CN206653645U - A kind of intelligent environment protection forming machine - Google Patents
A kind of intelligent environment protection forming machine Download PDFInfo
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- CN206653645U CN206653645U CN201720311284.5U CN201720311284U CN206653645U CN 206653645 U CN206653645 U CN 206653645U CN 201720311284 U CN201720311284 U CN 201720311284U CN 206653645 U CN206653645 U CN 206653645U
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- heat
- xiamen
- insulated cavity
- thermal insulation
- forming machine
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Abstract
The utility model discloses a kind of intelligent environment protection forming machine, including frame, mould, heating plate, sizing cylinder and control cabinet, the open heat-insulated cavity in a front is provided with supporting bable tops, be provided with from top to bottom in the open sides of heat-insulated cavity visit, middle door and Xiamen；An Xiamen folding cylinder is provided with the lower section of supporting bable tops, the piston rod of the Xiamen folding cylinder is connected with Xiamen, discharge duct is provided with the top of heat-insulated cavity, scavenger fan is provided with the discharge duct, the control cabinet is installed in frame, and below supporting bable tops, sizing cylinder, heating plate, Xiamen folding cylinder and the scavenger fan are connected with control cabinet.The utility model is simple in construction, can substantially reduce energy consumption, reduces production cost, and be effectively improved working environment.
Description
Technical field
It the utility model is related to compression molding processing technique field, more particularly to a kind of intelligent environment protection forming machine.
Background technology
In the processing industries such as underwear and cup bra, footwear material, the sponge such as mouth mask, shoulder pad, leather, mainly pass through the mould of forming machine
Shaped, then hot briquetting.In traditional forming machine manufacturing process, the mode of heating of its mould, which mainly relies on, is embedded in hair
Electric heating tube in hot plate is heated, and its heating effect is poor, and existing forming machine is mostly open board equipment,
Heating board and mould exposure in atmosphere, cause thermal loss big, considerably increase energy consumption so that manufacturing cost is also significantly
Increase.Meanwhile in process of manufacture, several to tens of forming machines are often placed with a workshop, so, no
Only so that whole workshop temperature is high, and caused waste gas directly discharges in workshop in process of manufacture, also causes work
Environment is very severe.
Utility model content
For deficiencies of the prior art, the purpose of this utility model is solve existing forming machine thermal loss
Greatly, the problem of energy consumption is big, and environmental pollution is serious, there is provided a kind of intelligent environment protection forming machine, energy consumption can be substantially reduced, reduced
Production cost, and it is effectively improved working environment.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is such：A kind of intelligent environment protection is determined
Type machine, including frame, mould, heating plate, sizing cylinder and control cabinet, the frame top have supporting bable tops, institute
Stating mould includes mold and lower mould；It is characterized in that：The open heat-insulated cavity in a front is provided with supporting bable tops,
Lower carriage is provided with heat-insulation chamber body, the lower mould installion is on the lower carriage；The sizing cylinder is installed on heat-insulated cavity
Top, its piston rod is connected after stretching into heat-insulated cavity from top to bottom with an over sling, and the mold is installed under over sling
Side, and the position of mold and the position face of lower mould；The heating plate is two pieces, wherein, one piece of heating plate is located at lower mould
Between tool and lower carriage, another piece of heating plate is located between mold and over sling；
Be provided with from top to bottom in the open sides of heat-insulated cavity visit, middle door and Xiamen；Wherein, the side visited and heat-insulation chamber
The side of body is hinged, the retractable connection of opposite side of opposite side and heat-insulated cavity；The Xiamen and heat-insulated cavity are slidably matched phase
Even, an Xiamen folding cylinder is provided with the lower section of supporting bable tops, the piston rod of the Xiamen folding cylinder is from bottom to up through support
It is connected after table top with Xiamen, and Xiamen can be driven to move up and down；It is provided with middle doorframe above Xiamen, and the middle doorframe can be with
Xiamen moves up and down；The side and the side of doorframe in this of the middle door are hinged, and the opposite side of opposite side and doorframe in this can be opened
Close connection；
Discharge duct is provided with the top of heat-insulated cavity, scavenger fan is provided with the discharge duct, passes through the exhaust wind
Fan can discharge the gas in heat-insulation chamber body through discharge duct；
The control cabinet is installed in frame, and below supporting bable tops, the sizing cylinder, heating plate, Xiamen are opened
Close cylinder and scavenger fan is connected with control cabinet.
Further, it is provided with insulating in the inner side of heat-insulated cavity.
Further, the heating plate includes bottom plate, induction coil and heating board, is provided with and protects between bottom plate and heating board
Warm thermal insulation board, the induction coil are embedded in thermal insulation thermal insulation board；The heating board is fixed on the upper surface of thermal insulation thermal insulation board,
It is and corresponding with the position of induction coil.
Further, a temperature sensor is additionally provided with hot plate, and the temperature sensor includes the survey of column structure
Warm head, signal wire and the back-moving spring being set on signal wire；The temperature measuring head from bottom to up through bottom plate, thermal insulation thermal insulation board with
And heating board；The lower end of the back-moving spring is connected together by clamping joint and bottom plate, in the presence of back-moving spring, thermometric
The upper end of head protrudes from heating board.
Further, microswitch, the microswitch and control cabinet are provided between the retractable side of middle door and middle doorframe
It is connected.
Further, laser locator is provided with the top of the open sides of heat-insulated cavity, the laser locator passes through connection
Support connects with heat-insulation chamber body phase, and the placement location of undetermined type material can be detected by the laser locator.
Compared with prior art, the utility model has the following advantages that：
1st, it is energy-efficient, carried out using electromagnetic induction heating technology and to board after closing heat-insulated processing, more traditional sizing
Machine can save energy 30%-65%, so as to substantially reduce energy consumption, and reduce production cost.
2nd, it is environmentally friendly, using closing and pumping process, the waste gas of environment is discharged when reducing work, reduces environment temperature, from
And improve working environment.
3rd, intelligentized control method and management, so as to effectively improve production efficiency.
Brief description of the drawings
Fig. 1 is front view of the present utility model.
Fig. 2 is internal structure schematic diagram of the present utility model.
Fig. 3 is sectional view of the present utility model.
Fig. 4 is the schematic diagram after Xiamen is opened.
In figure：1-frame, 21-mold, 22-lower mould, 3-heating plate, 4-sizing cylinder, 5-control cabinet,
6-heat-insulated cavity, 7-lower carriage, 8-over sling, 9-visit, 10-middle door, 11-Xiamen, 12-Xiamen folding cylinder,
13-discharge duct, 14-scavenger fan, 15-laser locator.
Embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment：Referring to Fig. 1 to Fig. 4, a kind of intelligent environment protection forming machine, including it is frame 1, mould, heating plate 3, fixed
Type cylinder 4 and control cabinet 5；Wherein, the top of frame 1 has supporting bable tops, and the mould includes the He of mold 21
Lower mould 22.The open heat-insulated cavity 6 in a front is provided with supporting bable tops；When it is implemented, in the inner side of heat-insulated cavity 6
（Upside, downside, left side, right side and rear side）Provided with insulating, so that the insulation of heat-insulated cavity 6, effect of heat insulation are more
It is good, the temperature in chamber insulator can either be ensured, and can enough avoids heat from distributing causing the temperature of working environment to raise.
Lower carriage 7 is provided with heat-insulated cavity 6, the lower mould 22 is installed on the lower carriage 7；The sizing cylinder 4
The top of heat-insulated cavity 6 is installed on, its piston rod is connected after stretching into heat-insulated cavity 6 from top to bottom with an over sling 8, the upper mould
Tool 21 is installed on the lower section of over sling 8, and the position of mold 21 and the position face of lower mould 22；Can by shaping cylinder 4
Over sling 8 and mold 21 is driven to move up and down, so as to realize die sinking and matched moulds；And can when matched moulds, by upper mould with
Lower molding is tight.
The heating plate 3 is two pieces, wherein, one piece of heating plate 3 is located between lower mould 22 and lower carriage 7, and another piece adds
Hot plate 3 is located between mold 21 and over sling 8.Wherein, the heating plate includes bottom plate, induction coil and heating board, the bottom of at
Thermal insulation thermal insulation board is provided between plate and heating board, the induction coil is embedded in thermal insulation thermal insulation board；The heating board is fixed on
The upper surface of upper thermal insulation thermal insulation board, and it is corresponding with the position of induction coil；During assembling, the bottom plates of two heating plates 3 respectively with it is upper
Suspension bracket 8 is fixedly connected with lower carriage 7, and the heating board of two heating plates 3 is close to mold 21 and lower mould 22 respectively.Heating plate 3
Being carried out using electromagnetic induction heating technology and to board after closing heat-insulated processing, more traditional forming machine can save energy 30%-65%, so as to
Substantially reduce energy consumption.A temperature sensor is additionally provided with heating plate 3, the temperature sensor includes the thermometric of column structure
Head, signal wire and the back-moving spring being set on signal wire；The temperature measuring head from bottom to up through bottom plate, thermal insulation thermal insulation board and
Heating board；The lower end of the back-moving spring is connected together by clamping joint and bottom plate, in the presence of back-moving spring, temperature measuring head
Upper end protrude from heating board., can be preferably so as to be monitored in real time to the temperature of mold 21 and lower mould 22
Heating-up temperature is controlled, so as to effectively improve the quality of production.
Visit 9, middle door 10 and Xiamen 11 are provided with from top to bottom in the open sides of heat-insulated cavity 6.Wherein, visit 9 side
It is hinged with the side of heat-insulated cavity 6, the retractable connection of opposite side of opposite side and heat-insulated cavity 6.The Xiamen 11 and heat-insulation chamber
Body 6 be slidably matched it is connected, wherein, Xiamen 11 can be moved downward to below supporting bable tops.One is provided with the lower section of supporting bable tops
Xiamen folding cylinder 12, the piston rod of the Xiamen folding cylinder 12 are connected after passing through supporting bable tops from bottom to up with Xiamen 11, and
Xiamen 11 can be driven to move up and down.The middle frame of door 10 is provided with above Xiamen 11, and the frame of middle door 10 can be with Xiamen about 11
It is mobile；The side of the middle door 10 and the side of the frame of door in this 10 are hinged, and the opposite side of opposite side and the frame of door in this 10 is retractable
Connection；After avoiding middle door 10 from opening, the middle frame of door 10 influences operation, and upside of frame of door 10 is open sides in this, i.e., door 10 in this
Frame is formed by both sides vertical rod or by both sides vertical rod and sheer pole.Central door 10 is moved downward to its downside supporting table with Xiamen 11
When face is concordant, an opening that product is picked and placeed for people can be formed, consequently facilitating operation construction；By visit 9, middle door 10 and
The cooperation of Xiamen 11, the size of operation aperture can be effectively reduced, so as to prevent that heat scatters and disappears and waste gas enters to greatest extent
Enter working environment.When needing to change mould, then open visit 9 and middle door 10, you can increase openings of sizes, in order into
The replacement operation of pattern tool.When it is implemented, being provided with microswitch between middle 10 retractable side of door and the frame of middle door 10, this is micro-
Dynamic switch is connected with control cabinet 5；After central door 10 is opened, enabling signal can be transferred to control cabinet 5 by the microswitch, make control
Case 5 processed controls Xiamen folding cylinder 12 to be stopped, so as to avoid that security incident occurs.
Discharge duct 13 is provided with the top of heat-insulated cavity 6, scavenger fan 14 is provided with the discharge duct 13, by this
Scavenger fan 14 can discharge the gas in heat-insulated cavity 6 through discharge duct 13；Using closing and pumping process, so as to
The waste gas of environment is discharged when reducing work, reduces environment temperature, improves working environment.
The control cabinet 5 is installed in frame 1, and below the supporting bable tops, the sizing cylinder 4, heating plate 3, under
Door folding cylinder 12 and scavenger fan 14 are connected with control cabinet 5.
Laser locator 15 is provided with the top of the open sides of heat-insulated cavity 6, the laser locator 15 passes through connecting bracket
It is connected with heat-insulated cavity 6, the placement location of undetermined type material can be detected by the laser locator 15.During installation and debugging, make
The material placement location face of the light that laser locator 15 is sent and lower mould 22；So as to be placed into lower mould in undetermined type material
After on 22, the position that shaping material placement can be treated by the laser locator 15 is detected, and avoids material shifts from causing
Sizing quality problems；When it is implemented, laser locator 15 is multiple, so as to make detection more accurate.
In the course of work, gate control can use following pattern, so that control is more intelligent, and can effectively improve life
Produce efficiency：
1）With mould follower model：Mould is opened, and door is opened；Mould is closed, and door is closed.
2）Half follower model：After mould is opened, door open button is pressed, door is opened；Mould is closed, and door is closed.
3）Artificial intelligence pattern：According to each worker open Door by Hand time self study close the door after opening time, it is determined that closing
Matched moulds has the back pullout (BPO) time, automatically opens up, and learns to adjust automatically with each manual intervention；Mould is closed, and door is closed.
4）Debugging mode：Door open button is pressed under shutdown state, door is opened；Closed under door opening state by door open button door
Close.Door is not with mold actions；This pattern is set by control parameter.
5）Suspend holding mode：Door is closed, and mould closure or open mode are kept by setting state；Enabling key+wherein 1
Matched moulds key is with pressing, and into pause holding mode, individual palpation enabling key exits pause holding mode and opened the door.
It is last it should be noted that above example is only illustrating the technical solution of the utility model rather than restriction technologies
Scheme, it will be understood by those within the art that, those are modified or are equal to the technical solution of the utility model
Replace, without departing from the objective and scope of the technical program, all should cover among right of the present utility model.
Claims (6)
1. a kind of intelligent environment protection forming machine, including frame, mould, heating plate, sizing cylinder and control cabinet, the frame
Top has supporting bable tops, and the mould includes mold and lower mould；It is characterized in that：One is provided with supporting bable tops
The open heat-insulated cavity in front, is provided with lower carriage, the lower mould installion is on the lower carriage in heat-insulation chamber body；The sizing
Cylinder is installed on the top of heat-insulated cavity, and its piston rod is connected after stretching into heat-insulated cavity from top to bottom with an over sling, it is described on
Mould installion is below over sling, and the position of mold and the position face of lower mould；The heating plate is two pieces, wherein,
One piece of heating plate is located between lower mould and lower carriage, and another piece of heating plate is located between mold and over sling；
Be provided with from top to bottom in the open sides of heat-insulated cavity visit, middle door and Xiamen；Wherein, the side visited and heat-insulated cavity
Side is hinged, the retractable connection of opposite side of opposite side and heat-insulated cavity；The Xiamen is slidably matched with heat-insulated cavity to be connected,
The lower section of supporting bable tops is provided with an Xiamen folding cylinder, after the piston rod of the Xiamen folding cylinder passes through supporting bable tops from bottom to up
It is connected with Xiamen, and Xiamen can be driven to move up and down；Middle doorframe is provided with above Xiamen, and the middle doorframe can be with Xiamen
Lower movement；The side and the side of doorframe in this of the middle door are hinged, the retractable connection of opposite side of opposite side and doorframe in this；
Discharge duct is provided with the top of heat-insulated cavity, scavenger fan is provided with the discharge duct, passes through the scavenger fan energy
It is enough to discharge the gas in heat-insulation chamber body through discharge duct；
The control cabinet is installed in frame, and below supporting bable tops, the sizing cylinder, heating plate, Xiamen folding gas
Cylinder and scavenger fan are connected with control cabinet.
A kind of 2. intelligent environment protection forming machine according to claim 1, it is characterised in that：The inner side of heat-insulated cavity be provided with every
Hot heat-insulation layer.
A kind of 3. intelligent environment protection forming machine according to claim 1, it is characterised in that：The heating plate includes bottom plate, sense
Coil and heating board are answered, thermal insulation thermal insulation board is provided between bottom plate and heating board, the induction coil is embedded at thermal insulation thermal insulation board
It is interior；The heating board is fixed on the upper surface of thermal insulation thermal insulation board, and corresponding with the position of induction coil.
A kind of 4. intelligent environment protection forming machine according to claim 3, it is characterised in that：A temperature is additionally provided with hot plate
Sensor, the temperature sensor include temperature measuring head, signal wire and the back-moving spring being set on signal wire of column structure；
The temperature measuring head passes through bottom plate, thermal insulation thermal insulation board and heating board from bottom to up；The lower end of the back-moving spring by clamping joint with
Bottom plate is connected together, and in the presence of back-moving spring, the upper end of temperature measuring head protrudes from heating board.
A kind of 5. intelligent environment protection forming machine according to claim 1, it is characterised in that：In the retractable side of middle door and middle door
Microswitch is provided between frame, the microswitch is connected with control cabinet.
A kind of 6. intelligent environment protection forming machine according to claim 1, it is characterised in that：At the top of the open sides of heat-insulated cavity
Provided with laser locator, the laser locator is connected by connecting bracket and heat-insulation chamber body phase, can by the laser locator
Detect the placement location of undetermined type material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720311284.5U CN206653645U (en) | 2017-03-28 | 2017-03-28 | A kind of intelligent environment protection forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720311284.5U CN206653645U (en) | 2017-03-28 | 2017-03-28 | A kind of intelligent environment protection forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206653645U true CN206653645U (en) | 2017-11-21 |
Family
ID=60316159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720311284.5U Active CN206653645U (en) | 2017-03-28 | 2017-03-28 | A kind of intelligent environment protection forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206653645U (en) |
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2017
- 2017-03-28 CN CN201720311284.5U patent/CN206653645U/en active Active
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