CN206642664U - A kind of vacuum high speed planet batch mixer - Google Patents
A kind of vacuum high speed planet batch mixer Download PDFInfo
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- CN206642664U CN206642664U CN201621358491.8U CN201621358491U CN206642664U CN 206642664 U CN206642664 U CN 206642664U CN 201621358491 U CN201621358491 U CN 201621358491U CN 206642664 U CN206642664 U CN 206642664U
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- material cylinder
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- batch mixer
- deaeration
- belt wheel
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Abstract
The utility model provides a kind of vacuum high speed planet batch mixer, including motor, revolve round the sun transmission system, rotation transmission system, vacuum defoamation system, material cylinder and material cylinder bearing, the revolution transmission system drives material cylinder bearing to rotate under the drive of the rotating shaft of motor, the rotation transmission system drives material cylinder to rotate under the drive of the rotating shaft of motor, the vacuum defoamation system includes deaeration exhaust main, vavuum pump and the deaeration exhaust branch pipe being connected in material cylinder, one end of deaeration exhaust main is connected with deaeration exhaust branch pipe, the other end is connected with vavuum pump, a deaeration exhaust branch pipe is connected in each material cylinder.Batch mixer mixing is quick and uniform, the vacuum defoamation time is shorter, mixes deaeration one-shot forming, does not produce shear action to material and keep its original physical property；Batch mixer is compact-sized, attractive in appearance, and the position relationship and annexation of each part are designed by re-optimization, and the balance in setting running is ensure that while equipment cost is reduced.
Description
Technical field
It the utility model is related to a kind of batch mixer, and in particular to a kind of vacuum high speed planet batch mixer.
Background technology
Agitation mixer is of wide application in industrial production, scientific research, especially in chemical industry, a lot
Chemical Manufacture all more or less to use stirring operation.Stirring operation is unit operation important in process industrial, is stirred
Process is exactly that the process of momentum, heat, mass transfer and chemical reaction is carried out in field of flow, and agitation mixer is a kind of product
Various, the widely used fluid machinery of kind, suitable for every field such as chemical industry, metallurgy, medicine, food and feeds.With industry
Development, the species of agitator is also more and more, and function is stronger and stronger.
Planet batch mixer is that a kind of new and effective no dead point mixes equipment, and it has unique, novel whipped form,
There are two or 3 root multi-layer paddle stirrers and 1~2 automatic scraper in kettle, agitator around kettle axis while revolving round the sun, again
With different rotating speeds around own axes high speed rotation, material is set to make the motion of complexity in kettle.Traditional planetary mixer is big
It is made up of more two stirring at low speed oars, also referred to as double planetary mixer.But with the raising of demand, planetary mixer also adds it
Its agitator, such as all types of dispersion blades, emulsifier etc..Multifunctional application is added, has expanded use range.Actually make
During, there is the material of particular/special requirement for some, the high shear force of the agitating paddle of the batch mixer of this type to material
Cause substantially reducing for quality of material, it is therefore desirable to which one kind is without paddle planet batch mixer, Authorization Notice No. CN201997291U
Utility model patent disclose entitled planetary slurry-free efficient mixer, mixing drum, the mixing drum is fixed on a bearing
Top, is provided with rotating shaft between the mixing drum bottom and bearing, the bearing is fixed on rotating disk of the bottom with motor
Side, the rotating disk both sides are symmetrically installed with guide wheel, and mixing drum is offered on the mixing drum bottom cylindrical perisporium and rotates slideway, and one
Conveyer belt is sheathed on mixing drum and rotates slideway and be connected by guide wheel with motor rotating shaft transmission, and the mixer improves mixing
Scattered speed and efficiency, and solve the problems, such as high viscosity, lazy flow material be difficult to be well mixed, mixing velocity it is slow.But
The batch mixer there is problems：1st, in order that mixing drum rotation, opens up mixing drum rotation on the outer circle wall of mixing drum
Slide, a conveyer belt is sheathed on mixing drum and rotates slideway and be connected bottom with motor rotating shaft transmission by guide wheel, is mixing
Rotation is opened up on cylinder to slide, and adds the processing cost of mixing drum；In addition, conveyer belt will drive mixing drum rotation, then can give very big
Downward pressure, batch mixer runs at high speed down, and the mixing drum bearing of this structure is it is difficult to ensure that mixing drum, rotating disk and whole
The balance of equipment, equipment attrition can be caused serious, the problem of the danger that material is dislocated because unbalance；And on mixing drum and rotating disk
Guide wheel between draw conveyer belt, make integral device structure and its uncoordinated；In addition, the batch mixer needs to keep the balance of equipment
Balancer to be installed under rotating disk, the installation site of balancer, which needs to debug, just can determine that, increase human cost and equipment cost.
Utility model content
The utility model aims to solve the problem that the planet batch mixer of prior art caused by needing to open rotation on mixing drum and sliding into
Equipment cost is high；A kind of the problems such as needing to add balancer to keep balancing in equipment running process, there is provided vacuum high speed planet
Batch mixer, batch mixer mixing is quick and uniform, the vacuum defoamation time is shorter, mixes deaeration one-shot forming, material is not produced
Give birth to shear action and keep its original physical property；Batch mixer is compact-sized, attractive in appearance, and the position that each part is designed by re-optimization is closed
System and annexation, ensure that the balance in setting running while equipment cost is reduced.
In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
A kind of vacuum high speed planet batch mixer, including motor, revolution transmission system, rotation transmission system, vacuum defoamation system
System, material cylinder and material cylinder bearing, the revolution transmission system drive material cylinder bearing to rotate under the drive of the rotating shaft of motor, it is described oneself
Turn transmission system driven under the drive of the rotating shaft of motor material cylinder rotate, the vacuum defoamation system include deaeration exhaust main,
Vavuum pump and the deaeration exhaust branch pipe being connected in material cylinder, one end of deaeration exhaust main is connected with deaeration exhaust branch pipe, another
End is connected with vavuum pump, and a deaeration exhaust branch pipe is connected in each material cylinder.
Further, the revolution transmission system includes revolution belt wheel, and the revolution belt wheel is sleeved in the rotating shaft of motor,
The material cylinder bearing is arranged on above revolution belt wheel, and the revolution belt wheel drives material cylinder bearing to turn under the drive of the rotating shaft of motor
Dynamic, the rotating shaft of the motor, the axial line coincidence of revolve round the sun belt wheel and material cylinder bearing, the rotation transmission system include rotation band
Wheel, the rotation belt wheel are arranged on the bottom surface of material cylinder bearing, and the rotation belt wheel is rotatable relative to material cylinder bearing and passes through
Material cylinder bearing is connected with material cylinder, and the rotating shaft horizontal conveyor connection of the rotation belt wheel and motor, the rotation belt wheel is in motor
Drive material cylinder to rotate under the drive of rotating shaft, a rotation belt wheel is provided with corresponding to each described material cylinder.
Further, any angle between the axial line of the material cylinder and the axial line of material cylinder bearing is 45~75 °.
Further, the batch mixer also includes casing, and the motor is arranged on the bottom of casing, set on the motor
There is vibration absorber, the vibration absorber is four springs set around motor, and the motor is fixed on cabinet by spring.
Further, the top of the casing is provided with case lid, and form is offered on the case lid.Inside form observable
Running situation.
Preferably, the material cylinder is two.
The batch mixer also includes control system, the control system include controller, power supply module, respectively with controller
The rotational speed control module that is connected with power supply module, time control module, alarm module and emergent stopping module, the controller point
It is not connected with motor and power supply module.Rotational speed control module adjustment control motor speed, time control module adjustment control motor
Rotation time etc..
The beneficial effects of the utility model are as follows：
1st, compared with existing planet batch mixer, the utility model devises vacuum defoamation system and carries out deaeration to material first
Processing, bubbling system includes deaeration exhaust main, vavuum pump and the deaeration exhaust branch pipe being connected in material cylinder, simple in construction, takes off
The bubble time is short, and using the batch mixer, mixing is quick and uniform, the vacuum defoamation time is shorter, mixes deaeration one-shot forming, to material
The advantages that not producing shear action and keeping its original physical property.
2nd, the utility model is existed by being provided with the rotation belt wheel being connected with material cylinder, rotation belt wheel in the bottom of material cylinder bearing
Rotated under the drive of motor so as to drive material cylinder to rotate, slided into without being opened up in material cylinder outer wall, the life of material cylinder greatly reduces
Produce cost.In addition, design structure of the present utility model is more reasonable, rotation belt wheel and machine shaft are horizontal conveyors, and prior art
In the guide wheel of planetary slurry-free efficient mixer be arranged on a rotating disk, it needs design one with mixing machine and machine shaft
Fixed angle so that equipment inner structure is chaotic.The utility model has batch mixer of the present utility model by optimization, rationally set
Meter, it is not necessary to which balancer just can keep the balance in equipment running process, reduce part of appliance composition, reduce equipment cost
Meanwhile avoid unnecessary installation, maintenance.
Rotation belt wheel of the present utility model passes through the axis connection of material cylinder bearing in material cylinder by one, and axle is fixed with material cylinder to be connected
Connect, axle passes through bearing, and this structure plays a part of protecting axle, avoids axle from, because of bending, being deformed and shadow in During Process of Long-term Operation
Equipment is rung to use.
3rd, practical study proves, the angle stated between the axial line of material cylinder and the axial line of material cylinder bearing is less than 45 °, then thing
Material has the possibility of overflow, influences useful load, and more than 75 °, then the effect of gravity participation batch mixing is small, influences compounding effect, this practicality
Angle between the new axial line of any material cylinder and the axial line of material cylinder bearing is 45~75 °.So, can be abundant
Material is subjected to mixed at high speed, scattered using gravity, rotation centrifugal force, revolution centrifugal force, mixing dispersion effect is good, the used time
It is short, reduce the waste of power.
Brief description of the drawings
Fig. 1 is the utility model structure diagram；
Fig. 2 is the stereogram schematic diagram of the utility model box inner structure；
Fig. 3 is the utility model control system block diagram.
The reference of above-mentioned accompanying drawing is：
1 motor, 2 damping devices, 3 casings, 4 revolution belt wheels, 5 rotation belt wheels, 6 material cylinder bearings, 7 material cylinders, 8 vacuum defoamation systems
System, 9 case lids, 10 forms, 81 deaeration exhaust branch pipes, deaeration exhaust main, 83 vavuum pumps.
Embodiment
Below in conjunction with the accompanying drawings and embodiment illustrates the utility model.
Embodiment 1
As shown in Figure 1 and Figure 2, including motor 1, revolution transmission system 4, rotation transmission system, vacuum defoamation system 8, material cylinder
7 and material cylinder bearing 6, drive material cylinder bearing 6 to rotate under the drive of rotating shaft of the revolution transmission system in motor 1, the rotation
Transmission system drives material cylinder 7 to rotate under the drive of the rotating shaft of motor 1, and the vacuum defoamation system 8 includes deaeration exhaust main
82nd, vavuum pump 83 and the deaeration exhaust branch pipe 81 being connected in material cylinder 7, one end and the deaeration exhaust branch pipe of deaeration exhaust main 82
81 connections, the other end are connected with vavuum pump 83, and a deaeration exhaust branch pipe 81 is connected in each material cylinder 7.
Embodiment 2
The present embodiment further improves on the basis of embodiment 1, the present embodiment provide preferably revolve round the sun transmission system, from
Turn the structure of transmission system.
As shown in Figure 1 and Figure 2, the revolution transmission system of the present embodiment includes revolution belt wheel 4,4 sets of the belt wheel of revolution
In the rotating shaft of motor 1, the material cylinder bearing 6 is arranged on the top of revolution belt wheel 4, rotating shaft of the revolution belt wheel 4 in motor 1
Drive under drive material cylinder bearing 6 to rotate, the axial line of the rotating shaft of the motor 1, revolution belt wheel 4 and material cylinder bearing 6 overlaps, institute
Stating rotation transmission system includes rotation belt wheel 5, and the rotation belt wheel 5 is arranged on the bottom surface of material cylinder bearing 6, the rotation belt wheel
5 is rotatable relative to material cylinder bearing 6 and be connected through material cylinder bearing with material cylinder 7, the rotating shaft water of the rotation belt wheel 5 and motor 1
Flat drive connection, drives material cylinder 7 to rotate, each described material cylinder 7 is right under the drive of rotating shaft of the rotation belt wheel 5 in motor 1
That answers is provided with a rotation belt wheel 5.
In order to preferably implement the utility model, the present embodiment is arranged on material cylinder bearing 6 by what material cylinder 6 tilted certain angle
On, the angle between the axial line of preferable material cylinder 7 and the axial line of material cylinder bearing 6 is 45~75 °.Certainly, material cylinder 7 is installed
It can not also be tilted on material cylinder bearing 6.
The material cylinder 7 of the present embodiment is two.4, the material cylinders 7 such as 6 can certainly be installed on material cylinder bearing 6,
So a variety of different materials can be mixed simultaneously, decentralized processing.
Embodiment 3
The present embodiment further improves on the basis of embodiment 1, and the batch mixer of the present embodiment also includes casing 3, described
Motor 1 is arranged on the bottom of casing 3, and vibration absorber 2 is provided with the motor 1, and the vibration absorber 2 is four and set around motor
The spring put, the motor 1 are fixed on cabinet 3 by spring.The top of the casing 3 is provided with case lid 9, on the case lid 9
Offer form 10.
For more convenient, more precise control the utility model batch mixer, control system, such as Fig. 3 are provided with for batch mixer
Shown, the batch mixer also includes control system, the control system include controller, power supply module, respectively with controller and
The rotational speed control module of power supply module connection, time control module, alarm module and emergent stopping module, the controller difference
It is connected with motor 1 and power supply module.The setting of the control system, facilitate operating personnel to control batch mixer, improve operating efficiency.
Claims (7)
- A kind of 1. vacuum high speed planet batch mixer, it is characterised in that：Including motor（1）, revolution transmission system, rotation power train System, vacuum defoamation system（8）, material cylinder（7）With material cylinder bearing（6）, the revolution transmission system is in motor（1）Rotating shaft drive Lower drive material cylinder bearing（6）Rotate, the rotation transmission system is in motor（1）Rotating shaft drive under drive material cylinder（7）Rotate, The vacuum defoamation system（8）Including deaeration exhaust main（82）, vavuum pump（83）And it is connected to the deaeration exhaust branch in material cylinder 7 Pipe（81）, deaeration exhaust main（82）One end and deaeration exhaust branch pipe（81）Connection, the other end and vavuum pump（83）Connection, often A deaeration exhaust branch pipe is connected in the individual material cylinder 7（81）.
- A kind of 2. vacuum high speed planet batch mixer according to claim 1, it is characterised in that：The revolution transmission system bag Include revolution belt wheel（4）, the revolution belt wheel（4）It is sleeved on motor（1）Rotating shaft on, the material cylinder bearing（6）Installed in revolution Belt wheel（4）Top, the revolution belt wheel（4）In motor（1）Rotating shaft drive under drive material cylinder bearing（6）Rotate, the electricity Machine（1）Rotating shaft, revolution belt wheel（4）And material cylinder bearing（6）Axial line overlap, the rotation transmission system includes rotation belt wheel （5）, the rotation belt wheel（5）Installed in material cylinder bearing（6）Bottom surface on, the rotation belt wheel（5）Relative to material cylinder bearing（6） It is rotatable and pass through material cylinder bearing and material cylinder（7）Connection, the rotation belt wheel（5）With motor（1）Rotating shaft horizontal conveyor connection, The rotation belt wheel（5）In motor（1）Rotating shaft drive under drive material cylinder（7）Rotate, each described material cylinder（7）It is corresponding It is provided with a rotation belt wheel（5）.
- A kind of 3. vacuum high speed planet batch mixer according to claim 1 or 2, it is characterised in that：Any material cylinder（7） Axial line and material cylinder bearing（6）Axial line between angle be 45~75 °.
- A kind of 4. vacuum high speed planet batch mixer according to claim 3, it is characterised in that：The batch mixer also includes case Body（3）, the motor（1）Installed in casing（3）Bottom, the motor（1）On be provided with vibration absorber（2）, the vibration damping Device（2）For four around motor（1）The spring of setting, the motor（1）Casing is fixed on by spring（3）On.
- A kind of 5. vacuum high speed planet batch mixer according to claim 4, it is characterised in that：The casing（3）Top Provided with case lid（9）, the case lid（9）On offer form（10）.
- A kind of 6. vacuum high speed planet batch mixer according to claim 3, it is characterised in that：The material cylinder（7）For two.
- A kind of 7. vacuum high speed planet batch mixer according to claim 1, it is characterised in that：The batch mixer also includes control System processed, the control system include controller, power supply module, the rotating speed control mould being connected respectively with controller and power supply module Block, time control module, alarm module and emergent stopping module, the controller respectively with motor（1）Connected with power supply module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621358491.8U CN206642664U (en) | 2016-12-12 | 2016-12-12 | A kind of vacuum high speed planet batch mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621358491.8U CN206642664U (en) | 2016-12-12 | 2016-12-12 | A kind of vacuum high speed planet batch mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206642664U true CN206642664U (en) | 2017-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621358491.8U Active CN206642664U (en) | 2016-12-12 | 2016-12-12 | A kind of vacuum high speed planet batch mixer |
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| Country | Link |
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| CN (1) | CN206642664U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111569755A (en) * | 2020-05-27 | 2020-08-25 | 安徽禾臣新材料有限公司 | Vacuum defoaming stirring equipment and method for white buffing production |
| CN114728242A (en) * | 2019-11-25 | 2022-07-08 | 科思创德国股份有限公司 | Process for the batchwise reactive mixing and degassing of thermosetting polymers and device for carrying out said process |
| CN114985219A (en) * | 2022-03-28 | 2022-09-02 | 中国电子科技集团公司第十四研究所 | High-viscosity sealant mixing and coating equipment |
-
2016
- 2016-12-12 CN CN201621358491.8U patent/CN206642664U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114728242A (en) * | 2019-11-25 | 2022-07-08 | 科思创德国股份有限公司 | Process for the batchwise reactive mixing and degassing of thermosetting polymers and device for carrying out said process |
| CN111569755A (en) * | 2020-05-27 | 2020-08-25 | 安徽禾臣新材料有限公司 | Vacuum defoaming stirring equipment and method for white buffing production |
| CN114985219A (en) * | 2022-03-28 | 2022-09-02 | 中国电子科技集团公司第十四研究所 | High-viscosity sealant mixing and coating equipment |
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