CN206636857U - A kind of axial force of the supports numerical control hydraulic device - Google Patents

A kind of axial force of the supports numerical control hydraulic device Download PDF

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Publication number
CN206636857U
CN206636857U CN201720260808.2U CN201720260808U CN206636857U CN 206636857 U CN206636857 U CN 206636857U CN 201720260808 U CN201720260808 U CN 201720260808U CN 206636857 U CN206636857 U CN 206636857U
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hydraulic
valve
control
axial force
planger pump
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CN201720260808.2U
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王琛
姚鸿梁
宋爽
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Jiaxing Tonghe Sensor Technology Co., Ltd.
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TOEHOLD CIVIL ENGINEERING TECHNOLOGY Co Ltd SHANGHAI
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Abstract

It the utility model is related to a kind of axial force of the supports numerical control hydraulic device.Electrical control cubicles and pumping plant cabinet are combined into one by the utility model, are solved traditional numeric-control pumping plant fuel tank and are separated with electrical control cubicles, take up an area more and bulky shortcoming.Technical scheme is:A kind of axial force of the supports numerical control hydraulic control device, including rack, rack bottom is provided with fuel tank, it is characterized in that fuel tank is provided with oil cylinder interface, oil cylinder interface connects hydraulic planger pump by the road, filter is installed on the pipeline, hydraulic planger pump connects threephase asynchronous machine, frequency converter is housed on threephase asynchronous machine, hydraulic planger pump is equipped with direct acting plug-in type overflow valve, hydraulic planger pump connects two-position four-way solenoid directional control valve by pipeline, three-position four-way electromagnetic directional valve, stacking type hydraulic control check valve and double-action jack, and form loop, in the port of export of hydraulic planger pump, system pressure sensor is set, double-action jack cavity of resorption is provided with port working pressure sensor and pressure gauge, described three-position four-way electromagnetic directional valve, stacking type hydraulic control check valve forms a loading and unloading oil circuit with double-action jack loop.Good foundation pit side-wall Bit andits control effect can be played in foundation pit supporting project.

Description

A kind of axial force of the supports numerical control hydraulic device
Technical field
A kind of numerical control hydraulic technical field of supporting is carried out when the utility model is related to excavation of foundation pit to foundation pit enclosure structure, More particularly to a kind of axial force of the supports numerical control hydraulic device.
Background technology
Axial force of the supports servo-drive system more at present, its hydraulic part are entered using electromagnetic proportion relief valve to axial force of the supports Row regulation, and only by mechanical lock come the guarantee as system reliability.Operation principle is that hydraulic pump constantly exports fluid, unnecessary Fluid passing ratio overflow valve returns fuel tank.Proportional pressure control valve be it is a kind of to the exigent precise hydraulic valve of oil quality, But need often to carry out the replacing of bracing members servo termination in work progress, mud impurity is easy to be mixed into hydraulic system, caused The spoilage of proportional pressure control valve is higher.Simultaneously electromagnetic proportion relief valve must livewire work, will also result in steel branch after system cut-off Support decompression.
In order to solve the above problems, most of axle power servo-drive systems avoid proportional overflow defective valve by increasing mechanical lock And the risk for causing axle power to decline suddenly.However, there is the problem of certain in mechanical lock in use:In foundation pit enclosure structure In the case that horizontal applied force increases, jack piston rod retraction, mechanical lock locking, now, the pressure of building enclosure is by hydraulic pressure System working pressure and mechanical lock support force shared, and system monitoring to pressure be only hydraulic pressure, mechanical lock is held The power of load can not measure, so the true pressure of building enclosure can not be obtained, it is difficult to the accurate support works for instructing servo-drive system. Also, when building enclosure horizontal applied force increases to certain value, it will be punched and destroyed by bracing members.Therefore, it is necessary to Using new support system, to improve the reliability of system.
The numerical control pumping plant of axial force of the supports servo-drive system is mostly by an electrical control cubicles and a pumping plant cabinet common combination at present It is operated, and a combination can generally control 4 bracing members, consequently, it is possible to be occurred as soon as at the construction field (site) more Combination switch board, control every 4 bracing members to place two switch boards on foundation ditch side, it is very big to occupy construction site Space, and device excessively cumbersome heaviness in itself, also make troubles to mobile and transport.
The content of the invention
The purpose of this utility model is to provide a kind of axial force of the supports numerical control hydraulic device, mainly solves axial force of the supports servo system System uses overflow valve fragile so as to cause the technical problem of thrashing.
Thinking of the present utility model is not use electromagnetic proportion relief valve, but passes through the rotating speed of Frequency Converter Control motor The fluid flow of hydraulic pump output is directly adjusted, so as to reduce the probability of thrashing;The utility model uses fluid-control one-way Valve ensures the safety of hydraulic system.
The utility model proposes axial force of the supports servo-drive system numerical control pumping plant, be by traditional electrical control cubicles and two, pumping plant cabinet Switch board is combined into one, and each numerical control pumping plant can control 8 bracing members, substantially increases the space profit of construction site With.
In order to solve the above-mentioned technical problem, the utility model is realized using such technical scheme:One kind support Axle power numerical control hydraulic control device, including rack, rack bottom are provided with fuel tank, it is characterized in that fuel tank is provided with oil cylinder interface, oil Cylinder interface connects hydraulic planger pump by the road, is provided with filter on the pipeline, hydraulic planger pump connection threephase asynchronous machine, and three Frequency converter is housed, transducer drive threephase asynchronous machine dragging hydraulic planger pump, hydraulic planger pump is according to electricity on phase Induction Machines The hydraulic oil of the different output different flows of machine rotating speed.Hydraulic planger pump is equipped with direct acting plug-in type overflow valve, and hydraulic planger pump is defeated The rated pressure gone out is determined by the regulation of direct acting plug-in type overflow valve.Hydraulic planger pump connects two-position four-way by pipeline Solenoid directional control valve, three-position four-way electromagnetic directional valve, stacking type hydraulic control check valve and double-action jack, and loop is formed, hydraulic pressure Outlet of plunger pump hydraulic power source arrives by two-position four-way solenoid directional control valve, three-position four-way electromagnetic directional valve, stacking type hydraulic control check valve Double-action jack, the hydraulic oil of double-action jack discharge through three-position four-way electromagnetic directional valve, two-position four-way solenoid directional control valve, Return to fuel tank.For the reliable accurate operation of safeguards system, High Definition Systems pressure sensing is set in the port of export of hydraulic planger pump Device, monitor hydraulic plunger pump discharge pressure.Double-action jack cavity of resorption is provided with high-precision port working pressure sensor and pressure Table, the size of double-action jack pressure is monitored in real time.Described three-position four-way electromagnetic directional valve, stacking type hydraulic control check valve with Double-action jack loop forms a loading and unloading oil circuit.The wherein work of loading, the realization of offloading functions depending on valve Make function position.Two-position four way change valve draws several loading and unloading oil circuits.
Enclosure top is provided with wireless antenna, and fuel tank side is provided with liquid level gauge, and mailbox bottom is provided with oil drain plug, cabinet front Top is provided with some pressure gauges;The downside of pressure gauge is some manual loadings and unloading button;Manual loading and unload It is power supply module to carry button lower left;Manual loading and unloading button lower right are PLC components;It is below PLC components Frequency converter;Power interface and displacement line air plug interface are provided with the top of rear of cabinet;Be below some threephase asynchronous machines, three Four-way electromagnetic reversing valve, stacking type hydraulic control check valve;It is some oil cylinder interfaces below the valve group of above-mentioned valve composition.
In use, filter filters to the fluid in fuel tank;Threephase asynchronous machine adjusts rotating speed by frequency converter, The output flow of hydraulic planger pump is accurately controlled;Direct acting plug-in type overflow valve carries out maximum pressure limitation to oil pressure and protected Shield;System pressure sensor is measuring the oil pressure of the pumping plant port of export;Two-position four-way solenoid directional control valve is controlling hydraulic oil to enter The closure of mouth end oil circuit;Three-position four-way electromagnetic directional valve can switch the flow direction of fluid, realize two functions of loading and unloading;Three Position four-way electromagnetic reversing valve combination stacking type hydraulic control check valve, the stable loading and unloading of common control system;Port working pressure For force snesor to measure the operating pressure in fluid exit, pressure gauge shows the pressure that the port working pressure sensor measures Power;Double-action jack can be to the application of the accurate axle power of foundation pit enclosure structure progress after being connected to oil hydraulic system.One pumping plant system Unite and can control 8 oil circuits, loading and unloading is independent of each other between each asphalt channel, and the independent control of 8 jack can be achieved.
The beneficial effect that the utility model is realized:The utility model proposes a kind of axial force of the supports based on numerical control hydraulic technology Servo-drive system, by controlling the rotating speed of variable-frequency motor directly to adjust the fluid flow that hydraulic pump exports, solenoid-operated proportional is not used Overflow valve, system cost is reduced, and the situation of fuel tank is returned in the absence of unnecessary fluid, reduce the risk of system failure. The utility model improves Hydraulic System Reliability using hydraulic control one-way valve so that reliability has strengthened.The utility model will Two switch boards of electrical control cubicles and pumping plant cabinet are combined into one, and each numerical control pumping plant can control 8 bracing members, improve and apply The space utilization on workshop ground.
Brief description of the drawings
Fig. 1 is the hydraulic schematic diagram of the utility model axial force of the supports servo-drive system.
Fig. 2 is single oil circuit hydraulic principle of the utility model axial force of the supports servo-drive system.
Fig. 3 is the utility model apparatus structure schematic front view.
Fig. 4 is the utility model apparatus structure diagrammatic rear view.
In figure:1st, fuel tank;2nd, filter;3rd, frequency converter;4th, threephase asynchronous machine;5th, hydraulic planger pump;6th, direct acting is inserted Formula overflow valve;7th, system pressure sensor;8th, two-position four-way solenoid directional control valve;9th, three-position four-way electromagnetic directional valve;10th, superposing type Hydraulic control one-way valve;11st, port working pressure sensor;12nd, pressure gauge;13rd, double-action jack;14th, wireless antenna;15th, hand Dynamic loading and unloading button;16th, power supply module;17th, PLC components;18th, displacement line air plug interface;19th, power interface;20th, oil cylinder Interface;21st, liquid level gauge;22nd, oil drain plug.
Embodiment
To make the purpose of this utility model and operation principle expression apparent, with reference to pair this practicality of Fig. 1,2,3,4 New carry out embodiment is discussed in detail.
A kind of axial force of the supports numerical control hydraulic control device, including rack, rack bottom are provided with fuel tank 1, and fuel tank is provided with oil Cylinder interface 22, oil cylinder interface 22 connect hydraulic planger pump 5 by the road, and filter 2 is provided with the pipeline, and hydraulic planger pump 5 connects Threephase asynchronous machine 4 is connect, frequency converter 3 is housed on threephase asynchronous machine 4, frequency converter 3 drives threephase asynchronous machine 4 to drag hydraulic column Fill in pump 5, hydraulic oil of the hydraulic planger pump 5 according to the different output different flows of motor speed.Hydraulic planger pump 5 is inserted equipped with direct acting Enter formula overflow valve 6, the rated pressure that hydraulic planger pump 5 exports is determined by the regulation of direct acting plug-in type overflow valve 6.Hydraulic pressure Plunger pump 5 connects two-position four-way solenoid directional control valve 8, three-position four-way electromagnetic directional valve 9, stacking type hydraulic control check valve 10 by pipeline And double-action jack 13, and loop is formed, two-position four-way solenoid directional control valve 8, three is passed through in the outlet hydraulic source of hydraulic planger pump 5 Four-way electromagnetic reversing valve 9, stacking type hydraulic control check valve 10 arrive double-action jack 13, the hydraulic oil that double-action jack 13 is discharged Through three-position four-way electromagnetic directional valve 9, two-position four-way solenoid directional control valve 8, fuel tank 1 is returned to.Reliable for safeguards system accurately runs, High Definition Systems pressure sensor 7 is set in the port of export of hydraulic planger pump 5, monitors the outlet pressure of hydraulic planger pump 5.Double acting The cavity of resorption of jack 13 is provided with high-precision port working pressure sensor 11 and pressure gauge 12, monitors double-action jack 13 in real time and presses The size of power.Described three-position four-way electromagnetic directional valve 9, stacking type hydraulic control check valve 10 and the loop of double-action jack 13 composition One loading and unloading oil circuit.The wherein work function position of loading, the realization of offloading functions depending on valve.Two-position four-way changes Several loading and unloading oil circuits are drawn to valve 8.
Enclosure top is provided with wireless antenna 14, and fuel tank side is provided with liquid level gauge 21, and mailbox bottom is provided with oil drain plug 22, machine Cabinet front top is provided with some pressure gauges 12;The downside of pressure gauge 12 is some manual loadings and unloading button 15; Manual loading and the unloading lower left of button 15 are power supply modules 16;Manual loading and the unloading lower right of button 15 are PLC groups Part 17(Producer is Siemens, model S7-200);The lower section of PLC components 17 is frequency converter 3;Power supply is provided with the top of rear of cabinet Interface 19 and displacement line air plug interface 18;It is some threephase asynchronous machines 4, three-position four-way electromagnetic directional valve 9, superposing type below Hydraulic control one-way valve 10;It is some oil cylinder interfaces 20 below the valve group of above-mentioned valve composition.
When system needs to be loaded, the manual loading button 15 on numerical control pumping plant, the hydraulic plunger are pressed Pump 5 is started working, and acts on the fuel tank 1, is exported after making filtering of the fluid therein by the filter 2, the frequency conversion Device 3 controls the rotating speed of the threephase asynchronous machine 4 to adjust the hydraulic planger pump 5 to provide the work pressure that system requirements reaches Power, the system pressure sensor 7 measure the oil pressure of the pumping plant port of export, the two-position four-way solenoid directional control valve 8 with described three PA the and BT oil circuits of four-way electromagnetic reversing valve 9 are turned on, and fluid provides operating pressure through the stacking type hydraulic control check valve 10, are protected Card unidirectional oil-feed in loading, the port working pressure sensor 11 measures the operating pressure of exit fluid, and passes through institute State pressure gauge 12 and show that measurement result, the double-action jack 13 can be achieved to foundation pit enclosure structure after being connected to hydraulic system Accurate loading.
When system needs to be unloaded, the unloading button 15 manually on numerical control pumping plant, the two-position four-way are pressed PA the and BT oil circuits of solenoid directional control valve 8 are connected, PB the and AT oil circuits of the three-position four-way electromagnetic directional valve 9 are connected, part oil Pressure is to open the stacking type hydraulic control check valve 10, the return of oil circuit when realizing unloading, and a part of oil pressure is used for will be described double Effect jack 13 pushes back, and completes the reverse application of oil pressure, that is, unloads.
System timesharing substep carries out loading and unloading to each oil circuit, and load or unload is carried out in a certain loading and unloading oil circuit When, remaining oil circuit all should close the respective three-position four-way electromagnetic directional valve 9, maintain its current oil pressure, with ensure each oil circuit it Between independently of each other, be independent of each other.
If when electric-control system failure or system cut-off, the unaffected work as usual of the stacking type hydraulic control check valve 10 Make, the three-position four-way electromagnetic directional valve 9 is in middle position cut-off state, it is possible to achieve the effect of pressurize.
The utility model improves the reliability and safety of existing axial force of the supports servo-drive system.

Claims (5)

1. a kind of axial force of the supports numerical control hydraulic device, including rack, rack bottom is provided with fuel tank, it is characterized in that fuel tank is provided with oil Cylinder interface, oil cylinder interface connect hydraulic planger pump by the road, and filter is provided with the pipeline, and hydraulic planger pump connection three is different Motor is walked, frequency converter, transducer drive threephase asynchronous machine dragging hydraulic planger pump, hydraulic plunger are housed on threephase asynchronous machine Pump is equipped with direct acting plug-in type overflow valve, and hydraulic planger pump connects two-position four-way solenoid directional control valve, 3-position 4-way electromagnetism by pipeline Reversal valve, stacking type hydraulic control check valve and double-action jack, and loop is formed, in the port of export of hydraulic planger pump, system is set Pressure sensor, double-action jack cavity of resorption are provided with port working pressure sensor and pressure gauge, described 3-position 4-way electromagnetism Reversal valve, stacking type hydraulic control check valve and double-action jack loop form a loading and unloading oil circuit.
2. a kind of axial force of the supports numerical control hydraulic device according to claim 1, it is characterized in that:Two-position four way change valve is drawn Several loading and unloading oil circuits.
3. a kind of axial force of the supports numerical control hydraulic device according to claim 1, it is characterized in that:Enclosure top is provided with wireless day Line.
4. a kind of axial force of the supports numerical control hydraulic device according to claim 1, it is characterized in that:Fuel tank side is provided with liquid level Meter, tank bottoms are provided with oil drain plug.
5. a kind of axial force of the supports numerical control hydraulic device according to claim 1, it is characterized in that:The pressure gauge is arranged on machine Cabinet front top;The downside of pressure gauge is some manual loadings and unloading button;Manual loading and unloading button lower left are Power supply module;Manual loading and unloading button lower right are PLC components;It is frequency converter below PLC components;Rear of cabinet top Portion is provided with power interface and displacement line air plug interface;It is some threephase asynchronous machines, three-position four-way electromagnetic directional valve below, folds Add formula hydraulic control one-way valve;It is some oil cylinder interfaces below the valve group of above-mentioned valve composition.
CN201720260808.2U 2017-03-17 2017-03-17 A kind of axial force of the supports numerical control hydraulic device Active CN206636857U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108035944A (en) * 2017-12-22 2018-05-15 山东大学 A kind of frequency conversion high accuracy super high pressure hydraulic control loading system and method
CN116557280A (en) * 2023-05-13 2023-08-08 杭州贝特设备制造有限公司 Control method of double-loop electric pump, double-loop electric pump and storage medium

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108035944A (en) * 2017-12-22 2018-05-15 山东大学 A kind of frequency conversion high accuracy super high pressure hydraulic control loading system and method
CN116557280A (en) * 2023-05-13 2023-08-08 杭州贝特设备制造有限公司 Control method of double-loop electric pump, double-loop electric pump and storage medium
CN116557280B (en) * 2023-05-13 2024-02-02 杭州贝特设备制造有限公司 Control method of double-loop electric pump, double-loop electric pump and storage medium

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Effective date of registration: 20171123

Address after: Jiaxing City, Zhejiang province 314001 Nanhu District Ling Gong Tang Road No. 3339 (Jiaxing city) building 3 Room 309, Room 301, Room 302

Patentee after: Jiaxing Tonghe Sensor Technology Co., Ltd.

Address before: 200092 Shanghai city Yangpu District Guokang Road No. 46 Tongji Science and Technology Building Room 1403

Patentee before: Toehold Civil Engineering Technology Co., Ltd., Shanghai

TR01 Transfer of patent right