CN206632325U - A kind of continuously casting building mortion of solid-liquid clad composite material - Google Patents

A kind of continuously casting building mortion of solid-liquid clad composite material Download PDF

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Publication number
CN206632325U
CN206632325U CN201720352800.9U CN201720352800U CN206632325U CN 206632325 U CN206632325 U CN 206632325U CN 201720352800 U CN201720352800 U CN 201720352800U CN 206632325 U CN206632325 U CN 206632325U
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China
Prior art keywords
mozzle
core
composite material
solid
heater
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Expired - Fee Related
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CN201720352800.9U
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Chinese (zh)
Inventor
杨斌
陈辉明
李明茂
邬善江
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Jiangxi University of Science and Technology
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Jiangxi University of Science and Technology
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Abstract

The utility model discloses a kind of continuously casting building mortion of solid-liquid clad composite material, by designing mozzle and crystallizer integrated device, it is possible to prevente effectively from core is immersed in high-temperature liquid state covering material for a long time, realize again and core is preheated, improve the adhesion of core and clad.By the device can horizontal casting shaping needed for geomery high quality clad composite material, suitable for coating layer material fusing point less than core fusing point covering material horizontal casting shape.The utility model device is simple in construction, each unit replacement is simple, convenient operating maintenance, production efficiency are high, control easy to automate, is easy to large-scale industrial production.Technological process is short, and energy-conserving and environment-protective, cost are low, and the combination of clad and core is fine and close, and prepared covering material quality and performance are good.

Description

A kind of continuously casting building mortion of solid-liquid clad composite material
Technical field
It the utility model is related to clad composite material continuous casting technology field, and in particular to a kind of solid-liquid clad composite material Continuously casting building mortion.
Background technology
Composite is the new material for integrating two kinds of different metals of performance, and synthesis is can reach using composite Using the respective performance of single metal, reduce the dosage of deficient resources, mitigate the purpose of unit length wire rod weight, to reduce life Cost is produced, the field such as can be widely applied to communicate, be grounded, transmit.With constantly progressive and social economy the lasting hair of scientific level Exhibition, this kind of development trend that will turn into Material Field of composite.
Composite material and preparation method thereof generally includes solid-solid phase composite algorithm, liquid-liquid phase composite algorithm and solid-liquid phase composite algorithm.Its Middle solid-solid phase composite algorithm be the metal of having handled two kinds well its machinery is combined with each other by applying external force effect, shape Into the composite at good combination interface, such as rolling is compound, continuous extrausion process covered composite yarn.This method is to two kinds of materials Surface quality requirements are high, but mixed binding interface is insecure, and cost is high.Liquid-liquid phase composite algorithm can largely simplify Technique, reduce production cost, combination interface is reached metallurgical binding, but in process of production the safeguard measure of core material and Temperature control is difficult, and equipment investment is very big, and plant maintenance expense is also very high, and production cost is high.Solid-liquid phase composite algorithm includes molten at present Copper infusion process and galvanoplastic.Molten copper infusion process forms clad using metal fever penetration theory, and combination interface is good, but to bag The thickness of coating is difficult to accurately control, and core is grown with the molten metal contacts time, easily occurs to corrode and pollutes molten metal, in addition should Method complex process, production cost are high.Galvanoplastic cost is low, but the uneven combination interface that influences of electrodeposited coating causes clad to be opened Split or come off, and thickness of coating is relatively thin, and plating solution is big for environment pollution.
A kind of patent " compound level of covering material solid-liquid is casting continuously to form shape apparatus and method for " (Authorization Notice No. CN 104148599 B) in covering material continuous casting shaping apparatus and method for, cored wire does not preheat, so as to have impact on covering material Combination interface;Cored wire needs preheating to need to set up cored wire heater, causes energy waste;Cored wire hauling speed is by cooling velocity Limit, easily can not smoothly be drawn by cored wire Quench in mozzle and reverse solidification device.
Utility model content
In view of the shortcomings of the prior art, the utility model aims to provide a kind of continuously casting of solid-liquid clad composite material Building mortion, device structure is simple, convenient operating maintenance, production efficiency are high, quality control is stable.
A kind of continuously casting building mortion of solid-liquid clad composite material, including body of heater, for what is heated to body of heater Heating element heater, and crystallizer coolant jacket, also include mozzle;The mozzle is in the body of heater and its front end is with after Hold the ft connection with body of heater respectively;The front end of the mozzle is stretched out outside the body of heater and is socketed on the crystallizer coolant jacket Form crystal region;The front portion of the mozzle is provided with the inside of molten metal entrance connection mozzle, the molten metal entrance configuration There is separable blocking piece.
Further, mozzle and the crystallizer coolant jacket is located on same level axis.
Further, device also includes entrance cooling jacket, the rear end of the mozzle stretch out the body of heater it is outer and It is socketed on the entrance cooling jacket;The entrance cooling jacket is located at same level axis with mozzle, crystallizer coolant jacket On.
Further, device also includes core detent mechanism, and the core detent mechanism is located at and the mozzle Position corresponding to rear end;The core detent mechanism is located on same level axis with mozzle, crystallizer coolant jacket.
Further, device also includes haulage gear and draw bar, and the knot of mozzle is stretched into one end of the draw bar In crystalline region, and the other end is connected to haulage gear;The haulage gear and draw bar are located at mozzle, crystallizer coolant jacket On same level axis.
Further, be additionally provided with secondary cooling mechanism in front of the crystallizer coolant jacket, the secondary cooling mechanism with Mozzle, crystallizer coolant jacket are located on same level axis.
Further, the rear portion of the mozzle is core preheating zone, and internal diameter size and the external diameter of the core match; Front portion is molten metal access road, and its internal diameter is more than the internal diameter of core preheating zone.
The method that the continuously casting shaping of solid-liquid clad composite material is carried out using said apparatus, is comprised the following steps:
S1 blocking pieces block the molten metal entrance of mozzle, and the metal solid or metal for needing to coat are added in body of heater Liquid, and body of heater is heated using heating element heater, so as to be molten metal to molten metal thermal insulation or by METAL HEATING PROCESS, molten metal needs not having Cross mozzle;
Core is stretched into mozzle by S2 from the rear end of mozzle;
Blocking piece is lifted off molten metal entrance by S3 after molten metal is heated to preset temperature, and molten metal enters mozzle Front portion simultaneously flows to crystal region, and in the presence of crystallizer coolant jacket, in crystal region, inner metal liquid solidification and core form cladding again Condensation material strand;
S4 is by the covering material in crystal region toward front haulage, then follow-up core part goes successively to crystal region, and follow-up The molten metal flowed into crystal region continues solidification and forms clad composite material strand, then can be achieved with coating under continuous traction The continuously casting of composite strand.
It should be noted that when provided with core detent mechanism, core first passes through core detent mechanism and enters back into mozzle, Core detent mechanism is positioned and guided to core, avoids core deviation position during traveling;When provided with haulage gear During with draw bar, in step S1, the front end of core is fixed on one end that draw bar is located in crystal region;In step s3, draw One end of bar and core and molten metal form clad composite material strand in the lump, haulage gear by by draw bar to front haulage, The clad composite material strand for being initially at crystal region formation is pulled out, in step S4, under the continuous operation of haulage gear, Clad composite material strand is formed continuously in crystal region.
It should be noted that when with secondary cooling mechanism, clad composite material strand is pulled out from crystal region After coming, secondary cooling mechanism realizes to it to be cooled down again;When with entrance cooling jacket, the entrance cooling jacket is constantly right The rear end of mozzle is cooled down, and when there is the rear end that molten metal flows to mozzle, entrance cooling jacket is realized cold to molten metal But solidify, then molten metal can not flow out from the rear end of mozzle.
The beneficial effects of the utility model are:
1. the design and use for passing through mozzle so that can be determined according to the specification of core and clad composite material Mozzle core preheating zone, the specification of crystal region, so that the control of the size of product is more stable;It can also lead in addition Design molten metal passage length is crossed, contact of the control core with molten metal prevents core to be etched, pollute metal away from discrete time Liquid.
2. carrying out pre- heat effect to core using the temperature of molten metal, can avoid being formed between core and metal material for coating Stomata, the interface quality of clad composite material strand is improved, while without additionally being heated to it, saved the energy;
3. by setting core detent mechanism, play a part of positioning to core, ensure core position in casting process Stabilization, so as to stable prod quality;
4., can not only by setting draw bar and the front end of core is fixed on draw bar on one end in crystal region Solve the problems, such as in the initial traction strand of casting, also function to the initial core of casting and fix and positioning action.
5. entrance cooling jacket had both prevented molten metal from being overflowed from mozzle core path clearance, it is possibility to have effect protection water conservancy diversion Pipe and core, prevent that its from exposed aoxidizing in atmosphere.
6. realizing the positioning to core in covering material strand using mozzle, draw bar etc., localization method is simple, standard Really and suitable for eccentric positioning.
7. the utility model method has the characteristics that short route, efficiency high, energy-conserving and environment-protective, technique is simple, production cost is low, The clad composite material strand that clad even tissue, thickness are uniform and interface cohesion is good can be prepared.
8. different clad ratios, the covered composite yarn material of different size shape can be realized by being designed by the specification of mozzle The casting of material.
Brief description of the drawings
Fig. 1 is apparatus structure schematic diagram of the present utility model.
Embodiment
Below with reference to accompanying drawing, the utility model will be further described, it is necessary to which explanation, the present embodiment is with this skill Premised on art scheme, detailed embodiment and specific operating process are given, but the scope of protection of the utility model is not It is limited to the present embodiment.
As shown in figure 1, a kind of continuously casting building mortion of solid-liquid clad composite material, including body of heater 4, for stove The heating element heater 5 that body 4 is heated, and crystallizer coolant jacket 9, also include mozzle 8;The mozzle 8 is located at described In body of heater 4 and its front-end and back-end ft connection with body of heater 4 respectively;The front end of the mozzle 8 is stretched out outside the body of heater 4 simultaneously It is socketed on the crystallizer coolant jacket 9 and forms crystal region;The front portion of the mozzle 8 is provided with molten metal entrance (i.e. blocking piece in Fig. 1 7 lower ends pass through the part of mozzle) inside of connection mozzle 8, the molten metal entrance is configured with separable blocking piece 7.
Heating element heater 5 may be mounted at the outside of body of heater 4, or embedded in furnace interior.Fig. 1, which show heating element heater 5, to be pacified State mounted in the outside of body of heater 4.
Body of heater can be substituted with tundish or holding furnace.Body of heater material can pour or crucible substitutes.Heating element heater Sensing heater or resistance heater can be used, its position can be on the downside of body of heater and mozzle or the whole stove of covering Body.In addition, body of heater can select to be placed in air, in vacuum or in specific protective atmosphere environment.
Core preheating zone, molten metal access road and the crystal region of mozzle can also may be used by the way of integrally formed To use sectionally assembled structure, material can then select graphite, ceramics, metal or mixing selection composition.
Further, the mozzle 8 and crystallizer coolant jacket 9 are located on same level axis.
Further, device also includes entrance cooling jacket 3, and the rear end of the mozzle 8 is stretched out outside the body of heater 4 simultaneously And it is socketed on the entrance cooling jacket 3;The entrance cooling jacket 3 is located at same water with mozzle 8, crystallizer coolant jacket 9 On flat axis.
Further, device also includes core detent mechanism 2, and the core detent mechanism 2 is located at and the mozzle 8 Rear end corresponding to position;The core detent mechanism 2 is located on same level axis with mozzle 8, crystallizer coolant jacket 9.
Further, device also includes haulage gear 12 and draw bar 13, and water conservancy diversion is stretched into one end of the draw bar 13 In the crystal region of pipe 8, and the other end is connected to haulage gear 12;The haulage gear 12 and draw bar 13 and mozzle 8, knot Brilliant device coolant jacket 9 is located on same level axis.Cast shown in Fig. 1 for draw bar with the clad composite material being initially formed The state that base is pulled out.Haulage gear is electrodynamic type haulage gear, can use manual control, can also pass through control system Using automatically controlling.
Further, the front of the crystallizer coolant jacket 9 is additionally provided with secondary cooling mechanism 10, the secondary cooling mechanism 10 are located on same level axis with mozzle 8, crystallizer coolant jacket 9.
Further, the rear end of entrance cooling jacket 3 can set up atmosphere protection device, prevent oxidizable core to be oxidized.
Further, the rear portion of the mozzle 8 is core preheating zone, internal diameter size and the external diameter phase of the core Match somebody with somebody;Front portion is molten metal access road, and its internal diameter is more than the internal diameter of core preheating zone.
The method that the continuously casting shaping of solid-liquid clad composite material is carried out using said apparatus, is comprised the following steps:
S1 blocking pieces block the molten metal entrance of mozzle, and the metal solid or metal for needing to coat are added in body of heater Liquid, and body of heater is heated using heating element heater, so as to be molten metal to molten metal thermal insulation or by METAL HEATING PROCESS, molten metal 6 needs Do not cross mozzle;
Core 1 is stretched into mozzle by S2 from the rear end of mozzle;
Blocking piece is lifted off molten metal entrance by S3 after molten metal is heated to preset temperature, and molten metal enters mozzle Front portion simultaneously flows to crystal region, and in the presence of crystallizer coolant jacket, in crystal region, inner metal liquid solidification and core form cladding again Condensation material strand 11;
S4 is by the covering material in crystal region toward front haulage, then follow-up core part goes successively to crystal region, and follow-up The molten metal flowed into crystal region continues solidification and forms clad composite material strand, then can be achieved with coating under continuous traction The continuously casting of composite strand.
It should be noted that when provided with core detent mechanism, core first passes through core detent mechanism and enters back into mozzle, Core detent mechanism is positioned and guided to core, avoids core deviation position during traveling;When provided with haulage gear During with draw bar, in step S1, the front end of core is fixed on one end that draw bar is located in crystal region;In step s3, draw One end of bar and core and molten metal form clad composite material strand in the lump, haulage gear by by draw bar to front haulage, The clad composite material strand for being initially at crystal region formation is pulled out, in step S4, under the continuous operation of haulage gear, Clad composite material strand is formed continuously in crystal region.
It should be noted that when with secondary cooling mechanism, clad composite material strand is pulled out from crystal region After coming, secondary cooling mechanism realizes to it to be cooled down again;When with entrance cooling jacket, the entrance cooling jacket is constantly right The rear end of mozzle is cooled down, and when there is the rear end that molten metal flows to mozzle, entrance cooling jacket is realized cold to molten metal But solidify, then molten metal can not flow out from the rear end of mozzle.
Embodiment 1:
Core is diameter 4mm pretreatment carbon fiber line, and clad is casting continuously to form for the copper-clad carbon fiber level of 4mm thickness fine copper Shape.
Carbon fiber first passes through the pretreatment such as plating nickel on surface, copper facing.Pretreated carbon fiber line sequentially passes through as core Entrance cooling jacket, mozzle, and in crystal region with penetrating one end of draw bar and fixed thereto.The other end of draw bar is fixed On haulage gear.Blocking piece clogs the molten metal entrance of mozzle.Entrance cooling jacket, crystallizer coolant jacket lead to recirculated water. Under atmospheric conditions, fine copper molten metal, 1150 DEG C of insulations are heated into the fine copper in body of heater by heating element heater;Start haulage gear While lift blocking piece, the fine copper molten metal of body of heater flow into mozzle molten metal access road simultaneously enter it is fine with carbon in crystal region One end of dimension line and draw bar solidifies and pulled out by haulage gear, and fine copper molten metal is with carbon fiber line in crystallizer coolant jacket Cooling effect under, solidification forms the compound pole stock of copper-clad carbon fiber, and is constantly pulled out by haulage gear, and by two Secondary cooling body is cooled to winding temperature.
Embodiment 2:
Core is " ◇ " type, length of side 5mm, and thickness is 2mm red copper special-shaped hollow material, and coating thickness is 1mm tin The tin copper-clad horizontal casting shaping of layer.
Core sequentially passes through entrance cooling jacket, mozzle, and in crystal region and penetrates one end of draw bar and consolidate therewith It is fixed.The other end of draw bar is fixed on haulage gear.Blocking piece clogs the molten metal entrance of mozzle.Entrance cooling jacket, knot Brilliant device coolant jacket leads to recirculated water.In atmospheric conditions, pure tin metal liquid is heated into the pure tin in body of heater by heating element heater, 320 DEG C of insulations;Blocking piece is lifted while starting haulage gear, the pure tin metal liquid stream of body of heater enters water conservancy diversion tube passage and enters crystal region In solidify with one end of red copper special-shaped hollow material and draw bar and pulled out by haulage gear, pure tin metal liquid and red copper are special-shaped For hollow material under the cooling effect of crystallizer coolant jacket, solidification forms the compound special-shaped hollow material of tin copper-clad, and passes through haulage gear Constantly pull out, and winding temperature is cooled to by secondary cooling mechanism.
Embodiment 3:
Core is a diameter of 6mm, and wall thickness is 1.5mm red copper tubing, and clad H65 brass thickness is 2mm brass bag Copper tube horizontal casting shapes.
Core sequentially passes through entrance cooling jacket, mozzle, and in crystal region and penetrates one end of draw bar and consolidate therewith It is fixed.The other end of drawing head is fixed on haulage gear.Blocking piece clogs the molten metal entrance of mozzle.Entrance cooling jacket, knot Brilliant device coolant jacket leads to recirculated water.Prevention nitrogen gas protection box is connected before entrance cooling jacket, protection red copper tube surfaces are not oxidized.It is past Nitrogen is passed through in red copper tubing pipe, prevents inner tubal wall from aoxidizing.In atmospheric conditions, it is yellow to the H65 in body of heater by heating element heater Copper metal liquid carries out 1000 DEG C of insulations;Blocking piece is lifted while starting haulage gear, the H65 brass wire liquid streams of body of heater enter water conservancy diversion Tube passage, which enters in crystallizer, to be solidified and pulls out, H65 brass wires liquid and red copper with one end of red copper tubing and draw bar For tubing under the cooling effect of crystallizer coolant jacket, solidification forms brass bag red copper tubing, and is constantly led by haulage gear Extract, and winding temperature is cooled to by secondary cooling mechanism.
For those skilled in the art, technical scheme that can be more than and design, make various corresponding Change and deformation, and all these change and deformation should be construed as being included in the utility model claims protection domain it It is interior.

Claims (7)

1. a kind of continuously casting building mortion of solid-liquid clad composite material, including body of heater, for being heated to body of heater plus Thermal element, and crystallizer coolant jacket, it is characterised in that also include mozzle;The mozzle in the body of heater and Its front-end and back-end ft connection with body of heater respectively;The front end of the mozzle is stretched out outside the body of heater and is socketed on the knot Brilliant device coolant jacket forms crystal region;The front portion of the mozzle is provided with the inside of molten metal entrance connection mozzle, the metal Liquid entrance is configured with separable blocking piece.
2. the continuously casting building mortion of solid-liquid clad composite material according to claim 1, it is characterised in that described Mozzle and crystallizer coolant jacket are located on same level axis.
3. the continuously casting building mortion of solid-liquid clad composite material according to claim 1, it is characterised in that also wrap Entrance cooling jacket is included, the rear end of the mozzle is stretched out outside the body of heater and is socketed on the entrance cooling jacket;Institute Entrance cooling jacket is stated with mozzle, crystallizer coolant jacket to be located on same level axis.
4. the continuously casting building mortion of solid-liquid clad composite material according to claim 1, it is characterised in that also wrap Core detent mechanism is included, the core detent mechanism is located at position corresponding with the rear end of the mozzle;The core is determined Position mechanism is located on same level axis with mozzle, crystallizer coolant jacket.
5. the continuously casting building mortion of solid-liquid clad composite material according to claim 1, it is characterised in that also wrap Haulage gear and draw bar are included, one end of the draw bar is stretched into the crystal region of mozzle, and the other end is connected to and led Draw mechanism;The haulage gear and draw bar are located on same level axis with mozzle, crystallizer coolant jacket.
6. the continuously casting building mortion of solid-liquid clad composite material according to claim 1, it is characterised in that described Secondary cooling mechanism, the secondary cooling mechanism and mozzle, crystallizer coolant jacket position are additionally provided with front of crystallizer coolant jacket In on same level axis.
7. the continuously casting building mortion of solid-liquid clad composite material according to claim 1, it is characterised in that described The rear portion of mozzle is core preheating zone, and internal diameter size and the external diameter of the core match;Front portion is molten metal access road, Its internal diameter is more than the internal diameter of core preheating zone.
CN201720352800.9U 2017-04-06 2017-04-06 A kind of continuously casting building mortion of solid-liquid clad composite material Expired - Fee Related CN206632325U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106694836A (en) * 2017-04-06 2017-05-24 江西理工大学 Continuous casting forming device and method for solid-liquid wrapping composite material
WO2020001005A1 (en) * 2018-06-29 2020-01-02 宝山钢铁股份有限公司 Metal compound plate strip continuous production equipment and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106694836A (en) * 2017-04-06 2017-05-24 江西理工大学 Continuous casting forming device and method for solid-liquid wrapping composite material
WO2020001005A1 (en) * 2018-06-29 2020-01-02 宝山钢铁股份有限公司 Metal compound plate strip continuous production equipment and method
US11788167B2 (en) 2018-06-29 2023-10-17 Baoshan Iron & Steel Co., Ltd. Device and method for manufacturing metal clad strips continuously

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