CN206635850U - Sump automatic dredging system - Google Patents
Sump automatic dredging system Download PDFInfo
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- CN206635850U CN206635850U CN201720314646.6U CN201720314646U CN206635850U CN 206635850 U CN206635850 U CN 206635850U CN 201720314646 U CN201720314646 U CN 201720314646U CN 206635850 U CN206635850 U CN 206635850U
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- sump
- dredging system
- mud
- automatic dredging
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Abstract
The utility model discloses a kind of sump automatic dredging system, including mud scraper, submersible sewage pump, vibratory sieve and filter press, the mud scraper is located in sump, the submersible sewage pump is located at the storeroom that the mud scraper scrapes mud, the submersible sewage pump connects the vibratory sieve by pipeline, and the outlet of the vibratory sieve connects the filter press.The utility model has the advantage of：It is strong to handle mud ability, pasty state sludge is cleared up more thoroughly；Mechanization Level is high, and operating efficiency is high, and labor intensity is low；Real-time desilting is advantageous to mine safety production；The recycling of coal slime improves the economic benefit of mine；Reduce the pollution to environment.
Description
Technical field
It the utility model is related to a kind of desilting equipment, more particularly to a kind of sump automatic dredging system.
Background technology
Sump is an indispensable part in Mine Drainage System, and it mainly has two effects：When water, second, heavy
Form sediment.Containing impurity based on coal slime and sandstone in mineral water, into sump after precipitate.Sediment in sump needs clear in time
Dig out, otherwise can reduce the dischargeable capacity of sump, when running into unexpected water burst, the water of sump, which can overflow, causes shaft station quilt
The risk flooded；When sediment product becomes silted up excessive, debris can enter absorbing well, absorption well, be then drawn into water pump, the mistake of unstable wear water pump
Stream unit；Water-drawing tap can be also blocked when absorbing well, absorption well mud is excessive, causes draining difficult or can not draining.Therefore, how efficiently
It is to improve one of Mine Drainage System security and economy important channel that ground, which digs clearly sump,.
Traditional sump dredging method has following several：
1st, artificial Dredging method：Manually mud is dug out, loads mine car and transports.Feature is that method is simple, but worker's labor
Fatigue resistance is big, speed is slow, work efficiency is low, and last pasty state mud cleaning difficulty is big, and processing is difficult.
2nd, mechanical dredging desilting method：It is standby using special digging installing, mud loading mine car is transported into sump.Feature is to drop
The labor intensity of low worker, but device structure is complicated, and cleaning effect is poor, digs the standby difficulty in walking in sump of installing.
3rd, plunger dredge pump desilting method：Using special plunger dredge pump, mud dilution heel row is dealt with again to ground.
Advantage is that labor intensity is low, and cleaning efficiency is high.Shortcoming has：First, ground sewage processing system need to be built；2nd, during plunger pump work
Caused pulsatile impact is to drainage pipeline system well damage；3rd, main drainpipe blocking is easily caused, pipeline inner wall is hung dirt, drop
Low drainage efficiency.
Above method generally existing problems with：The cleaning of pasty state mud is not thorough, and moisture is big in mud, easily pollutes ring
Border.
During sump desilting, the cleaning of pasty state mud is more difficult.The reason for producing pasty state mud is mud reclaimed water
Divide content too big, separated the water in mud by filter press, the less mud of moisture and the water separated are distinguished
Transport and processing, cleaning that can be to pasty state mud are more thorough.It is small that this method can be used for slime content, cleaning more frequently ore deposit
Well, but for the larger large-scale mine of slime content, the disposal ability of filter press can not meet to require, and filter press can only typically be located
Manage particle diameter<0.5mm debris.
Utility model content
It is automatic that technical problem to be solved in the utility model is to provide a kind of sump that can efficiently clear up pasty state sludge
Desilting system.
The utility model is that solve above-mentioned technical problem by the following technical programs：Sump automatic dredging system, including
Mud scraper, submersible sewage pump, vibratory sieve and filter press, the mud scraper are located in sump, and the submersible sewage pump is located at the mud scraper and scraped
Go out the storeroom of mud, the submersible sewage pump connects the vibratory sieve by pipeline, and the outlet of the vibratory sieve connects the press filtration
Machine.
As the technical scheme of optimization, the mud scraper includes drive mechanism, head axle, tail axle and chain, the drive
Motivation structure connects the head axle, and the chain encompasses a circle, the chain between the head axle and the tail axle
It is provided with scraper plate.
As the technical scheme of optimization, totally two, the chain, two chains are parallel to each other；The scraper plate is connected to two
Between chain, several scraper plates are arranged in parallel.Stability Analysis of Structures, it is good to scrape mud effect.
As the technical scheme of optimization, the mud scraper also includes several support wheels, and the support wheel is located at the chain
The surface of bar, the support wheel are supported on the lower section of half-turn on the chain.Chain operates steadily in the case where being supported in support wheel.
As the technical scheme of optimization, the drive mechanism uses submersible motor, and the output shaft of submersible motor passes through deceleration
Device connection is located at the sprocket wheel on the head axle, and the chain is wound on sprocket wheel.
As the technical scheme of optimization, the vibratory sieve uses linear vibrating screen.The working effect of linear vibrating screen is preferable.
As the technical scheme of optimization, the screen cloth of the vibratory sieve can be below 0.5mm particles by particle diameter.By vibration
It is smaller to enter the sludge granules of filter press after sieve screening, is easy to filter press to handle.
As the technical scheme of optimization, the outlet connection water tank of the vibratory sieve, the water tank connects the filter press.If
Water tank is put to be easy to adjust flow.
As the technical scheme of optimization, the water tank connects the filter press by Pulp pump.Can using high pressure Pulp pump
Mud in water tank is efficiently transported in filter press.
As the technical scheme of optimization, the sump automatic dredging system sump automatic dredging system uses PLC technology
Device auto-controll operation.
The utility model has the advantage of：1st, it is strong to handle mud ability, the cleaning of pasty state sludge is more thoroughly.2nd, mud scrape suction,
Conveying, muddy water classification, siccative transport are mechanization, and operating efficiency is high, and labor strength is low 3, the system may be mounted at
Continuously run without interruption in one in double sump, another can only be used as safe spare sump, only in unexpected a large amount of water bursts
Used when occurring with desilting system overhaul, be advantageous to mine safety production.4th, the recycling of coal slime improves the economy of mine
Benefit.5th, using PLC technology, black water pump drainage, concentration, dehydration, the automation of entrucking is realized, avoids coal slime to supply line
The pollution on road, caused waste water can reduce the pollution to environment with qualified discharge, be advantageous to mine quality standardization construction.
6th, mud is cleared up in time, is avoided sump product from becoming silted up and is excessively caused mud to enter pump sump well plugging water pump, the mineral water base after processing
This is clear water, can reduce the abrasion to performance of over current component of water pump, extend the service life of water pump, improve the efficiency of drainage system.7、
Reduce the mine car quantity for transport, save mine car.8th, the system all devices are easily installed, and running simple, safety can
Lean on, a little repair.
In a word, the sump automatic dredging system can be realized in shaft sump in the case where not emptying, and complete to underground
The absorption of water-house coal mud, pump drainage, concentration, dehydration, the overall process of entrucking, eliminate the problem of bringing down stocks for perplexing colliery for many years, tool
There is the characteristics of small investment, efficiency high, operating cost are low and reliable, there is good economic benefit and social benefit.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model sump automatic dredging system.
Fig. 2 is the schematic front view of the utility model mud scraper.
Fig. 3 is the schematic top plan view of the utility model mud scraper.
Fig. 4 is the PLC hardware connection figures of the utility model sump automatic dredging system.
Fig. 5 is the PLC control flow charts of the utility model sump automatic dredging system.
Embodiment
As Figure 1-3, mine sump includes inside and outside two sump, and the utility model sump automatic dredging system can be arranged
In wherein one or two sump, the sump automatic dredging system of embodiment is arranged in interior sump, including mud scraper 1, latent
Dirty pump 2, vibratory sieve 3, filter press 4, water tank 5, mine car 6 and castor gear 7.
Mud scraper 1 includes drive mechanism 11, head axle 12, tail axle 13, chain 14, scraper plate 15 and support wheel 16.
Drive mechanism 11 uses submersible motor, and submersible motor is by shaft coupling connection reducer, the band after decelerator slows down
Motivation head axle 12 is rotated, and sprocket wheel is housed on head axle 12, passes through sprocket wheel drive chain 14.
Chain 14 uses round-link chain, and totally two, chain 14, two chains 14 are parallel to each other.
Every chain 14 encompasses a circle, the lower branch horizontal part of two chains 14 between head axle 12 and tail axle 13
Divide and collectively constitute rectangle with head axle 12, tail axle 13.
The surface of every chain 14 is provided with several support wheels 16, and support wheel 16 is supported on chain 14 under half-turn
Side, chain 14 are supported by head axle 12, tail axle 13 and support wheel 16 in vertical direction and form trapezoidal circle.
The scraper plate 15 of strip is connected between two chains 14, scraper plate 15 perpendicular to chain 14 direction of advance, it is some
Individual scraper plate 15 is arranged in parallel.
Castor gear 7 is provided with the spilling water gate of sump, the head axle 12 of mud scraper 1 is located near spilling water gate inner side.
The other end of sump is provided with the storage mud pit of cylinder, and tail axle 13 is located at the top in storage mud pit, stores in mud pit and is provided with
Submersible sewage pump 2, submersible sewage pump 2 connect vibratory sieve 3 by blowoff line.
Vibratory sieve 3 uses linear vibrating screen, and its screen cloth can be below 0.5mm particles by particle diameter.
The outlet connection water tank 5 of vibratory sieve 3, water tank 5 connect filter press 4, the delivery port of filter press 4 by high pressure Pulp pump
Sump is connected by fresh water pipeline.
Tramroad is equipped near filter press room, mine car 6 can transport debris by tramroad.
During system operation, more than sump porch 5mm bulky grain stops that below 5mm particles enter water by castor gear 7 first
Storehouse, the mud precipitated in sump are scraped in storage mud pit by mud scraper 1, and the submersible sewage pump 2 store in mud pit is defeated by blowoff line by mud
Vibratory sieve 3 is sent to, is classified mud by vibratory sieve 3, the particle debris stayed on screen cloth, which can be fitted into mine car 6, to be transported, by shaking
Silt slurry of the grain diameter of the dynamic outlet of sieve 3 outflow in below 0.5mm enters in water tank 5, then is transported to pressure by high pressure quarrel stock pump
Moisture is separated in filter 4, the mud cake extruded by filter press 4, which can be fitted into mine car 6, to be transported, and the clear water of the delivery port of filter press 4 leads to
Cross fresh water pipeline and flow back to sump.
As illustrated in figures 4-5, the sump automatic dredging system uses Simens S7-2226PLC auto-controll operations, and PLC is again
Claim programmable controller, be a kind of electronic system of digital operation.Within the system, in order to reach automation, mitigate individual
People's amount of labour, also for efficiency is improved, using operation control manner specific as follows：
First start the hydraulic motor of filter press 4, restart slurry after the oil cylinder of solenoid valve control filter press 4 stretches out
Pump, start submersible sewage pump after 5 minutes and cut off Pulp pump after 2,10 minutes, while start mud scraper 1, treat 4 pressurize of filter press 15 minutes
Arrive, start the belt pulley of filter press 4, the oil cylinder of solenoid valve control filter press 4 is retracted after 10 seconds, and oil cylinder starts press filtration after retracting
The vibrating mechanism of machine 4, the oil cylinder of filter press 4 stretches out after 30 seconds, also shuts off the vibrating mechanism of filter press 4, restarts Pulp pump,
Continue cycling through work.Agitator is additionally provided with sump, in whole process, to prevent coal slime from precipitating, the stirring motor of agitator
It is continued for work.
Linear vibrating screen can handle 30~50t of mud daily, and filter press can handle 50~100m of mud daily3, processing one
Individual water yield is 300m3/ hour, coal slurry content 1%, the mine of mud moisture content 90%, it can be disposed with 8~10 hours.
As a result of collection and miscellaneous dirty pump mud extraction technology is scraped, pasty state mud is cleared up more thoroughly.All operationss operation only needs 2 people to patrol
Depending on work efficiency improves 5~10 times than traditional dredging method.The recovery profit of coal slime substantially increases the economic benefit of mine, with daily
100 tons of coal slimes are reclaimed, coal slime per ton increases income 100 yuan of calculating, more than 300 ten thousand yuan of economic benefit of year increase.
Preferred embodiment of the present utility model is the foregoing is only, it is all in this practicality not to limit the utility model
All any modification, equivalent and improvement made within new spirit and principle etc., should be included in guarantor of the present utility model
Within the scope of shield.
Claims (10)
- A kind of 1. sump automatic dredging system, it is characterised in that：Including mud scraper (1), submersible sewage pump (2), vibratory sieve (3) and press filtration Machine (4), the mud scraper (1) are located in sump, and the submersible sewage pump (2) is located at the storeroom that the mud scraper (1) scrapes mud, The submersible sewage pump (2) connects the vibratory sieve (3) by pipeline, and the outlet of the vibratory sieve (3) connects the filter press (4).
- 2. sump automatic dredging system as claimed in claim 1, it is characterised in that：The mud scraper (1) includes drive mechanism (11), head axle (12), tail axle (13) and chain (14), the drive mechanism (11) connects the head axle (12), described Chain (14) encompasses a circle between the head axle (12) and the tail axle (13), and the chain (14) is provided with scraper plate (15)。
- 3. sump automatic dredging system as claimed in claim 2, it is characterised in that：The chain (14) totally two, two chains Bar (14) is parallel to each other；The scraper plate (15) is connected between two chains (14), and several scraper plates (15) are arranged in parallel.
- 4. sump automatic dredging system as claimed in claim 2, it is characterised in that：The mud scraper (1) also includes several Support wheel (16), the support wheel (16) are located at the surface of the chain (14), and the support wheel (16) is supported on the chain The lower section of half-turn on bar (14).
- 5. sump automatic dredging system as claimed in claim 2, it is characterised in that：The drive mechanism (11) is using diving electricity Machine, the output shaft of submersible motor are located at the sprocket wheel on the head axle (12) by decelerator connection, and the chain (14) is wound on On sprocket wheel.
- 6. sump automatic dredging system as claimed in claim 1, it is characterised in that：The vibratory sieve (3) uses straight-line oscillation Sieve.
- 7. sump automatic dredging system as claimed in claim 1, it is characterised in that：The screen cloth of the vibratory sieve (3) can pass through Particle diameter is below 0.5mm particles.
- 8. sump automatic dredging system as claimed in claim 1, it is characterised in that：The outlet connection water of the vibratory sieve (3) Case (5), the water tank (5) connect the filter press (4).
- 9. sump automatic dredging system as claimed in claim 8, it is characterised in that：The water tank (5) is connected by Pulp pump The filter press (4).
- 10. sump automatic dredging system as claimed in claim 1, it is characterised in that：The sump automatic dredging system uses can Programmable controller auto-controll operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720314646.6U CN206635850U (en) | 2017-03-29 | 2017-03-29 | Sump automatic dredging system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720314646.6U CN206635850U (en) | 2017-03-29 | 2017-03-29 | Sump automatic dredging system |
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| Publication Number | Publication Date |
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| CN206635850U true CN206635850U (en) | 2017-11-14 |
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ID=60259271
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| CN201720314646.6U Active CN206635850U (en) | 2017-03-29 | 2017-03-29 | Sump automatic dredging system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106703104A (en) * | 2017-03-29 | 2017-05-24 | 淮南矿业(集团)有限责任公司 | Automatic dredging system for sump |
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2017
- 2017-03-29 CN CN201720314646.6U patent/CN206635850U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106703104A (en) * | 2017-03-29 | 2017-05-24 | 淮南矿业(集团)有限责任公司 | Automatic dredging system for sump |
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