CN206622496U - A kind of thin-wall copper pipe process equipment - Google Patents
A kind of thin-wall copper pipe process equipment Download PDFInfo
- Publication number
- CN206622496U CN206622496U CN201720240025.8U CN201720240025U CN206622496U CN 206622496 U CN206622496 U CN 206622496U CN 201720240025 U CN201720240025 U CN 201720240025U CN 206622496 U CN206622496 U CN 206622496U
- Authority
- CN
- China
- Prior art keywords
- thin
- copper pipe
- wall copper
- disk
- matched moulds
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 78
- 239000010949 copper Substances 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000009991 scouring Methods 0.000 claims abstract description 16
- 241001124569 Lycaenidae Species 0.000 claims 1
- 235000014987 copper Nutrition 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 15
- 238000005096 rolling process Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000005520 cutting process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910001315 Tool steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 230000005465 channeling Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
A kind of thin-wall copper pipe process equipment.Including oild chuck, three disk roller seats, three disk rollers, thin-wall copper pipe matched moulds, plug, hydraulic swing scouring machine, plug is arranged on oild chuck, three disk roller seats are also mounted on the oild chuck of hydraulic swing scouring machine, three disk rollers are installed on disk roller seat by bearing respectively, and plug is positioned at the inner side of three disk rollers, thin-wall copper pipe matched moulds is fixed on the matched moulds seat of hydraulic swing scouring machine, thin-wall copper pipe is placed on thin-wall copper pipe matched moulds, oild chuck rotates under the driving of spindle motor respectively, and moved in the presence of oil cylinder expansion force along the direction of guide rail toward thin-wall copper pipe matched moulds, plug is set to inject the endoporus set by thin-wall copper pipe, three disk rollers make the side of disk roller and the cylindrical linear contact lay of thin-wall copper pipe with the motion of oild chuck, and three disk roller rotations roll to thin-wall copper pipe.This equipment is without cutting rolling and processing, improves stock utilization, improves production efficiency, and the product strength produced is high, steady quality.
Description
Technical field
The utility model is a kind of thin-wall copper pipe process equipment, belongs to the innovative technology of thin-wall copper pipe process equipment.
Background technology
Since nineteen sixties, flow forming process has just been applied in Europe.Due to being rolled into
Type technique has the advantages that production efficiency is high, saves material, increase product strength, and many mechanical processing industries also use roll forming
The complicated product of technique machining shape.With advances in technology with the development of production, flow forming process is increasingly by people
Concern.
In mechanical processing industry, roll forming is a kind of processing mode of rapid shaping.With the functional requirement of product
More and more, shape of product, structure can also become increasingly complex, required precision also more and more higher.Produce thin-walled and yielding copper
Product has been difficult to meet the production requirement of enterprise with traditional machining mode, and not only stock utilization is low, production effect
Rate is low, and product disqualification rate also remains high.
The content of the invention
The purpose of this utility model is to consider above mentioned problem and provide a kind of thin-wall copper pipe process equipment.The utility model
Solve the problems, such as that thin-wall copper pipe processing is yielding, percent defective is high and processing efficiency is low.
The technical solution of the utility model is：Thin-wall copper pipe process equipment of the present utility model, including oild chuck, three
Disk roller seat, three disk rollers, thin-wall copper pipe matched moulds, plug, hydraulic swing scouring machine, wherein plug are arranged on oild chuck, three rollers
Wheel seat is also mounted on the oild chuck of hydraulic swing scouring machine, and three disk rollers are installed on disk roller seat by bearing respectively, and plug
Positioned at the inner side of three disk rollers, thin-wall copper pipe matched moulds is fixed on the matched moulds seat of hydraulic swing scouring machine, and thin-wall copper pipe is placed on thin-walled
On copper pipe matched moulds, oild chuck rotates under the driving of spindle motor respectively, and in the presence of oil cylinder expansion force
Moved along the direction of guide rail toward thin-wall copper pipe matched moulds, plug is injected the endoporus set by thin-wall copper pipe, three disk rollers are with liquid
The motion of pressure chuck makes the side of disk roller and the cylindrical linear contact lay of thin-wall copper pipe, and three disk roller rotations roll to thin-wall copper pipe.
Thin-wall copper pipe process equipment of the present utility model, disk roller are fixed on disk roller seat by bearing, disk roller is realized height
Precision is rotated, and disk roller seat is arranged on the oild chuck of hydraulic swing scouring machine, whole disk roller is realized rotation, left and right translation and is received
Hold together motion.Thin-wall copper pipe matched moulds is fixed on the matched moulds seat of hydraulic swing scouring machine, and thin-wall copper pipe is placed on thin-wall copper pipe matched moulds, is made thin
Wall copper pipe accurate positioning, it is achieved thereby that thin-wall copper pipe high accuracy rolling and processing.In addition, the utility model uses the rolling of three disk rollers
Pressure mode, roller-head mould pressing, workpiece do not rotate.In addition, the material that disk roller uses is tool steel SKT11, there is good thing
Rationality energy, there is the characteristics of high intensity, high-wearing feature, disk roller frock is had longer service life；The side finish of disk roller
Height, so rolling precision is high.The utility model uses flow forming process, realizes no machining, improves stock utilization,
Required shape, size and finish are directly rolled out, substantially increases the production efficiency of enterprise and the quality of product, is directly dropped
The production cost of Di Liao enterprises, there is good economic benefit.The utility model makes thin-wall copper pipe production problem obtain thoroughly
Solution, greatly improve efficiency, and quality is highly stable.The utility model is a kind of new frock, ingenious in design, precision
Reliably, convenient and practical thin-wall copper pipe process equipment.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
Embodiment：
Structural representation of the present utility model is as shown in figure 1, thin-wall copper pipe process equipment of the present utility model, including hydraulic pressure
3, three, chuck disk roller seat 4, three disk roller 5, thin-wall copper pipe matched moulds 6, plug 8, hydraulic swing scouring machine 10, wherein plug 8 are arranged on
On oild chuck 3, three disk roller seats 4 are also mounted on the oild chuck 3 of hydraulic swing scouring machine 10, and three disk rollers 5 pass through axle respectively
Hold 9 to be installed on disk roller seat 4, and plug 8 is fixed on hydraulic swing scouring machine 10 positioned at the inner side of three disk rollers 5, thin-wall copper pipe matched moulds 6
Matched moulds seat on, thin-wall copper pipe 7 is placed on thin-wall copper pipe matched moulds 6, and oild chuck 3 is done under the driving of spindle motor 2 respectively
Rotary motion and moved in the presence of the expansion force of oil cylinder 1 along the direction of guide rail toward thin-wall copper pipe matched moulds 6, plug 8 is inserted
Enter the endoporus set by thin-wall copper pipe 7, three disk rollers 5 make the outer of the side of disk roller 5 and thin-wall copper pipe 7 with the motion of oild chuck 3
Round wires contact, and three disk rollers 5 rotate and thin-wall copper pipe 7 is rolled, and realize plastic deformation.
Above three disk roller 5 is installed on disk roller seat 4 by bearing 9 respectively, disk roller 5 is realized high-precision rotary.Roller
The whole disk roller tool component that wheel seat 4 and disk roller 5 form is arranged on the oild chuck 3 of hydraulic swing scouring machine 10, realize rotation,
Left and right translates and collapsed motion.Thin-wall copper pipe matched moulds 6 is fixed on the matched moulds seat of hydraulic swing scouring machine 10, and thin-wall copper pipe 7 is placed on
Thin-wall copper pipe matched moulds 6, make thin-wall copper pipe accurate positioning, it is achieved thereby that thin-wall copper pipe high accuracy rolling and processing.
In the present embodiment, shape, size and the finish of the above-mentioned lateral surface of disk roller 5 and the shape of groove set by thin-wall copper pipe 7,
Size and finish are corresponding.That is shape, size and the finish of the lateral surface of disk roller 5 be according to the shape of the groove of thin-wall copper pipe 7,
Size and finish and design, rotation by disk roller 5, left and right translation and after collapsing motion, so as to quickly roll out thin-walled
Shape, size and finish needed for copper pipe 7.The utility model can design the knot of disk roller according to different thin-wall copper pipe shapes
Structure, the rolling of single groove or multiple-grooved can be realized simultaneously, there is very strong flexibility.
The shape of groove set by thin-wall copper pipe 7 can be the shapes such as groove, annular knurl, circular arc, chamfering, and disk roller 5 can roll simultaneously
Go out groove or other complicated shapes that width depth differs, the rolling of single groove or multiple-grooved can be realized.The shape that disk roller 5 processes
Technique is flow forming process used by shape.Flow forming process is mainly the plastic deformation rolling and processing using material.
Distortion in rolling is linear contact lay, is continuously carried out step by step, and required deformation force is smaller.Roll-in processing of the present utility model and other machineries
Processing mode is compared, such as cutting, grinding, and its processed edge clearly, roll-in processing of the present utility model, realizes nothing
Machining, directly roll out required shape, size and finish.The utilization rate of material is improved, improves production efficiency
Height, and the product strength produced is high, steady quality, has subtracted many human and material resources, has improved the qualification rate of product, directly
Connecing reduces the production cost of enterprise.Roll-in of the present utility model processing is particularly suitable for difficulty of processing is big and is easily deformed thin-walled
Copper pipe, and million large batch of productions of thin-wall copper pipe can be realized easily, so using disk roller rolling and processing thin-wall copper pipe the most
Favorably, economic benefit is also the most considerable.
In the present embodiment, the material selected by disk roller 5 is tool steel SKT11.Ensure that disk roller 5 has enough intensity and wear-resisting
Property, and the service life of disk roller 5 is extended, improve the machining accuracy of thin-wall copper pipe 7.
Embodiment of the present utility model is：Disk roller 5, bearing 9, disk roller seat 4 are arranged on oild chuck 3, and adjusted
Save；Plug 8 is arranged on oild chuck 3.Thin-wall copper pipe 7 is placed on thin-wall copper pipe matched moulds 6, then steps on foot-operated open
Close, close thin-wall copper pipe matched moulds 6.Then start hydraulic channeling machine 10, under the driving of spindle motor 2, do oild chuck 3
Rotary motion, while oild chuck 3 moves right in the presence of the expansion force of oil cylinder 1 also along guide rail is past, after reaching setting position,
Oild chuck 3 stops toward moving right, and now plug 8 has been inserted into the endoporus of thin-wall copper pipe 7, plays a part of orientation；Then three
Under the driving force effect of hydraulic pressure of the individual disk roller 5 in oild chuck 3, while gradually low speed collapses toward thin-wall copper pipe 7, three disk rollers 5
Gradually the cylindrical linear contact lay with thin-wall copper pipe 7, three disk rollers 5 are gradually engaged for side rolled because being applied with external force simultaneously
Pressure, three disk rollers 5 can passively rotate, and thin-wall copper pipe 7 is realized plastic deformation；Setting position is reached when three disk rollers 5 collapse
Afterwards, and in setting position stop for a moment, roll out shape, size and finish needed for thin-wall copper pipe 7.Institute is obtained in rolling
After needing shape, size and finish, disk roller 5 is flared out moving, and then oild chuck 3 acts on lower edge in the convergent force of oil cylinder 1
Guide rail to exit toward left, complete the rolling of thin-wall copper pipe 7, then step on floor push and open thin-wall copper pipe matched moulds 6,
After taking out product, second thin-wall copper pipe 7 is put, continues the rolling of next product, the circulation for realizing thin-wall copper pipe rolling adds
Work.
Claims (2)
1. a kind of thin-wall copper pipe process equipment, it is characterised in that including oild chuck, three disk roller seats, three disk rollers, thin wall type coppers
Pipe matched moulds, plug, hydraulic swing scouring machine, wherein plug are arranged on oild chuck, and three disk roller seats are also mounted at hydraulic swing scouring machine
Oild chuck on, three disk rollers are installed on disk roller seat by bearing respectively, and plug is positioned at the inner side of three disk rollers, thin-walled
Copper pipe matched moulds is fixed on the matched moulds seat of hydraulic swing scouring machine, and thin-wall copper pipe is placed on thin-wall copper pipe matched moulds, oild chuck difference
Rotated under the driving of spindle motor, and along guide rail toward thin-wall copper pipe matched moulds in the presence of oil cylinder expansion force
Direction is moved, and plug is injected the endoporus set by thin-wall copper pipe, three disk rollers make the side of disk roller with the motion of oild chuck
With the cylindrical linear contact lay of thin-wall copper pipe, and the rotation of three disk rollers rolls to thin-wall copper pipe.
2. thin-wall copper pipe process equipment according to claim 1, it is characterised in that shape, the size of above-mentioned disk roller lateral surface
It is corresponding with the shape, size and finish of the groove of thin-wall copper pipe with finish.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720240025.8U CN206622496U (en) | 2017-03-13 | 2017-03-13 | A kind of thin-wall copper pipe process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720240025.8U CN206622496U (en) | 2017-03-13 | 2017-03-13 | A kind of thin-wall copper pipe process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206622496U true CN206622496U (en) | 2017-11-10 |
Family
ID=60210273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720240025.8U Expired - Fee Related CN206622496U (en) | 2017-03-13 | 2017-03-13 | A kind of thin-wall copper pipe process equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206622496U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108393650A (en) * | 2018-05-10 | 2018-08-14 | 济南大学 | A kind of rotary type workpiece surface rolling device |
| CN109834524A (en) * | 2019-03-21 | 2019-06-04 | 青岛泽昊汽车配件有限公司 | Axis class, tubing Work-piece processing system and axis class, tubing work pieces process technique |
-
2017
- 2017-03-13 CN CN201720240025.8U patent/CN206622496U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108393650A (en) * | 2018-05-10 | 2018-08-14 | 济南大学 | A kind of rotary type workpiece surface rolling device |
| CN109834524A (en) * | 2019-03-21 | 2019-06-04 | 青岛泽昊汽车配件有限公司 | Axis class, tubing Work-piece processing system and axis class, tubing work pieces process technique |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171110 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |