CN206624792U - A kind of intelligent manure fermentation tower - Google Patents

A kind of intelligent manure fermentation tower Download PDF

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Publication number
CN206624792U
CN206624792U CN201720221972.2U CN201720221972U CN206624792U CN 206624792 U CN206624792 U CN 206624792U CN 201720221972 U CN201720221972 U CN 201720221972U CN 206624792 U CN206624792 U CN 206624792U
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China
Prior art keywords
turnover panel
rotating shaft
hopper
fermentation
paving stock
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CN201720221972.2U
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Chinese (zh)
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刘裕鹏
范卫朝
严培文
尹永红
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Guangdong Yi Kang Environmental Protection Equipment Co
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Guangdong Yi Kang Environmental Protection Equipment Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Treatment Of Sludge (AREA)

Abstract

The utility model provides a kind of intelligent manure fermentation tower, including housing, about 38 fermentation tanks for vertically aligning arrangement are provided with housing, the bottom surface of the fermentation tank is turnover panel, each layer of turnover panel is in conplane turnover panel monomer including some pieces, and each layer of turnover panel is correspondingly arranged on an automatic turning-board mechanism;Case top is provided with paving stock mechanism, for equably by animal wastes tiling into the fermentation tank;Housing side is provided with feed arrangement, for animal wastes to be transported in paving stock mechanism;The paving stock mechanism includes hopper, rabbling mechanism, discharging controller and running gear;The superiors' fermentation tank is provided with photoelectric sensor, and the photoelectric sensor, paving stock mechanism, automatic turning-board mechanism, feed arrangement are connected with PLC respectively.Whole-course automation controls, staff's remote control, reduces labor intensity.Fermentation tower has a large amount of ammonias and other excitant pernicious gases to produce, and unmanned workspace can be achieved, reduce the harm to staff.

Description

A kind of intelligent manure fermentation tower
Technical field
It the utility model is related to manure fermentation technical field, more particularly to a kind of intelligent manure fermentation tower.
Background technology
Animal wastes are a kind of cheap compounds, and the wherein chemical composition such as nitrogen, phosphoric acid, calcium is more, fermented height can be made Organic lithotroph formula fertilizer is further made in the high-quality organic fertilizer of shelves.The industrial production of a large amount of development biological organic fertilizers, It by the value added by manufacture to animal wastes, can not only effectively turn waste into wealth, while can also avoid and administer the ring of getting worse Pollute in border.The fertilizer of animal wastes fermentation is more preferable for the effect to soil supply composition compared with other commercial synthesis fertilizer.
At present, the manure fermentation tower used both at home and abroad, material is easily accumulated after charging, it is impossible to is uniformly distributed in fermentation layer On, influence fermentation efficiency and quality.And fermentation column overhead has a large amount of ammonias and other excitant pernicious gases, manual operation pair Staff's injury is larger.
Utility model content
In order to solve above-mentioned the deficiencies in the prior art, the utility model provides a kind of intelligent manure fermentation tower.
Technical problem to be solved in the utility model is achieved by the following technical programs:
A kind of intelligent manure fermentation tower, including housing, housing is interior to be provided with the 3-8 fermentation tanks for vertically aligning arrangement up and down, The bottom surface of the fermentation tank is turnover panel, and each layer of turnover panel is in conplane turnover panel monomer, each layer of turnover panel including some pieces It is correspondingly arranged on an automatic turning-board mechanism for making animal wastes fall to next layer of turnover panel from last layer turnover panel;The housing top Portion is provided with paving stock mechanism, for equably by animal wastes tiling into the fermentation tank;The housing side is provided with charging and filled Put, for animal wastes to be transported in paving stock mechanism;The paving stock mechanism includes hopper, rabbling mechanism, discharging controller And running gear;The upper and lower end of the hopper is respectively equipped with charging aperture and discharging opening;During the rabbling mechanism is in hopper Between position, the rabbling mechanism includes stirring shaft and more puddlers being connected on stirring shaft, and the puddler hangs down Directly it is spaced apart in the stirring shaft, the puddler in the axial direction of the stirring shaft, in the same of the stirring shaft In one cross section, the angle between the projection of adjacent two puddlers is 30~90 degree, and the stirring shaft both ends lead to Cross bearing to be connected with hopper, described stirring shaft one end and the first motor connection being arranged on outside hopper;The discharging control machine Structure be located at the hopper discharge outlet, including discharging rotating shaft and be fixed in discharging rotating shaft outer wall on discharge blade, it is described Discharge blade is set to 4, with 90 ° of deciles;Two levels that the running gear includes being fixed on the case top both sides are led Rail, sliding block is respectively equipped with horizontal guide rail and is slidably connected with it, two sliding blocks are provided with support frame, and support frame is fixedly connected on material The both sides of bucket outer wall;The sliding block is moved by the second motor drives edge horizontal guide rail;The both ends difference of described two horizontal guide rails Provided with limited block;The superiors' fermentation tank is provided with photoelectric sensor, the photoelectric sensor, paving stock mechanism, automatic turning-board mechanism, Feed arrangement is connected with PLC respectively.
Further, the automatic turning-board mechanism includes hydraulic cylinder, set square and linkage, and the linkage includes A piece connecting rod, some rocking bars and some rotating shafts, each rocking bar length is identical and is parallel to each other, and every rotating shaft is located at one piece The bottom surface of turnover panel monomer, the lower end of one end of every rotating shaft with a rocking bar are fixedly connected, and the upper end of every rocking bar is and institute State rod hinge connection;The piston rod end of the hydraulic cylinder and one of corner hinge of set square, another side of set square Angle is connected with connecting rod;The piston rod of the hydraulic cylinder is lower in vertical direction to move;Corresponding to two layers neighbouring of turnover panel certainly Hydraulic cylinder in dynamic panel turnover mechanism or so is spaced apart, and two layers neighbouring of turnover panel respectively turn over clockwise and counterclockwise by edge Turn;The turnover panel monomer is rectangle face, and length of the rotating shaft along turnover panel monomer turns to setting and between center line and edge The distance at axle and edge is that whole turnover panel monomer is wide between the 1/4 to 1/2 of distance.
Further, the end surface shape of the turnover panel monomer and shape of cross section are reverse U shape.
The utility model has the advantages that:
(1)Whole-course automation controls, staff's remote control, reduces labor intensity.
(2)Fermentation tower has a large amount of ammonias and other excitant pernicious gases to produce, and unmanned workspace can be achieved, reduce to work Make the harm of personnel.
(3)The utility model can be spread while stirring for the characteristic of big, the easy knot arch of excrement stickiness using paving stock mechanism Material, prevent that excrement knot arch from causing to discharge uneven, discharging is uniform, loosely, improves manure fermentation effect;Can also front and rear walking paving Material, operating efficiency is improved, is greatly shortened than the artificial stone time.
(4)The utility model sets discharging rotating shaft and discharge blade in the discharge outlet of hopper, discharging opening good airproof performance, has Effect prevents material leakage.
(5)Excrement is placed in turnover panel top fermentation, and the upset of turnover panel can be effectively controlled by automatic turning-board mechanism, realizes automation Stirring, continuously ferment, save manpower, improve fermentation efficiency.
Brief description of the drawings
Fig. 1 is structure chart of the present utility model;
Fig. 2 is the structure chart of the utility model automatic turning-board mechanism;
Fig. 3 is the structure chart of the utility model turnover panel monomer;
Fig. 4 is the stereogram of the utility model paving stock mechanism;
Fig. 5 is the structure chart of the utility model paving stock mechanism.
In figure:1st, fermentation tank, 2, paving stock mechanism, 3, feed arrangement, 4, hopper, 5, stirring shaft, 6, puddler, 7, discharging Rotating shaft, 8, discharge blade, 9, horizontal guide rail, 10, sliding block, 11, support frame, 12, turnover panel monomer, 13, rotating shaft, 14, rocking bar, 15, Connecting rod, 16, hydraulic cylinder, 17, set square.
Embodiment
The utility model is described in detail with reference to the accompanying drawings and examples.
A kind of intelligent manure fermentation tower, including housing, the interior fermentation tank for vertically aligning arrangement up and down provided with several of housing 1, it is preferable that the number of the fermentation tank 1 is 3-8;The bottom surface of the fermentation tank 1 is turnover panel, and each layer of turnover panel includes some Block is in conplane turnover panel monomer 12, and the number for the turnover panel monomer 12 that each layer of turnover panel includes is identical, can be according to reality Production it needs to be determined that in each layer of turnover panel turnover panel monomer 12 block number, be for example, at least 5 pieces;The end face shape of the turnover panel monomer 12 Shape and shape of cross section are reverse U shape, and each layer of turnover panel, which is correspondingly arranged on one, makes animal wastes be fallen to from last layer turnover panel The automatic turning-board mechanism of next layer of turnover panel;The automatic turning-board mechanism includes hydraulic cylinder 16, set square 17 and the mechanism of connecting rod 15, institute Stating the mechanism of connecting rod 15 includes a connecting rod 15, some rocking bars 14 and some rotating shafts 13, and each length of rocking bar 14 is identical and phase It is mutually parallel, every rotating shaft 13 located at the bottom surface of one piece of turnover panel monomer 12, one end of every rotating shaft 13 with a rocking bar 14 End is fixedly connected, and the upper end of every rocking bar 14 is be hinged with the connecting rod 15;The piston rod end of the hydraulic cylinder 16 and triangle One of corner hinge of plate 17, another corner of set square 17 are connected with connecting rod 15;The piston rod of the hydraulic cylinder 16 It is lower in vertical direction to move;Hydraulic cylinder 16 or so in panel turnover device corresponding to two layers neighbouring of turnover panel is spaced apart, Edge is overturn two layers neighbouring of turnover panel clockwise and counterclockwise respectively;The hydraulic cylinder 16 is connected with PLC.When It when excrement is needed into next layer of fermentation tower, only need to start hydraulic cylinder 16, set square 17 is promoted by hydraulic cylinder 16, makes triangle The rotate counterclockwise of plate 17, drivening rod 15 move simultaneously, and each rocking bar 14 of the synchronous drive of connecting rod 15, each rocking bar 14 drives each That root rotating shaft of connection so that turnover panel is opened, and excrement drops down onto lower floor by self gravitation;Next layer of hydraulic cylinder 16 promotes set square 17, set square 17 is turned clockwise ... makes excrement continue to turn over.Material stirring-up mechanism multiple layer combination, phase interbed turnover panel difference up time Or inverse time upset, prevent excrement to be stacked into multilayer blanking operation on one side.
The turnover panel monomer 12 is rectangle face, length of the rotating shaft 13 along turnover panel monomer 12 to set and positioned at center line with Between edge, the distance at rotating shaft 13 and edge is wide between the 1/4 to 1/2 of distance for whole turnover panel monomer 12.In hydraulic cylinder 16 When driving turnover panel upset work, the disequilibrium of excrement self gravitation effect and turnover panel in itself make use of to make the power of upset turnover panel big It is big to reduce, the thrust output of hydraulic cylinder 16 is reduced to the full extent in structure, reduces energy consumption, it is time saving and energy saving, improve work effect Rate.
The case top is provided with paving stock mechanism 2, for equably by animal wastes tiling into the fermentation tank 1;Institute Stating paving stock mechanism 2 includes hopper 4, rabbling mechanism, discharging controller and running gear;The upper and lower end of the hopper 4 is set respectively There are charging aperture and discharging opening;Centre position of the rabbling mechanism in hopper 4, the rabbling mechanism include stirring shaft 5 And more puddlers 6 on stirring shaft 5 are connected to, the puddler 6 is perpendicular to the stirring shaft 5, the puddler 6 It is spaced apart in the axial direction of the stirring shaft 5, in the same cross section of the stirring shaft 5, described in adjacent two Angle between the projection of puddler 6 is 30~90 degree, and the both ends of stirring shaft 5 are connected by bearing with hopper 4, described to stir Mix the one end of rotating shaft 5 and the first motor connection being arranged on outside hopper 4;The discharging controller is located at the discharging of the hopper 4 Mouthful place, including discharging rotating shaft 7 and the discharge blade 8 to discharge on the outer wall of rotating shaft 7 is fixed in, the discharge blade 8 is set to 4, With 90 ° of deciles, material leakage situation can be effectively prevented when being stopped;The running gear includes being fixed on the case top Two horizontal guide rails 9 of both sides, sliding block 10 being respectively equipped with horizontal guide rail 9 and is slidably connected with it, two sliding blocks 10 are provided with branch Support 11, support frame 11 are fixedly connected on the both sides of the outer wall of hopper 4;The sliding block 10 is by the second motor drives edge horizontal guide rail 9 It is mobile;By setting running gear so that paving stock mechanism 2 can also front and rear walking stone, operating efficiency is improved, during than artificial stone Between greatly shorten.
The housing side is provided with feed arrangement 3, for animal wastes to be transported in paving stock mechanism 2.In the prior art It can realize that the feed arrangement 3 of above-mentioned function can apply to the utility model, improvement of the present utility model is not lain in yet Feed arrangement 3, will not be repeated here.
The superiors' fermentation tank 1 is provided with photoelectric sensor, the photoelectric sensor, paving stock mechanism 2, automatic turning-board mechanism, Feed arrangement 3 is connected with PLC respectively.The automatic turning-board mechanism receives the action command that PLC is sent, and realizes Automatic discharging, the excrement on the turnover panel of upper strata is transferred to lower floor's turnover panel and continue to ferment;When the excrement in the superiors' fermentation tank 1 drops into After next layer of fermentation tank 1, photoelectric sensor sends signal to PLC, and PLC is to feed arrangement 3 and paving stock mechanism 2 Send action command so that feed arrangement 3 and paving stock mechanism 2 work.Whole-course automation controls, staff's remote control, drop Low labor intensity.Fermentation column overhead has a large amount of ammonias and other excitant pernicious gases, and unmanned scene can be achieved, reduce to work The injury of personnel.
Embodiment described above only expresses embodiment of the present utility model, and its description is more specific and detailed, but simultaneously Therefore the limitation to the utility model patent scope can not be interpreted as, as long as using equivalent substitution or the form of equivalent transformation institute The technical scheme of acquisition, it all should fall within the scope of protection of the utility model.

Claims (3)

1. a kind of intelligent manure fermentation tower, it is characterised in that be provided with 3-8 including housing, in housing and vertically align arrangement up and down Fermentation tank, the bottom surface of the fermentation tank is turnover panel, and each layer of turnover panel is in conplane turnover panel monomer including some pieces, often One layer of turnover panel is correspondingly arranged on an automatic turning-board mechanism for making animal wastes fall to next layer of turnover panel from last layer turnover panel;Institute State case top and be provided with paving stock mechanism, for equably by animal wastes tiling into the fermentation tank;The housing side is set There is feed arrangement, for animal wastes to be transported in paving stock mechanism;The paving stock mechanism includes hopper, rabbling mechanism, discharging Controlling organization and running gear;The upper and lower end of the hopper is respectively equipped with charging aperture and discharging opening;The rabbling mechanism is located at material Centre position in bucket, the rabbling mechanism includes stirring shaft and more puddlers being connected on stirring shaft, described Puddler is spaced apart perpendicular to the stirring shaft, the puddler in the axial direction of the stirring shaft, in the stirring In the same cross section of rotating shaft, the angle between the projection of adjacent two puddlers is 30~90 degree, and the stirring turns Axle both ends are connected by bearing with hopper, described stirring shaft one end and the first motor connection being arranged on outside hopper;It is described go out Expect controlling organization be located at the hopper discharge outlet, including discharging rotating shaft and be fixed in discharging rotating shaft outer wall on discharging leaf Piece, the discharge blade are set to 4, with 90 ° of deciles;The running gear includes be fixed on the case top both sides two Horizontal guide rail, sliding block being respectively equipped with horizontal guide rail and is slidably connected with it, two sliding blocks are provided with support frame, and support frame, which is fixed, to be connected It is connected on the both sides of hopper outer wall;The sliding block is moved by the second motor drives edge horizontal guide rail;The two of described two horizontal guide rails End is respectively equipped with limited block;The superiors' fermentation tank is provided with photoelectric sensor, the photoelectric sensor, paving stock mechanism, automatic turning Trigger structure, feed arrangement are connected with PLC respectively.
2. intelligent manure fermentation tower as claimed in claim 1, it is characterised in that the automatic turning-board mechanism include hydraulic cylinder, Set square and linkage, the linkage include a connecting rod, some rocking bars and some rotating shafts, each rocking bar length Spend identical and be parallel to each other, every rotating shaft located at the bottom surface of one piece of turnover panel monomer, one end of every rotating shaft with rocking bar Lower end is fixedly connected, the upper end of every rocking bar with the rod hinge connection;The piston rod end of the hydraulic cylinder and set square One of corner hinge, another corner of set square are connected with connecting rod;The piston rod of the hydraulic cylinder is in vertical direction Lower motion;Hydraulic cylinder in automatic turning-board mechanism corresponding to two layers neighbouring of turnover panel or so is spaced apart, neighbouring Edge is overturn two layers of turnover panel clockwise and counterclockwise respectively;The turnover panel monomer is rectangle face, and the rotating shaft is along turnover panel list The length of body to setting and positioned at center line and edge between, the distance at rotating shaft and edge be whole turnover panel monomer it is wide to distance 1/4 To between 1/2.
3. intelligent manure fermentation tower as claimed in claim 1, it is characterised in that the end surface shape of the turnover panel monomer and transversal Face is shaped as reverse U shape.
CN201720221972.2U 2017-03-08 2017-03-08 A kind of intelligent manure fermentation tower Active CN206624792U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109373738A (en) * 2018-10-18 2019-02-22 潍坊振铭环保设备有限公司 A kind of automatic turnover type livestock and poultry feces drying fermentation all-in-one machine
CN110590415A (en) * 2019-10-14 2019-12-20 张俊杰 Deodorizing device for composting fermentation of food waste
CN112374924A (en) * 2020-11-30 2021-02-19 山东益圆农牧机械科技有限公司 Layered manure fermentation system and fermentation method
CN112457088A (en) * 2020-11-30 2021-03-09 山东益圆农牧机械科技有限公司 Plate turning mechanism, manure multi-layer fermentation box and using method thereof
CN113045345A (en) * 2021-01-19 2021-06-29 江西省畜牧技术推广站(江西省草地工作站、江西省草地监理站) Manure fermentation tower and semi-static multilayer natural composting method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109373738A (en) * 2018-10-18 2019-02-22 潍坊振铭环保设备有限公司 A kind of automatic turnover type livestock and poultry feces drying fermentation all-in-one machine
CN109373738B (en) * 2018-10-18 2020-10-30 潍坊振铭环保设备有限公司 Automatic board-turning type livestock and poultry feces drying and fermenting all-in-one machine
CN110590415A (en) * 2019-10-14 2019-12-20 张俊杰 Deodorizing device for composting fermentation of food waste
CN112374924A (en) * 2020-11-30 2021-02-19 山东益圆农牧机械科技有限公司 Layered manure fermentation system and fermentation method
CN112457088A (en) * 2020-11-30 2021-03-09 山东益圆农牧机械科技有限公司 Plate turning mechanism, manure multi-layer fermentation box and using method thereof
CN113045345A (en) * 2021-01-19 2021-06-29 江西省畜牧技术推广站(江西省草地工作站、江西省草地监理站) Manure fermentation tower and semi-static multilayer natural composting method

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