquid continues to spread from the bottom of sub-material road 46 to top, so as to reduce
There is situations such as stomata in inside, ensures part quality, the position of internal aluminium liquid is observed by pan feeding observation panel 13, so as to judge to add
Add the amount of aluminium liquid.When completing to cast, fixing device 12 is departed from, and location-plate 9 is carried into ejection post 10 and departed from, separately upper mould
Tool 1 and lower mould 2, so as to take out part.
The above embodiments are only that it is not to limitation of the present utility model, ability to explanation of the present utility model
Field technique personnel can make the modification of no creative contribution to the present embodiment as needed after this specification is read, but
As long as all protected in right of the present utility model by Patent Law.
Claims (8)
1. a kind of charge air cooler air chamber particular manufacturing craft, including mold(1)With mold(1)The lower mould of fitting(2)And positioned at upper
Mould(1)The feed chute on top(3), it is characterised in that:The mold(1)It is interior to be provided with shaping equipment(4), the shaping equipment
(4)Including positioned at mold(1)Core on inwall(41), positioned at lower mould(2)On inwall with core(41)The die cavity of engagement
(42), positioned at core(41)Away from feed chute(3)Side is perpendicular to core(41)Core(43), positioned at core(41)Use side
In fixed core(43)Stopper slot(44), positioned at mold(1)Inwall and feed chute(3)The guide passage of connection(45)And position
In lower mould(2)On inwall with die cavity(42)The sub-material road of connection(46), the lower mould(2)Inwall is located at die cavity(42)One
Side is additionally provided with some cooling ducts(15).
A kind of 2. charge air cooler air chamber particular manufacturing craft according to claim 1, it is characterised in that:The lower mould(2)First
It is provided with and die cavity(42)The guide finger chamber of connection(5).
A kind of 3. charge air cooler air chamber particular manufacturing craft according to claim 1, it is characterised in that:The lower mould(2)Edge
It is surrounded by strip lead(6), the mold(1)Inner wall edge is provided with and lead(6)The pilot hole of matching(7).
A kind of 4. charge air cooler air chamber particular manufacturing craft according to claim 1, it is characterised in that:The mold(1)With under
Mould(2)Outer wall is provided with netted reinforcing rib(8).
A kind of 5. charge air cooler air chamber particular manufacturing craft according to claim 1, it is characterised in that:The mold(1)With under
Mould(2)Outer wall side is additionally provided with location-plate(9), the location-plate(9)It is provided with some ejection posts(10).
A kind of 6. charge air cooler air chamber particular manufacturing craft according to claim 5, it is characterised in that:The location-plate(9)Outside
It is additionally provided with fixed panel(11), the fixed panel(11)Both sides are provided with fixing device(12), the fixing device(12)Including
Positioned at fixed panel(11)The extension board of both sides(121), through extension board(121)Bolt(122), positioned at mold(1)With
Lower mould(2)Both sides of the edge and bolt(122)The screw of matching(123)And it is sheathed on bolt(122)On bumper post(124).
A kind of 7. charge air cooler air chamber particular manufacturing craft according to claim 1, it is characterised in that:The feed chute(3)Side
It is additionally provided with pan feeding observation panel(13).
A kind of 8. charge air cooler air chamber particular manufacturing craft according to claim 1, it is characterised in that:The mold(1)With under
Mould(2)Suspension ring are additionally provided with two side outer walls(14).
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CN201720439998.4U CN206662210U (en) | 2017-04-24 | 2017-04-24 | A kind of charge air cooler air chamber particular manufacturing craft |
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CN201720439998.4U CN206662210U (en) | 2017-04-24 | 2017-04-24 | A kind of charge air cooler air chamber particular manufacturing craft |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108555248A (en) * | 2018-01-12 | 2018-09-21 | 广东肇庆动力金属股份有限公司 | A kind of casting method and casting mould of automobile engine water pump shell |
CN109047657A (en) * | 2018-10-22 | 2018-12-21 | 太仓黑龙智能工业科技有限公司 | A kind of 3 D-printing pressure shell sand mould and its manufacture craft |
CN110899631A (en) * | 2019-12-22 | 2020-03-24 | 宁波百宏模具有限公司 | Automobile auxiliary frame mold |
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2017
- 2017-04-24 CN CN201720439998.4U patent/CN206662210U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108555248A (en) * | 2018-01-12 | 2018-09-21 | 广东肇庆动力金属股份有限公司 | A kind of casting method and casting mould of automobile engine water pump shell |
CN109047657A (en) * | 2018-10-22 | 2018-12-21 | 太仓黑龙智能工业科技有限公司 | A kind of 3 D-printing pressure shell sand mould and its manufacture craft |
CN110899631A (en) * | 2019-12-22 | 2020-03-24 | 宁波百宏模具有限公司 | Automobile auxiliary frame mold |
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