The big spraying swath spraying valve of atomization and its control system outside a kind of
Technical field
Technical field of textile machine is the utility model is related to, more particularly to the big spraying swath spraying valve of the outer atomization of one kind and its control
System.
Background technology
The second half year in 2016, the development environment that dyeing faces still allows of no optimist, environmental protection pressure increase, labour into
This increase, competition among enterprises aggravate and the multiple factors such as the market demand slows down force printing and dyeing enterprise to accelerate transition and upgrade.Such
Under overall background, printing and dyeing enterprise intelligentized is set using digitlization, automation and newly by researching and developing energy-saving and emission-reduction new technology
It is standby, production differentiation, the new product of high added value, implement management innovation production new model, towards it is more environmentally-friendly, efficient, can hold
Continuous direction is developed.
The right equipment of existing printing and dyeing, cloth is dyed using the mode of pressure injection dyestuff mostly, the technology lacks
Point is:(1) dyestuff largely wastes, and adds printing and dyeing cost;(2) because dyestuff spray-painting is excessive, when causing fixation the time required to
It is longer, cause the waste of space and the energy;(3) in rinse cycle, hypervolia is expended, causes serious water pollution;(4)
The two-sided printing and dyeing of cloth can not be realized;(5) automatization level is relatively low, and required labour is relatively too high.
Existing spray-painting equipment, its nozzle are mostly that highly pressurised liquid directly sprays, and such technique can be uneven because spraying
And the mode largely sprayed is taken, the waste of dyestuff is caused, fixation efficiency is low, rinsing time length, and water resource pollution is serious etc. asks
Topic.It must be reformed in face of such fierce market competition and cruel industry pressure, the traditional handicraft of spray-painting industry, atomization type
Spray-painting becomes a kind of novel, competitive technique.In this process, the part of its core is exactly atomizer, for
A kind of atomization big spraying swath spray valve of the demand arises at the historic moment.
Patent No. CN201310527963.2 patent discloses a kind of intellectual finer atomization valve, and valve body is using one
Formula structure, spraying swath can only be adjusted by the pressure of atomization gas, and spraying swath adjusting range is small.
Utility model content
In order to solve the problems, such as that spraying swath adjusting range is small existing for prior art, the utility model provides a kind of spraying swath adjustment
The big big spraying swath spraying valve of outer atomization of scope and its control system.
Technical scheme is used by the utility model solves its technical problem:
A kind of outer big spraying swath spraying valve of atomization, spraying valve include valve body, nozzle, described spray are provided with below described valve body
Gonys portion is provided with jet expansion, and striker cavity is provided with described valve body, is used in described striker cavity provided with up and down motion
The striker that jet expansion is opened and closed, described valve body top is provided with the controlling organization for being used for controlling striker to move, described
Valve body in be provided with and be used to input the feeding-passage of dyestuff, described feeding-passage and jet expansion communicate, in described valve body
Provided with atomization gas passage, the outside of described nozzle is provided with shower nozzle, and described shower nozzle is provided with the shower nozzle communicated with atomization gas and gone out
Mouthful, described spray outlet is arranged on the underface of jet expansion, and described head of the nozzle both sides are arranged with two guiding gas
Spray orifice, described guiding gas spurt are located at the lower section of spray outlet, and described valve body is provided with leads with what guiding gas spurt communicated
To plenum duct.
Further, described guiding gas spurt is obliquely installed, in described guiding gas blowout centerline hole and jet expansion
Angle between heart line is 30 °~45 °.
Further, described controlling organization includes the travel screw that is fixedly connected with striker and is fixedly connected with the valve body
Stroke swivel nut, described travel screw and the threaded connection of stroke swivel nut.
Further, be provided with gas separating piece in described guiding plenum duct, on described gas separating piece both sides be arranged with and
Two are oriented to two points of corresponding stomatas of gas blowout hole site.
Further, described spraying valve also includes locking nut, and described locking nut is stuck on shower nozzle and and valve body
Threaded connection.
Further, the first sealing ring, described locking nut and shower nozzle are provided between described locking nut and valve body
Between be provided with gasket seal, be provided between described striker and travel screw and be used to seal the second sealing ring of atomization gas passage.
Further, block of supplying gas is provided with outside described valve body, described block of supplying gas is provided with to be communicated with atomization gas passage
Atomization air taking port and with being oriented to the guiding air taking port that communicates of plenum duct, described supplying gas is provided with the 3rd between block and valve body close
Seal.
A kind of control system of the outer big spraying swath spraying valve of atomization as described above, including air feed equipment, feeder apparatus and PLC
Control system, described air feed equipment are connected by being atomized feed channel with described atomization gas passage, and described air feed equipment leads to
Cross guiding feed channel and connected with plenum duct is oriented to, described atomization feed channel is provided with the first pressure regulator valve, described guiding gas
Pipeline is provided with the second pressure regulator valve, and described feeding-passage is connected by feed pipe with feeder apparatus, described feed pipe
Magnetic valve, the first described pressure regulator valve are provided with, the second pressure regulator valve and magnetic valve are connected with PLC control system, described PLC
Control system is also associated with liquid crystal display control terminal.
Beneficial effect:
(1) the outer big spraying swath spraying valve of atomization of the present utility model applies the spray in textile machine so mechanical, compared to traditional
Resource can more be saved by scraping the colouring method of paddle;
(2) atomizing effect of the present utility model, spraying swath, material spray amount etc. all accurately control, and can be entered according to real needs
Row is set;
(3) the utility model will be atomized air flue and be oriented to air flue and separately designs, and per pass gas is exactly adjusted.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is the internal structure schematic diagram of spraying valve of the present utility model;
Fig. 2 is the external structure schematic diagram of spraying valve of the present utility model;
Fig. 3 is the exploded perspective view of spraying valve of the present utility model;
Fig. 4 is the control system figure of spraying valve of the present utility model.
Wherein, 1, travel screw, 2, striker, 3, stroke swivel nut, the 4, second sealing ring, 5, valve body, 51, feeding-passage, 52,
Atomization gas passage, 53, be oriented to plenum duct, the 6, the 3rd sealing ring, 7, block of supplying gas, 71, atomization air taking port, 72, be oriented to air taking port,
8th, gas separating piece, 9, nozzle, 10, locking nut, the 11, first sealing ring, 12, gasket seal, 13, shower nozzle, 131, be oriented to gas spurt,
100th, spraying valve, 101, air feed equipment, 102, feeder apparatus, 103, PLC control systems, the 104, first pressure regulator valve, 105, second
Pressure regulator valve, 106, magnetic valve, 107, liquid crystal display control terminal.
Embodiment
Such as Fig. 1-3, a kind of outer big spraying swath spraying valve of atomization, including valve body 5, the lower section of valve body 5 are provided with nozzle 9, the bottom of nozzle 9
Is provided with striker cavity provided with jet expansion, in valve body 5, be provided with striker cavity move up and down be used for by the port opening of nozzle 9 with
The striker 2 of closing, the top of valve body 5 are provided with the controlling organization for being used for controlling striker 2 to move, are provided with valve body 5 and are used to input dyestuff
Feeding-passage 51, feeding-passage 51 and the outlet of nozzle 9 communicate, and is provided with atomization gas passage 52, the outside of nozzle 9 in valve body 5
Provided with shower nozzle 13, shower nozzle 13 is provided with the spray outlet communicated with atomization gas, and spray outlet is arranged on the lower section of the outlet of nozzle 9,
The two bottom sides of shower nozzle 13 are arranged with two guiding gas spurts 131, are oriented to the underface that gas spurt 131 is located at spray outlet, valve
Body 5 is provided with the guiding plenum duct 53 communicated with being oriented to gas spurt 131.
It is oriented to gas spurt 131 to be obliquely installed, the angle being oriented between the center line of gas spurt 131 and jet expansion center line is
30 °~45 °.
Controlling organization includes the travel screw 1 being fixedly connected with striker 2 and the stroke swivel nut 3 being fixedly connected with valve body 5, OK
Journey screw rod 1 and stroke swivel nut 3 are threadedly coupled, and travel screw 1 can also can be opened with manually opened by servo control mechanism.
It is oriented in plenum duct 53 and is provided with gas separating piece 8, both sides is arranged with and two guiding gas spurts 131 on gas separating piece 8
Two points of corresponding stomatas of position.
Spraying valve 100 also includes locking nut 10, and locking nut 10 is stuck on shower nozzle 13 and is threadedly coupled with valve body 5.
The first sealing ring 11 is provided between locking nut 10 and valve body 5, sealing is provided between locking nut 10 and shower nozzle 13
Pad 12, the second sealing ring 4 for being used for sealing atomization gas passage 52 is provided between striker 2 and travel screw 1.
The outside of valve body 5 is provided with block 7 of supplying gas, block 7 of supplying gas be provided with the atomization air taking port 71 that is communicated with atomization gas passage 52 and
The guiding air taking port 72 communicated with being oriented to plenum duct 53, supplies gas and the 3rd sealing ring 6 is provided between block 7 and valve body 5.
Such as Fig. 4, the control system of the big spraying swath spraying valve of a kind of as above outer atomization, including air feed equipment 101, feeder apparatus
102 and PLC control system 103, air feed equipment 101 be connected by being atomized feed channel with atomization gas passage 52, air feed equipment 101 is logical
Cross guiding feed channel and be oriented to plenum duct 53 and connect, atomization feed channel is provided with the first pressure regulator valve 104, is oriented in feed channel
Provided with the second pressure regulator valve 105, feeding-passage 51 is connected by feed pipe and feeder apparatus 102, and feed pipe is provided with electromagnetism
Valve 106, the first pressure regulator valve 104, the second pressure regulator valve 105 and magnetic valve 106 are connected with PLC control system 103, PLC controls system
System 103 is also associated with liquid crystal display control terminal 107.
Control principle:After the arrange parameter of LCD controller 107, air feed equipment 101 puies forward compressed air first
Supply atomization air taking port 71 and guiding air taking port 72, and adjust and arrive respective numerical value;Then feeder apparatus 102 will carry pressure
The dyestuff of power is supplied to feeding-passage 51, and adjusts and arrive corresponding numerical value;Finally by manual or servo-drive system opening travel spiral shell
Bar 1, regulation can be sprayed to corresponding numerical value, now spraying valve 100 according to specified discharge rate.
It should be appreciated that specific embodiment described above is only used for explaining the utility model, it is not used to limit this reality
With new.By the obvious changes or variations that spirit of the present utility model is extended out still in protection of the present utility model
Among scope.