CN206619499U - Winding mechanism - Google Patents

Winding mechanism Download PDF

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Publication number
CN206619499U
CN206619499U CN201720430778.5U CN201720430778U CN206619499U CN 206619499 U CN206619499 U CN 206619499U CN 201720430778 U CN201720430778 U CN 201720430778U CN 206619499 U CN206619499 U CN 206619499U
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CN
China
Prior art keywords
main axis
clutch
mandrel
end cap
main shaft
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Withdrawn - After Issue
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CN201720430778.5U
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Chinese (zh)
Inventor
李艳杰
李国峰
俞开明
徐欢
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Tanac Automation Co Ltd
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Tanac Automation Co Ltd
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Priority to CN201720430778.5U priority Critical patent/CN206619499U/en
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Abstract

The utility model belongs to coil winding machine technical field, more particularly to a kind of winding mechanism.This winding mechanism includes at least one lower main axis being vertically arranged on rotating disk and at least one upper main shaft being arranged on fixed mount and above lower main axis, lower main axis and upper main shaft are corresponded, lower tool is provided with the upper end of lower main axis, upper tool is provided with the lower end of upper main shaft, be connected on every on main shaft described upper main shaft can be driven to move down so that upper tool close to lower tool lift actuator and lift actuator synchronization action, lower band drive mechanism is connected with described lower main axis, V belt translation structure is connected with upper main shaft, the clutch transmission of main shaft and lower main axis synchronous axial system can be made by being connected between lower band drive mechanism and upper V belt translation structure, described clutch transmission is connected with drives terminal.The utility model has the advantage of:Improve coiling precision and cost is lower.

Description

Winding mechanism
Technical field
The utility model belongs to coil winding machine technical field, more particularly to a kind of winding mechanism.
Background technology
Verticle hollow coil winder its can improve processing efficiency and reduction manufacturing cost.
Winding operation realizes that upper tool is connected on main shaft, and lower tool is connected to lower master by the tool coordinated up and down On axle, upper main shaft and lower main axis are respectively adopted different rotary powers and realize rotation, and winding operation is then carried out again.
This mode its there is following defect:
First, it is impossible to ensure the synchronous axial system of upper main shaft and lower main axis, virtually reduce air core coil around line mass.
Secondly, cost is higher, i.e., using the power of two rotations.
In addition, volume is larger and heavier-weight.
For example, Chinese patent literature discloses a kind of winding fixture [application number of automatic coil winding machine: 201620446574.6], including:Tool main body, pressing line tool and framework location tool, the tool body front end, which is formed, to be used for The framework location tool of fixed coil skeleton, coil rack is installed on the framework location tool, and in the tool main body Rotary shaft is cased with, the rotary shaft drives the coil rack to carry out coiling by the framework location tool, and the line ball is controlled Tool includes pressing line tool housing and line ball boss, and the line ball boss bottom face offers the wire casing for allowing wire rod to pass through.The program Be it is a kind of can effectively prevent wire rod from being skidded off from distribution trough, the winding fixture of the automatic coil winding machine that improves yields.
Although above-mentioned scheme has the advantages that the above is many, above-mentioned scheme and unresolved above-mentioned technical problem, Therefore, urgent need exploitation is a kind of can solve the winding mechanism of above-mentioned technical problem.
Utility model content
The purpose of this utility model be in view of the above-mentioned problems, provide it is a kind of can improve around line mass and reduce cost around Line mechanism.
To reach above-mentioned purpose, the utility model employs following technical proposal:This winding mechanism is perpendicular including at least one The straight lower main axis being arranged on rotating disk and at least one upper main shaft being arranged on fixed mount and above lower main axis, lower main axis Corresponded with upper main shaft, lower tool is provided with the upper end of lower main axis, upper tool is provided with the lower end of upper main shaft, it is main on every Being connected on axle can drive described upper main shaft to move down so that upper tool drives close to the lifting of lower tool Lower band drive mechanism is connected with dynamic device and lift actuator synchronization action, described lower main axis, is connected with upper main shaft V belt translation structure, main shaft and lower main axis synchronous axial system can be made by being connected between lower band drive mechanism and upper V belt translation structure Clutch transmission, described clutch transmission is connected with drives terminal.
The clutch transmission combination drives terminal of setting, it may insure the synchronous axial system of lower main axis, improve around Line precision and around line mass, a drives terminal of setting which not only reduces manufacturing cost, but also reduces overall body Product and the overall weight mitigated, design is more reasonable and practicality is stronger.
Certainly, the upper main shaft in the application can also be connected with a lifting drive.
In above-mentioned winding mechanism, described clutch transmission, which includes being located on rotating disk and rotated with rotating disk, to be connected Lower clutch shaft, lower clutch shaft is vertically arranged and is connected with lower band drive mechanism, be equipped with fixed mount be vertically arranged and with Fixed mount rotates the upper clutch shaft of connection, upper clutch shaft and the connection of upper V belt translation structure, and energy is arranged with the lower end of upper clutch shaft Enough relatively upper clutch shaft axial movements and the clutch pipe circumferentially fixed with upper clutch shaft, described clutch Guan Yuneng driving clutch pipes The lift drive mechanism connection for moving down to be enclosed on lower clutch shaft, the lower end of clutch pipe and the upper end of lower clutch shaft it Between be provided with circumferential positioning structure.
In above-mentioned winding mechanism, described lift drive mechanism includes the lifting driving that can be lifted in vertical direction Part, is connected with the lower end of lifting actuator and is enclosed between the bearing of clutch pipe upper end and described bearing and clutch pipe axially admittedly Fixed, described lifting actuator is connected with lifting drive cylinder.
In above-mentioned winding mechanism, stretching support is additionally provided with described upper holder, described lift actuator is consolidated It is scheduled on stretching support and is vertically directed structure stretching out to be provided between support and lifting actuator.Structure is vertically directed for sliding block The structure cooperated with chute.
In above-mentioned winding mechanism, described clutch inside pipe wall is provided with the keyway for axially penetrating through clutch pipe, in upper main shaft Lower end be provided with the flat key that can be inserted in described keyway, and described keyway length is longer than flat key length;Described week Include being arranged on the fitting of non-circular portion of lower clutch shaft upper end to location structure, the lower end inner wall of clutch pipe be provided with it is described The fitting of non-circular hole that fitting of non-circular portion cooperates.
In above-mentioned winding mechanism, described upper V belt translation structure is upper synchronous with the connection of upper main shaft respectively including one Band, described upper clutch shaft is connected with upper timing belt;What described lower band drive mechanism was connected with lower main axis respectively including one Lower timing belt, described lower clutch shaft is connected with lower timing belt;Described drives terminal includes motor, described driving electricity Machine is connected by drive coordination band with upper clutch shaft.
In above-mentioned winding mechanism, described lower main axis are cylindrical in shape, and described lower tool lower end is inserted in lower main axis Lower tool mandrel, lower tool mandrel can axially be lifted and circumferentially fixed company between lower tool mandrel and lower main axis along lower main axis Connect, the lower annular end cap being enclosed on the outside of lower tool mandrel upper end is provided with the upper end of lower tool mandrel, is set on lower annular end cap There are some circle distributions in the lower de- material thimble that lower tool mandrel upper end is peripheral and can be lifted in vertical direction, lower de- material thimble Upper end end face and lower annular end cap upper surface flush, it is described provided with that can drive between lower main axis and lower tool mandrel Lower de- material thimble upper end protrude upward to the lower tool mandrel described in the upper surface of lower annular end cap and driving decline downwards so as to The upper end end face of lower tool mandrel is set to be not higher than the counter motion drive mechanism of lower annular end cap upper surface.
The upper surface flush of the upper end end face and lower annular end cap of lower de- material thimble, it may insure coiling surface quality, The problems such as avoiding gouge or surface irregularity.
That is, the counter motion drive mechanism of setting can drive lower de- material thimble and lower main axis reverse as a power Move simultaneously, it not only reduces the volume of tool, and also reduce manufacturing cost, in addition, de- material is more efficient and more Meet the development trend of current social technology.
In above-mentioned winding mechanism, described counter motion drive mechanism includes being arranged on the core of lower tool mandrel lower end Axle cross through hole, provided with the rotating shaft cross through hole connected one by one with described mandrel cross through hole two ends on lower main axis, and institute The rotating shaft cross through hole aperture stated is more than the aperture of mandrel cross through hole, is arranged with lower main axis positioned at lower de- material thimble lower end The lifting driving ring of lower section, this counter motion drive mechanism also includes two drivings inserted in one by one in the rotating shaft cross through hole Lever, the middle part of activation lever be hinged with rotating shaft cross through hole and two activation levers the inner be respectively protruding into it is laterally logical to mandrel In hole, the outer end of two activation levers extends to the lower section of lifting driving ring respectively, is also arranged with positioned at driving on lower main axis Lifting driving plate below the outer end of lever, can drive activation lever outer end to be swung up when lifting driving plate and moving up So that lifting driving ring and end in contact under lower de- material thimble, and can drive activation lever inner to lower swing to force Lower tool mandrel declines downwards.
Lifting driving plate is connected with lift actuator and the lift actuator is cylinder or oil cylinder.
In above-mentioned winding mechanism, internal trolley is connected in the inner of every activation lever, internal trolley is located at core It can walk in axle cross through hole and in mandrel cross through hole, outer roller is connected in the outer end of every activation lever, Outer roller can be contacted with lifting driving ring lower surface, and the upper surface with lifting driving plate.
The two ends of activation lever are respectively equipped with roller mounting slot, and internal trolley is arranged in the inner mounting groove of activation lever, Outer roller is arranged in the mounting groove of activation lever outer end, and internal trolley and outer roller are free to rotate.
In above-mentioned winding mechanism, described lower tool mandrel upper end extend out to the upper surface of lower main axis, in lower tool Between mandrel upper end and the upper surface of lower main axis bullet is resetted provided with the mandrel that described lower tool mandrel can be forced to reset upwards Spring.
In above-mentioned winding mechanism, described lower tool mandrel upper end has in the coil being in the form of a column location division and described Coil in location division external diameter be more than lower tool mandrel external diameter, the upper end of mandrel back-moving spring acts on location division in coil Lower end, the lower end of mandrel back-moving spring is acted on the upper surface of lower main axis.
Location division and lower tool mandrel are connected as a single entity structure in coil.The axial line of location division and lower tool core in coil The axial line of axle is overlapped.
In above-mentioned winding mechanism, there is interior the end of a thread to determine for the one end of location division away from lower tool mandrel in described coil Position groove, has the end of a thread support arm being stuck in described interior the end of a thread locating slot, in interior the end of a thread locating slot in lower annular end cap Notch side has the top positioning boss and described top positioning boss that protrude from location division upper surface in coil close to interior The side of the end of a thread locating slot has the locating surface that the notch side wall with above-mentioned interior the end of a thread locating slot is flushed.
The top positioning boss combination locating surface of setting, it can omit thread drawing mechanism, i.e. the end of a thread can be directed along positioning Walk about to be crushed on the end of a thread support arm downwards.
In above-mentioned winding mechanism, being arranged with described lower de- material thimble can force the lower de- material thimble multiple downwards The thimble spring of position, the upper end of thimble spring acts on lower annular end cap lower surface, and lower end acts on lower de- material thimble lower end On block piece.
Lower de- material thimble has four and even circumferential is distributed.
In above-mentioned winding mechanism, described lower annular end cap lower surface is provided with annular thimble fixed plate, in lower annular End cap is provided with some upper thimble patchholes, in annular thimble fixed plate provided with some and described upper thimble patchholes one by one Corresponding lower thimble patchhole and described upper thimble patchhole aperture are more than the aperture of lower thimble patchhole, and lower de- material thimble is inserted Insert in the hole and consolidate in lower de- material thimble upper end provided with annular thimble can be ridden in described upper thimble patchhole and lower thimble The circular orientation face of fixed board upper surface, the upper end of thimble spring acts on annular thimble fixed plate lower surface.
The annular thimble fixed plate of setting, it can be used for the positioning of lower de- material thimble, i.e. insert in lower de- material thimble After thimble patchhole and lower thimble insert in the hole, there is drop in upper end and the lower annular end cap upper surface of lower de- material thimble, now Only need to fix annular thimble fixed plate so as to process while carrying out lower de- material thimble upper end and lower annular end cap upper surface, It ensure that the upper end end face of lower de- material thimble and the upper surface flush of lower annular end cap.
The bearing pin being located above mandrel cross through hole is provided with above-mentioned winding mechanism, in the middle part of described lower tool mandrel Hole, is equipped with transverse pin in lower main axis upper end, and described transverse pin is inserted in pin shaft hole and the aperture of pin shaft hole is more than horizontal stroke To the external diameter of pin.
The pin shaft hole combination transverse pin of setting, it can realize that circumferential fixation may move with axial, simple in construction And stability in use is very good.
In above-mentioned winding mechanism, end cap fixed seat is provided with the top of described lower main axis, described lower annular end cap is consolidated It is scheduled on above end cap fixed seat, the mandrel through hole passed through at end cap fixed seat center provided with tool mandrel under supplying is fixed in end cap Some thimble through holes inserted one by one positioned at mandrel through hole periphery and for described lower de- material thimble are additionally provided with seat.
In above-mentioned winding mechanism, C-shaped distance piece is provided with end cap fixed seat, if being equipped with end cap fixed seat The bolt of cover done the resigning hole through C-shaped distance piece and be threadedly coupled with the tapped blind hole on lower annular end cap lower surface.
The end cap fixed seat and C-shaped distance piece of setting, it can further improve installation fixed efficiency, meanwhile, also improve Fixed stability.
In above-mentioned winding mechanism, it is arranged with respectively on every butt bonnet bolt positioned at C-shaped distance piece and lower annular end Interval support set between lid.
The interval support set of setting, it can improve the stability of both cooperations.
In above-mentioned winding mechanism, lifting driving ring includes two pieces of hemizonids for being symmetrical arranged and being mutually butted, two pieces It is fixedly connected between the two ends of hemizonid by Detachable connection structure.
Two pieces of hemizonids, it can improve production efficiency in order to dismount.
In above-mentioned winding mechanism, described Detachable connection structure includes the lower fixture positioned at hemizonid lower surface With the upper fixing element positioned at hemizonid upper surface, it is equipped with the two ends of upper fixing element and is each passed through every piece of hemizonid and docks one end Driving collar bolt, driving collar bolt be threadedly coupled with the screw on lower fixture.
In above-mentioned winding mechanism, the limited block being located at below lifting driving ring is provided with lower main axis.
Limited block can avoid lifting driving ring from excessively moving down.
In above-mentioned winding mechanism, wire harness is connected with described temperature sensor, is provided with and is located in lower main axis outer wall Lower annular end cap lower section and threading cover that can be with lower main axis outer wall formation threading passage, are additionally provided with and lower master in the lower end of lower main axis The threading hole of connection inside axle, wire harness sequentially passes through threading passage and threading hole and inserted in lower main axis.
The threading cover combination threading hole of setting, its can effective protection wire integrality.
In above-mentioned winding mechanism, described described upper main shaft is cylindrical in shape, and described upper tool is inserted in including upper end Upper tool mandrel in upper main shaft, annular end cap is connected with the lower end of upper tool mandrel, and the upper end of lower tool mandrel is stretched Go out and form coil thickness gap between upper annular end cap lower surface to lower annular end cap upper surface, under upper tool mandrel End is connected with the thread depressing mechanism that wire rod head can be made to be pressed in lower annular end cap, is provided with some and takes off on upper annular end cap Expect thimble, the lower end surface of upper de- material thimble is flushed with the lower surface of upper annular end cap, institute can be driven by being provided with upper main shaft The upper de- material drive mechanism that the upper de- material thimble stated is lifted in vertical direction.
In above-mentioned winding mechanism, described upper de- material drive mechanism includes being enclosed on the up stripper of main shaft lower end, The upper end and described upper de- material thimble that up stripper is located at upper de- material thimble are connected with upper de- material cylinder.When upper de- material gas The lower end of de- material thimble can be forced to extend out to the lower surface of annular end cap during cylinder downward actuation, that is, reach the mesh of de- material 's.
In above-mentioned winding mechanism, described upper annular end cap upper surface is provided with the upper Blind locating holes being vertically arranged, Upper temperature sensor is provided with upper Blind locating holes, the sensor installing blind being vertically arranged is provided with lower annular end cap lower surface, Lower temperature sensor is installed in sensor installing blind;Described upper annular end cap be circumferentially with two be symmetrical arranged and to The upper detection convex shoulder of outer protrusion, being circumferentially with two and be symmetrical arranged and outwardly lower detection convex shoulder in lower annular end cap, Described upper detection convex shoulder and lower detection convex shoulder are shifted to install, and being provided with upper main shaft can be with upper main shaft synchronization lifting and energy With the first spacing detection bar of lower detection convex shoulder upper surface, being provided with upper main shaft can be with upper main shaft synchronization lifting Second spacing detection bar, being connected with the lower end of the second spacing detection bar can be with the lower spiral elasticity for detecting convex shoulder upper surface Sensor.
The blind hole combination temperature sensor of setting, when it can detect winding operation above and below tool working face actual temperature Degree, can not only be improved around line mass, but also significantly reduce the waste of the energy, and detection temperature is more accurate.
The the first spacing detection bar set combines the second spacing detection bar and spiral elasticity sensor, and it can each Autonomous test Height gap between different tools up and down, when the height gap between any one tool up and down is not in setting range, Realized and adjusted by lift actuator.
Compared with prior art, the advantage of this winding mechanism is:
1st, the clutch transmission combination drives terminal set, it may insure the synchronous axial system of lower main axis, improves Coiling precision and around line mass, a drives terminal of setting which not only reduces manufacturing cost, but also is reduced overall Volume and the overall weight mitigated, design is more reasonable and practicality is stronger.
2nd, the counter motion drive mechanism set can drive lower de- material thimble and lower main axis reversely same as a power Shi Yundong, it not only reduces the volume of tool, and also reduces manufacturing cost, in addition, de- material is more efficient and more accords with The development trend of social technology before being fated.
3rd, it is simple in construction and easily fabricated.
4th, the blind hole combination temperature sensor set, when it can detect winding operation above and below tool working face reality Temperature, can not only be improved around line mass, but also significantly reduce the waste of the energy, and detection temperature is more accurate.
5th, the development trend of current social technology is met.
Brief description of the drawings
Fig. 1 is the structural representation that the utility model is provided.
Fig. 2 is the cross section structure diagram that the utility model is provided.
Fig. 3 is the lower jig structure schematic diagram that the utility model is provided.
Fig. 4 is the lower jig structure schematic diagram that the utility model is provided.
Fig. 5 is the lower tool cross section structure diagram that the utility model is provided.
Fig. 6 is the lower tool configuration schematic diagram that the utility model is provided.
Fig. 7 is the lower tool top structure schematic diagram that the utility model is provided.
Fig. 8 is the lower annular end cap structural representation that the utility model is provided.
Fig. 9 is the partial enlargement structural representation in Fig. 1.
Figure 10 is the upper jig structure schematic diagram that the utility model is provided.
Figure 11 is the upper tool cross section structure diagram that the utility model is provided.
Figure 12 is the thread depressing mechanism configuration schematic diagram that the utility model is provided.
Figure 13 is the thread depressing mechanism structural representation that the utility model is provided.
In figure, lower tool Aa, upper tool Ab, rotating disk A31, lower main axis A32, fixed mount A33, upper principal axis A 34, the first spacing Detection bar A341, the second spacing detection bar A342, spiral elasticity sensors A 343, conducting slip ring A344, lift actuator A35, Lower band drive mechanism A36, upper V belt translation structure A37, clutch transmission A38, lower clutch shaft A381, upper clutch shaft A382, from Close pipe A383, lift drive mechanism A384, keyway A385, flat key A386, fitting of non-circular portion A387, fitting of non-circular hole A388, drives terminal A39, motor A391, threading hole A40, transverse pin A41, end cap fixed seat A42, mandrel through hole A43, thimble through hole A44, C-shaped distance piece A45, bolt of cover A46, interval support set A47, limited block A48, threading cover A49, under Location division A51, interior the end of a thread locating slot A511, top positioning boss A512, locating surface A513, bearing pin in tool mandrel A5, coil Hole A52, lower annular end cap A6, lower de- material thimble A61, thimble spring A611, block piece A612, circular orientation face A613, annular Thimble fixed plate A 62, lower thimble patchhole A621, upper thimble patchhole A63, sensor installing blind A64, lower temperature sensor A65, wire harness A651, lower detection convex shoulder A67, counter motion drive mechanism A7, mandrel cross through hole A71, rotating shaft cross through hole A72, lifting driving ring A73, activation lever A74, internal trolley A741, outer roller A742, lifting driving plate A75, lower fixture A76, upper fixing element A77, driving collar bolt A78, mandrel back-moving spring A8, upper tool mandrel A91, upper annular end cap A92, upper temperature Sensors A 921, upper detection convex shoulder A922, thread depressing mechanism A93, line ball is spent to cover A931, line ball head A932, limit pin A933, delay Rush spring A934, holddown spring A935, upper de- material thimble A94, upper de- material drive mechanism A95, up stripper A951, upper de- material gas Cylinder A952.
Embodiment
Specific embodiment the following is utility model and with reference to accompanying drawing, makees further to the technical solution of the utility model Description, but the utility model is not limited to these embodiments.
As shown in Figure 1-2, this winding mechanism includes at least one lower main axis A32 that is vertically arranged on rotating disk A31 and extremely Few one is arranged on the upper principal axis A 34 on fixed mount A33 and being located above lower main axis A32, rotating disk A31 and fixed mount A33 difference It is arranged in frame (not regarded in figure).Lower main axis A32 and upper principal axis A 34 are corresponded, and are controlled under being provided with lower main axis A32 upper end Have Aa, be provided with upper tool Ab in the lower end of upper principal axis A 34, institute can be driven by being connected on every in principal axis A 34 The upper principal axis A 34 stated move down so that upper tool Ab close to lower tool Aa lift actuator A35 and lift actuator A35 Synchronization action, lift actuator A35 is drive cylinder.
Meanwhile, the lower main axis A32 of the present embodiment has four, and upper principal axis A 34 has four, and lower main axis A32 and upper principal axis A 34 Correspond.
Be connected with lower band drive mechanism A36 on described lower main axis A32, lower band drive mechanism A36 include one respectively with The lower timing belt of lower main axis A32 connections, is connected with V belt translation structure A37 in upper principal axis A 34, V belt translation structure A37 on this Including a upper timing belt being connected respectively with upper principal axis A 34, it is connected between lower band drive mechanism and upper V belt translation structure Principal axis A 34 and the clutch transmission A38 of lower main axis A32 synchronous axial systems can be made, described clutch transmission A38 is with driving Dynamic terminal A39 connections
Specifically, as shown in Fig. 2 the clutch transmission A38 of the present embodiment includes being located on rotating disk A31 and and rotating disk A31 rotates the lower clutch shaft A381 of connection, and lower clutch shaft A381 is vertically arranged and is connected with lower band drive mechanism, i.e. lower clutch Axle A381 is connected with lower timing belt, is equipped with fixed mount A33 and is vertically arranged and rotates the upper clutch being connected with fixed mount A33 Axle A382, upper clutch shaft A382 and the connection of upper V belt translation structure, i.e. upper clutch shaft A382 is connected with upper timing belt.In upper clutch Axle A382 lower end is arranged with being capable of relatively upper clutch shaft A382 axial movements and the clutch circumferentially fixed with upper clutch shaft A382 Pipe A383, described clutch pipe A383 is with that can drive clutch pipe A383 to move down so as to be enclosed on the lifting on lower clutch shaft A381 Drive mechanism A384 connections, are provided with circumferential positioning structure between clutch pipe A383 lower end and lower clutch shaft A381 upper end.
Further body, the circumferential positioning structure includes the fitting of non-circular portion A387 for being arranged on lower clutch shaft A381 upper ends, The fitting of non-circular hole A388 cooperated with described fitting of non-circular portion A387 is provided with clutch pipe A383 lower end inner wall. That is, fitting of non-circular portion A387 and fitting of non-circular hole A388 mutual cooperation can realize circumferentially fixed connection, it is ensured that dynamic The transmission of power is in time and validity.
The keyway A385 for axially penetrating through clutch pipe A383 is provided with clutch pipe A383 inwalls, is set in the lower end of upper principal axis A 34 There is the flat key A386 that can be inserted in described keyway A385, and described keyway A385 length is longer than flat key A386 length; By keyway A385 combination flat keys A386 structure, it can realize axial movement and circumferential fixation.
Lift drive mechanism A384 includes being fixed on fixed support on fixed mount A33, be provided with fixed support with from Close the clutch air cylinder A3841 that pipe A383 top axials are fixedly connected.Clutch air cylinder A3841 is by connecting on frame and clutch pipe A383 Hold axial restraint connection.
Further, drives terminal A39 includes motor A391, described motor A391 by drive coordination band with it is upper Clutch shaft A382 connections.
Specifically, as shown in figures 3-8, the lower main axis A32 of the present embodiment is cylindrical in shape, and described lower tool Aa is inserted including lower end Can axially it be lifted and lower tool mandrel along lower main axis A32 in the lower tool mandrel A5 in lower main axis A32, lower tool mandrel A5 Circumferentially fixed connection between A5 and lower main axis A32.
Specifically, the pin shaft hole A52 being located above mandrel cross through hole A71 is provided with the middle part of lower tool mandrel A5, under The upper end of principal axis A 32 is equipped with transverse pin A41, described transverse pin A41 insert in pin shaft hole A52 and pin shaft hole A52 hole Footpath is more than transverse pin A41 external diameter.
The transverse pin A41 combination pin shaft holes A52 of setting structure, it can realize circumferentially fixed connection and can axially rise Drop.
The lower annular end cap A6 being enclosed on the outside of lower tool mandrel A5 upper ends, lower annular are provided with lower tool mandrel A5 upper end End cap A6 upper surfaces are winding operation face, and in coiling, lower tool mandrel A5 upper end extend out to lower annular end cap A6 upper table Face, after coiling is finished, lower tool mandrel A5 upper end is not higher than lower annular end cap A6 upper surface, and the purpose of this action exists In raising coiling and de- material quality.
Specifically, end cap fixed seat A42 is provided with the top of lower main axis A32, end cap fixed seat A42 is fixed by screws in down The top of principal axis A 32, lower annular end cap A6 is fixed on above end cap fixed seat A42, is controlled in the case where end cap fixed seat A42 centers are provided with confession The mandrel through hole A43 that tool mandrel A5 is passed through.Secondly, C-shaped distance piece A45 is provided with end cap fixed seat A42, in end cap fixed seat Be equipped with A42 some resigning holes through C-shaped distance piece A45 and with the tapped blind hole screw thread on lower annular end cap A6 lower surfaces The bolt of cover A46 of connection.
In addition, being arranged with respectively on every butt bonnet bolt A46 between C-shaped distance piece A45 and lower annular end cap A6 Interval support set A47.
Provided with some circle distributions in lower tool mandrel A5 upper ends periphery and can be in vertical side on lower annular end cap A6 To the lower de- material thimble A61 of lifting, lower de- material thimble A61 upper end end face and lower annular end cap A6 upper surface flush, at end Some thimbles inserted one by one positioned at mandrel through hole periphery and for described lower de- material thimble A61 are additionally provided with lid fixed seat A42 Through hole A44.
Annular thimble fixed plate A 62 is provided with lower annular end cap A6 lower surfaces, is provided with lower annular end cap A6 on some Thimble patchhole A63, provided with some one-to-one with described upper thimble patchhole A63 in annular thimble fixed plate A 62 The aperture of lower thimble patchhole A621 and described upper thimble patchhole A63 apertures more than lower thimble patchhole A621, lower de- material Thimble A61 is inserted in described upper thimble patchhole A63 and lower thimble patchhole A621 and is provided with lower de- material thimble A61 upper ends The circular orientation face A613 of the annular upper surface of thimble fixed plate A 62 can be ridden over.
Being provided between lower main axis A32 and lower tool mandrel A5 can drive described lower de- material thimble A61 upper ends upward Extend out to lower annular end cap A6 upper surface and driving described in lower tool mandrel A5 downwards decline so that lower tool mandrel A5 Upper end end face be not higher than the counter motion drive mechanism A7 of lower annular end cap A6 upper surfaces.
Specifically, the counter motion drive mechanism A7 of the present embodiment includes the mandrel horizontal stroke for being arranged on lower tool mandrel A5 lower ends To through hole A71, provided with the rotating shaft cross through hole connected one by one with described mandrel cross through hole A71 two ends on lower main axis A32 A72, and described rotating shaft cross through hole A72 apertures are more than mandrel cross through hole A71 aperture, are arranged with lower main axis A32 Lifting driving ring A73 below lower de- material thimble A61 lower ends, this counter motion drive mechanism A7 are also inserted one by one including two Activation lever A74 in the rotating shaft cross through hole A72, activation lever A74 middle part be hinged with rotating shaft cross through hole A72 and Two activation lever A74 the inner is respectively protruding into mandrel cross through hole A71, and two activation lever A74 outer end is prolonged respectively The long lower section to lifting driving ring A73, is also arranged with the lifting below activation lever A74 outer end on lower main axis A32 Driving plate A75, can drive activation lever A74 outer ends to be swung up so that lifting when lifting driving plate A75 and moving up End in contact under driving ring A73 and lower de- material thimble A61, and can drive activation lever A74 inner to lower swing to force Lower tool mandrel A5 declines downwards.
Prioritization scheme, internal trolley A741 is connected in every activation lever A74 the inner, and internal trolley A741 is located at core It can walk in axle cross through hole A71 and in mandrel cross through hole A71, be connected respectively in every activation lever A74 outer end There is outer roller A742, outer roller A742 can be contacted with lifting driving ring A73 lower surfaces, and the upper table with lifting driving plate A75 Face is contacted.
Secondly, lower tool mandrel A5 upper ends extend out to lower main axis A32 upper surface, in lower tool mandrel A5 upper ends and lower master The mandrel back-moving spring A8 that described lower tool mandrel A5 resets upwards can be forced by being provided between axle A32 upper surface.
Positioned in addition, having in lower tool mandrel A5 upper ends in the coil being in the form of a column in location division A51 and described coil Portion's A51 external diameters are more than lower tool mandrel A5 external diameter, and mandrel back-moving spring A8 upper end is acted in coil under the A51 of location division End, mandrel back-moving spring A8 lower end is acted on lower main axis A32 upper surface.
As shown in fig. 6-7, there is interior the end of a thread locating slot in the one end of the default position portion A51 of coil away from lower tool mandrel A5 A511, has the end of a thread support arm A614 being stuck in described interior the end of a thread locating slot A511, in interior lines in lower annular end cap A6 Head locating slot A511 notch side has the top positioning boss A512 that protrudes from A51 upper surfaces in location division in coil and described Top positioning boss A512 close to interior the end of a thread locating slot A511 side have and above-mentioned interior the end of a thread locating slot A511 notch The locating surface A513 that side wall is flushed.
Further, the thimble spring that the lower de- material thimble A61 can be forced to reset downwards is arranged with lower de- material thimble A61 A611, thimble spring A611 upper end act on lower annular end cap A6 lower surfaces, and lower end acts on lower de- material thimble A61 lower ends On block piece A612, thimble spring A611 upper end acts on the annular lower surface of thimble fixed plate A 62.
Prioritization scheme, as shown in figures 3-8, the lifting driving ring A73 of the present embodiment are symmetrical arranged and mutually right including two pieces It is fixedly connected between the hemizonid connect, the two ends of two pieces of hemizonids by Detachable connection structure.The Detachable connection structure bag The lower fixture A76 and the upper fixing element A77 positioned at hemizonid upper surface positioned at hemizonid lower surface are included, in upper fixing element A77 Two ends be equipped with and be each passed through the driving collar bolt A78 that every piece of hemizonid docks one end, driving collar bolt A78 and lower fixture Screw threaded connection on A76.
The limited block A48 being located at below lifting driving ring A73 is provided with lower main axis A32.
The sensor installing blind A64 being vertically arranged is provided with lower annular end cap A6 lower surfaces, in sensor installing blind Lower temperature sensor A65 is installed in A64.Wire harness A651 is connected with lower temperature sensor A65, is set in lower main axis A32 outer walls Have below lower annular end cap A6 and the threading cover A49 of threading passage can be formed with lower main axis A32 outer walls, threading cover A49 is horizontal It is V-shaped to section.Be additionally provided with the threading hole A40 connected with inside lower main axis A32 in lower main axis A32 lower end, wire harness A651 according to It is secondary to pass through threading passage and threading hole A40 and insert in lower main axis A32.
Specifically, as shown in figs. 9-11, the upper principal axis A 34 of the present embodiment is cylindrical in shape, and described upper tool Ab includes upper end The upper tool mandrel A91 inserted in principal axis A 34, is connected with annular end cap A92 in upper tool mandrel A91 lower end, and under Tool mandrel A5 upper end extend out to behind lower annular end cap upper surface and forms coil thickness between upper annular end cap A92 lower surfaces Gap, the thread depressing mechanism that wire rod head can be made to be pressed in lower annular end cap A6 is connected with upper tool mandrel A91 lower end A93。
As figs 11-13, thread depressing mechanism A93 includes the line ball set A931 being vertically arranged, and A931 is covered in line ball Provided with that can cover the line ball head A932 that A931 is lifted in vertical direction with respect to line ball, line ball head A932 upper ends insert in line ball set Being provided with A931 and between line ball head A932 and line ball set A931 is used to prevent described line ball head A932 from excessively moving down The limitation pin A933 excessively moved up, buffer spring A934 is cased with line ball set A931 peripheries, buffer spring A934's Lower end act on limitation pin on, buffer spring A934 upper end act on tool mandrel A91 and buffer spring A934 with The continuous rising of limitation pin so as to constantly compress, holddown spring A935, holddown spring A935 are provided with line ball set A931 Lower end be enclosed on line ball head A932 upper ends periphery and act on the lower stop part of line ball head A932 upper ends, as buffer spring A934 Holddown spring A935 upper end is acted on the upper stop part of line ball set A931 upper ends when constantly being compressed, and under line ball head A932 End is inserted into interior the end of a thread locating slot A511 and the end of a thread is pressed on the end of a thread support arm A614.
Holddown spring A935 elastic force is more than buffer spring A934 elastic force.
The bar hole being provided with A931 for the insertion of limitation pin A933 two ends is covered in line ball.
The lower end surface and upper ring that material thimble A94, upper de- material thimble A94 are taken off on some are provided with upper annular end cap A92 Shape end cap A92 lower surface is flushed, and described upper de- material thimble A94 can be driven in vertical direction by being provided with upper principal axis A 34 The upper de- material drive mechanism A95 of lifting.
Secondly, upper locating ring A923 is provided with upper annular end cap A92 upper surfaces, provided with some on upper annular end cap A92 Above the macropore of de- material thimble A94 insertions, is provided with some and described one-to-one aperture of macropore on upper locating ring, upper de- Material thimble A94 lower ends are provided with the upper locating surface that can be fitted with upper locating ring lower surface.
The upper locating ring A923 combination apertures set, it can be in order to dismounting the positioning after upper de- material thimble A94, it is ensured that after The lower end surface of upper de- material thimble A94 after continuous grinding machine processing is flushed with upper annular end cap A92 lower surface.
Upper de- material drive mechanism A95 includes the up stripper A951 for being enclosed on main shaft lower end, and up stripper is located at upper de- material The upper end of thimble and described upper de- material thimble is connected with upper de- material cylinder A952.The energy when upper de- material cylinder downward actuation Enough force the lower end of de- material thimble to extend out to the lower surface of annular end cap, that is, reach the purpose of de- material.
The upper Blind locating holes being vertically arranged are provided with upper annular end cap A92 upper surfaces, upper temperature is provided with upper Blind locating holes Sensors A 921 is spent, the conducting slip ring A344 for rotating and being connected with upper principal axis A 34 is provided with the top of upper principal axis A 34, upper temperature is passed Sensor A921 is electrically connected with by upper wire harness and conducting slip ring A344, i.e. the conducting slip ring A344 of setting, and it, which can be realized, continues Temperature monitoring.Conducting slip ring A344 is prior art.
The blind hole combination temperature sensor of setting, when it can detect winding operation above and below tool working face actual temperature Degree, can not only be improved around line mass, but also significantly reduce the waste of the energy, and detection temperature is more accurate.
It is symmetrical arranged and outwardly upper detection convex shoulder as shown in figure 9, being circumferentially with two in upper annular end cap A92 A922, being circumferentially with two and be symmetrical arranged and outwardly lower detection convex shoulder A67, described upper inspection in lower annular end cap A6 Survey convex shoulder A922 and lower detection convex shoulder A67 to shift to install, being provided with upper principal axis A 34 can be with the upper synchronization lifting of principal axis A 34 And can be with lower the first spacing detection bar A341 for detecting convex shoulder A67 upper surfaces, being provided with upper principal axis A 34 can be with upper Second spacing detection bar A342 of the synchronization lifting of principal axis A 34, being connected with the second spacing detection bar A342 lower end can be with lower inspection The spiral elasticity sensors A 343 of convex shoulder A67 upper surfaces is surveyed, spiral elasticity sensors A 343 is prior art.
The the first spacing detection bar set combines the second spacing detection bar and spiral elasticity sensor, and it can each Autonomous test Height gap between different tools up and down, when the height gap between any one tool up and down is not in setting range, Realized and adjusted by lift actuator.
As shown in figs. 9-10, the first spacing detection bar A341 and the second spacing detection bar A342 are separately fixed at lifting pressing plate On A345, and the second spacing detection bar A342 upper end is connected with the lifting seat A346 being enclosed in upper principal axis A 34, lift actuator A35 is connected with lifting seat A346.
The operation principle of the present embodiment is as follows:
During winding state:
Clutch transmission A38 is in mated condition, i.e. lift drive mechanism A384 drivings clutch pipe A383 lower end and Lower clutch shaft A381 upper end coordinates, and upper main shaft now moves down to force to be left between annular end cap and lower annular end cap The gap of one air core coil thickness, start drives terminal A39 drive on clutch shaft A382 rotation, drives terminal A39 drive from Close transmission mechanism A38 and the lower band drive mechanism A36 being connected with clutch transmission A38 to rotate with upper V belt translation structure, i.e. band The synchronous axial system of upper main shaft and lower main axis is moved;
During winding state, location division A51 is in and extend out to lower annular in the coil being in the form of a column of lower tool mandrel A5 upper ends End cap A6 upper supernatant phases, the end of a thread is towed to interior the end of a thread locating slot A511 and relies on top positioning boss A512 and locating surface Positioning is realized in A513 effect, then forces the end of a thread to be pressed on the end of a thread support arm A614 by thread depressing mechanism, now, lower main axis The rotation of A32 and upper main shaft is so that line is peripherally and outwardly coiled along location division A51 in coil.
During de- material state:
First, upper de- material thimble A94 moves down in the presence of upper de- material drive mechanism A95, so as to avoid sky Wire-core coil is sticked on annular end cap.
Secondly, lifting driving plate A75 is moved up in the presence of power straight up, lifting driving ring A73 quilts now Movement is driven up, lifting driving ring A73 contacts to force activation lever with the outer roller A742 of activation lever A74 outer ends A74 outer ends are swung up, and end in contact under lifting driving ring A73 and lower de- material thimble A61 is so as to force lower de- material thimble A61 by under Air core coil jack-up on annular end cap A6 upper surfaces, that is, complete de- material, and activation lever A74 the inner drives to lower swing, Drive location division A51 upper surfaces in lower tool mandrel A5 and coil to be not higher than lower annular end cap A6 upper surface, that is, realize De- material operation.
Specific embodiment described herein is only to the utility model spirit explanation for example.The utility model institute Category those skilled in the art can make various modifications or supplement or using similar to described specific embodiment Mode substitute, but without departing from spirit of the present utility model or surmount scope defined in appended claims.

Claims (10)

1. a kind of winding mechanism, it is characterised in that mechanism includes at least one lower main axis being vertically arranged on rotating disk (A31) (A32) it is arranged on at least one on fixed mount (A33) and the upper main shaft (A34) above lower main axis (A32), lower main axis (A32) corresponded with upper main shaft (A34), lower tool (Aa) is provided with the upper end of lower main axis (A32), in upper main shaft (A34) Lower end is provided with upper tool (Ab), and described upper main shaft (A34) can be driven downwards by being connected on every on main shaft (A34) Lift actuator (A35) and lift actuator (A35) synchronization action so that the close lower tool (Aa) of upper tool (Ab) are moved, Lower band drive mechanism (A36) is connected with described lower main axis (A32), upper V belt translation structure is connected with upper main shaft (A34) (A37), being connected between lower band drive mechanism and upper V belt translation structure can make main shaft (A34) same with lower main axis (A32) The clutch transmission (A38) rotated is walked, described clutch transmission (A38) is connected with drives terminal (A39).
2. winding mechanism according to claim 1, it is characterised in that described clutch transmission (A38) includes wearing Rotate the lower clutch shaft (A381) that is connected on rotating disk (A31) and with rotating disk (A31), lower clutch shaft (A381) be vertically arranged and with Lower band drive mechanism is connected, and is equipped with fixed mount (A33) and is vertically arranged and rotates the upper clutch being connected with fixed mount (A33) Axle (A382), upper clutch shaft (A382) and the connection of upper V belt translation structure, being arranged with the lower end of upper clutch shaft (A382) being capable of phase To upper clutch shaft (A382) axial movement and the clutch pipe (A383) circumferentially fixed with upper clutch shaft (A382), described clutch pipe (A383) with that clutch pipe (A383) can be driven to move down so as to be enclosed on the lift drive mechanism on lower clutch shaft (A381) (A384) connect, circumferential positioning structure is provided between the lower end of clutch pipe (A383) and the upper end of lower clutch shaft (A381).
3. winding mechanism according to claim 2, it is characterised in that described clutch pipe (A383) inwall is passed through provided with axial direction Clutch pipe (A383) keyway (A385) is worn, being provided with the lower end of upper main shaft (A34) can insert in described keyway (A385) Flat key (A386), and described keyway (A385) length is longer than flat key (A386) length;Described circumferential positioning structure bag The fitting of non-circular portion (A387) for being arranged on lower clutch shaft (A381) upper end is included, is provided with the lower end inner wall of clutch pipe (A383) The fitting of non-circular hole (A388) cooperated with described fitting of non-circular portion (A387).
4. the winding mechanism according to Claims 2 or 3, it is characterised in that described upper V belt translation structure (A37) includes one The upper timing belt that root is connected with upper main shaft (A34) respectively, described upper clutch shaft (A382) is connected with upper timing belt;Under described V belt translation structure (A36) includes the lower timing belt that be connected respectively with lower main axis (A32), described lower clutch shaft (A381) and Lower timing belt connection;Described drives terminal (A39) includes motor (A391), and described motor (A391) is by passing Dynamic timing belt is connected with upper clutch shaft (A382).
5. the winding mechanism according to claim 1 or 2 or 3, it is characterised in that described lower main axis (A32) are cylindrical in shape, institute The lower tool (Aa) stated includes the lower tool mandrel (A5) that lower end is inserted in lower main axis (A32), and lower tool mandrel (A5) being capable of edge Lower main axis (A32) axially lifting and circumferentially fixed connection between lower tool mandrel (A5) and lower main axis (A32), in lower tool core The upper end of axle (A5) is provided with the lower annular end cap (A6) being enclosed on the outside of lower tool mandrel (A5) upper end, on lower annular end cap (A6) Provided with some circle distributions in the lower de- material thimble that lower tool mandrel (A5) upper end is peripheral and can be lifted in vertical direction (A61), the upper end end face of lower de- material thimble (A61) and the upper surface flush of lower annular end cap (A6), in lower main axis (A32) with Being provided between tool mandrel (A5) can drive described lower de- material thimble (A61) upper end to protrude upward to lower annular end cap (A6) Upper surface and driving described in lower tool mandrel (A5) downwards decline so that the upper end end face of lower tool mandrel (A5) is not high Counter motion drive mechanism (A7) in lower annular end cap (A6) upper surface.
6. winding mechanism according to claim 5, it is characterised in that described counter motion drive mechanism (A7) includes setting The mandrel cross through hole (A71) in lower tool mandrel (A5) lower end is put, is provided with horizontal with described mandrel on lower main axis (A32) The rotating shaft cross through hole (A72) that through hole (A71) two ends are connected one by one, and described rotating shaft cross through hole (A72) aperture is more than core The aperture of axle cross through hole (A71), is arranged with the lifting below lower de- material thimble (A61) lower end on lower main axis (A32) Driving ring (A73), this counter motion drive mechanism (A7) is also inserted in the rotating shaft cross through hole (A72) one by one including two Activation lever (A74), the middle part of activation lever (A74) is hinged and two activation levers (A74) with rotating shaft cross through hole (A72) The inner be respectively protruding into in mandrel cross through hole (A71), the outer end of two activation levers (A74) extends to lifting driving respectively The lower section of ring (A73), is also arranged with the lifting driving plate below activation lever (A74) outer end on lower main axis (A32) (A75), when lifting driving plate (A75) and moving up activation lever (A74) outer end can be driven to be swung up so that lifting End in contact under driving ring (A73) and lower de- material thimble (A61), and activation lever (A74) can be driven inner to lower swing from And force the decline downwards of lower tool mandrel (A5).
7. winding mechanism according to claim 6, it is characterised in that connect respectively in the inner of every activation lever (A74) Internal trolley (A741) is connected to, internal trolley (A741) is located in mandrel cross through hole (A71) and can be at mandrel cross through hole (A71) Interior walking, outer roller (A742) is connected in the outer end of every activation lever (A74), and outer roller (A742) can drive with lifting Rotating ring (A73) lower surface is contacted, and the upper surface with lifting driving plate (A75).
8. winding mechanism according to claim 6, it is characterised in that described lower tool mandrel (A5) upper end is extend out to down The upper surface of main shaft (A32), institute can be forced by being provided between lower tool mandrel (A5) upper end and the upper surface of lower main axis (A32) The mandrel back-moving spring (A8) that the lower tool mandrel (A5) stated resets upwards;Energy is arranged with described lower de- material thimble (A61) The thimble spring (A611) for enough forcing the lower de- material thimble (A61) to reset downwards, the upper end of thimble spring (A611) is acted on down Annular end cap (A6) lower surface, lower end is acted on the block piece (A612) of lower de- material thimble (A61) lower end.
9. winding mechanism according to claim 5, it is characterised in that described upper main shaft (A34) is cylindrical in shape, and described is upper Tool (Ab) includes the upper tool mandrel (A91) that upper end is inserted in main shaft (A34), connects in the lower end of upper tool mandrel (A91) Annular end cap (A92) is connected to, and the upper end of lower tool mandrel (A5) is extend out to behind lower annular end cap upper surface and upper annular end Formation coil thickness gap between (A92) lower surface is covered, wire head can be made by being connected with the lower end of upper tool mandrel (A91) Portion is pressed on the thread depressing mechanism (A93) in lower annular end cap (A6), and some de- material thimbles are provided with upper annular end cap (A92) (A94), the lower end surface of upper de- material thimble (A94) is flushed with the lower surface of upper annular end cap (A92), on upper main shaft (A34) Provided with the upper de- material drive mechanism (A95) that described upper de- material thimble (A94) can be driven to be lifted in vertical direction.
10. winding mechanism according to claim 9, it is characterised in that described upper annular end cap (A92) upper surface is provided with The upper Blind locating holes being vertically arranged, are provided with upper temperature sensor (A921), under lower annular end cap (A6) in upper Blind locating holes Surface is provided with the sensor installing blind (A64) being vertically arranged, and lower TEMP is provided with sensor installing blind (A64) Device (A65);Described upper annular end cap (A92) is circumferentially with two and is symmetrical arranged and outwardly upper detection convex shoulder (A922), being circumferentially with two and be symmetrical arranged and outwardly lower detection convex shoulder (A67) in lower annular end cap (A6), described Upper detection convex shoulder (A922) and lower detection convex shoulder (A67) shift to install, provided with can be with upper main shaft on upper main shaft (A34) (A34) synchronization lifting and the first spacing detection bar (A341) that can be with lower detection convex shoulder (A67) upper surface, in upper main shaft (A34) being provided with can be with the second spacing detection bar (A342) of upper main shaft (A34) synchronization lifting, in the second spacing detection bar (A342) lower end is connected with spiral elasticity sensor (A343) that can be with lower detection convex shoulder (A67) upper surface.
CN201720430778.5U 2017-04-24 2017-04-24 Winding mechanism Withdrawn - After Issue CN206619499U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720430778.5U CN206619499U (en) 2017-04-24 2017-04-24 Winding mechanism

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Application Number Priority Date Filing Date Title
CN201720430778.5U CN206619499U (en) 2017-04-24 2017-04-24 Winding mechanism

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107026008A (en) * 2017-04-24 2017-08-08 浙江田中精机股份有限公司 Air core coil spooling equipment
CN108597852A (en) * 2018-06-01 2018-09-28 遵义长征汽车零部件有限公司 A kind of ignition coil armature winding winding fixture

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107026008A (en) * 2017-04-24 2017-08-08 浙江田中精机股份有限公司 Air core coil spooling equipment
CN108597852A (en) * 2018-06-01 2018-09-28 遵义长征汽车零部件有限公司 A kind of ignition coil armature winding winding fixture

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