CN206550447U - A kind of bevel gear generating milling head - Google Patents
A kind of bevel gear generating milling head Download PDFInfo
- Publication number
- CN206550447U CN206550447U CN201720033587.5U CN201720033587U CN206550447U CN 206550447 U CN206550447 U CN 206550447U CN 201720033587 U CN201720033587 U CN 201720033587U CN 206550447 U CN206550447 U CN 206550447U
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- China
- Prior art keywords
- gear
- motor
- cutterhead
- sliding block
- cage chair
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Abstract
The utility model is related to gear machining apparatus technical field, specifically related to a kind of bevel gear generating milling head, it includes cutterhead, bottom plate, spacing regulating block, middle supporting plate, mounting plate, sector gear, supporting platen, cage chair bearing block, servomotor, motor gear, electric pushrod, sliding block secondary A, regulation screw mandrel, handwheel, sliding block secondary B, motor.Cutterhead is provided with the left of the bottom plate bottom surface, motor is provided with the right side of the bottom plate bottom surface, the motor is connected by transmission belt with cutterhead, driving cutterhead makees uninterrupted rotation cutting;Cutterhead and motor formation the cutting component;It devises this set generating milling head with the formation basic theory of the form of gear tooth, it can be arranged in tooth bad production equipment, link to form bevel gear gear blank, tooth Profile Machining all-in-one with the equipment work-piece main shaft, it is to avoid little gear clamping problem and secondary clamping error, while improving operating efficiency.
Description
【Technical field】
The utility model is related to gear machining apparatus technical field, and in particular to a kind of bevel gear generating milling head.
【Background technology】
Using the transmission of small module Bevel Gears in medical-dental operation.More than 200,000 turns of product requirement rotating speed, and have
Higher noise, vibration, temperature rise and index of aging, this require bevel gear have higher meshing performance, tooth form it is correct with
It is no most important.Existing form cutting processing does not reach above-mentioned requirements.Because cutter has abrasion, also inconvenience grinding, therefore
The uniformity of product is also poor.
【Utility model content】
The purpose of this utility model be for prior art defect and not enough there is provided a kind of bevel gear generating milling
Head, it devises this set generating milling head with the formation basic theory of the form of gear tooth, can be arranged in tooth bad production equipment, with this
Equipment work-piece main shaft links to form bevel gear gear blank, tooth Profile Machining all-in-one, it is to avoid little gear clamping problem and secondary clamping
Error, while improving operating efficiency.
A kind of bevel gear generating milling head described in the utility model, it include cutterhead, bottom plate, spacing regulating block,
Middle supporting plate, mounting plate, sector gear, supporting platen, cage chair bearing block, servomotor, motor gear, electric pushrod, sliding block pair
Cutterhead is provided with the left of A, regulation screw mandrel, handwheel, sliding block secondary B, motor, the bottom plate bottom surface, the bottom plate bottom surface is right
Side is provided with motor, and the motor is connected by driving belt with cutterhead, and driving cutterhead makees uninterrupted rotary cutting
Tooth;Cutterhead and motor formation the cutting component;
It is provided with the bottom plate on sliding block secondary B, sliding block secondary B and is provided with middle supporting plate, is set between bottom plate and middle supporting plate
Regulation screw mandrel is equipped with, the regulation screw mandrel is interspersed in sliding block secondary B, the regulation screw mandrel outboard end is provided with handwheel;
Setting limited location regulating block on some spacing holes, spacing hole is provided with the preceding surface of the middle supporting plate, support in this
Sliding block secondary A is provided with plate, electric pushrod is provided with the sliding block secondary A;Mounting plate is provided with the sliding block secondary A;
The mounting plate upper left side is provided with sector gear, mounting plate right side and is provided with motor gear, motor gear with
Sector gear is meshed;Supporting platen is provided with above the motor gear, supporting platen upper left side is provided with cage chair bearing block,
Cage chair bearing block is connected by cage chair axle with sector gear;Right side is provided with servomotor in the supporting platen;The servo
Motor is connected by its arbor with motor gear, motor gear spinning movement, and motor gear drives the sector engaged
Gear rotates, and sector gear rotates around cage chair axle;The servomotor, cage chair bearing block, sector gear, motor gear and on
Supporting plate formation cage chair component;Cage chair component is arranged on the fixed support of lathe.
Further, the cutterhead adjusts offset by micromatic setting;The micromatic setting is by spacing regulating block, electricity
Dynamic push rod, line slideway, sliding block pair composition, micromatic setting are arranged between mounting plate and middle supporting plate, and mounting plate bottom surface is gradient
For 100:1 symmetrical notch, spacing regulating block upper end insertion groove is intraoral, spacing regulating block position different in slot, slot
The space of both sides is different, using the electric pushrod 11 on middle supporting plate, pushes or pulls on mounting plate to eliminate the gap in slot,
So as to obtain the offset or dish of micro cutter head center and the left or right at cage chair axle center;When spacing regulating block shifts bottom onto to the left
When, regulation gap is 0.00 millimeter, i.e. cutter head center and cage chair center superposition;When shifting bottom onto to the right, regulation gap is ± 1.00
Millimeter;Total regulated quantity is 0-± 1.00 millimeters.
Further, the sector gear is double-layer gear, and upper strata gear empty set is on cage chair axle, equipped with strong between two layers
Power spring, makes two-wheel stagger, to eliminate running clearance during gear drive.
After said structure, the utility model has the beneficial effect that:A kind of bevel gear generating described in the utility model
Milling head, it devises this set generating milling head with the formation basic theory of the form of gear tooth, can be arranged in tooth bad production equipment,
Link to form bevel gear gear blank, tooth Profile Machining all-in-one with the equipment work-piece main shaft, it is to avoid little gear clamping problem and secondary
Clamping error, while improving operating efficiency, can use linear edge cutterhead, be that voluntarily grinding knife tool is brought convenience, subtract
Cutter use cost is lacked.
【Brief description of the drawings】
Accompanying drawing described herein is to be further understood for providing to of the present utility model, constitutes one of the application
Point, but do not constitute to it is of the present utility model it is improper limit, in the accompanying drawings:
Fig. 1 is the utility model structural representation;
Fig. 2 is rear apparent direction dimensional structure diagram of the present utility model.
Description of reference numerals:
1st, cutterhead;2nd, bottom plate;3rd, spacing regulating block;4th, middle supporting plate;5th, mounting plate;6th, sector gear;7th, supporting platen;
8th, cage chair bearing block;9th, servomotor;10th, motor gear;11st, electric pushrod;12nd, sliding block secondary A;13rd, handwheel;14th, sliding block pair
B;15th, motor;16th, screw mandrel is adjusted;17th, driving belt.
【Embodiment】
Describe the utility model in detail below in conjunction with accompanying drawing and specific embodiment, illustrative examples therein with
And illustrate only to be used for explaining the utility model, but be not intended as limiting of the present utility model.
As shown in Figure 1 and Figure 2, a kind of bevel gear generating milling head described in present embodiment, it include cutterhead 1,
Bottom plate 2, spacing regulating block 3, middle supporting plate 4, mounting plate 5, sector gear 6, supporting platen 7, cage chair bearing block 8, servomotor
9th, motor gear 10, electric pushrod 11, sliding block secondary A12, regulation screw mandrel 16, handwheel 13, sliding block secondary B14, motor 15, described
Cutterhead 1 is provided with the left of the bottom surface of bottom plate 2, motor 15, the motor 15 are provided with the right side of the bottom surface of bottom plate 2
It is connected by driving belt 17 with cutterhead 1, driving cutterhead makees uninterrupted rotation cutting;The cutterhead 1 and motor 15 are formed
Cutting component;
It is provided with the bottom plate 2 on sliding block secondary B14, sliding block secondary B14 and is provided with middle supporting plate 4, bottom plate 2 and middle supporting plate
Regulation screw mandrel 16 is provided between 4, the regulation screw mandrel 16 is interspersed in sliding block secondary B14, and the regulation screw mandrel outboard end is provided with hand
Wheel 13;
It is provided with the preceding surface of the middle supporting plate 4 on some fixing holes, spacing hole and limited location regulating block 3 is set, in this
Sliding block secondary A12 is provided with supporting plate 4, electric pushrod 11 is provided with the sliding block secondary A12;It is provided with the sliding block secondary A12
Supporting plate 5;
The upper left side of mounting plate 5 is provided with right side on sector gear 6, mounting plate 5 and is provided with motor gear 10, motor tooth
Wheel 10 is meshed with sector gear 6;The top of motor gear 10 is provided with supporting platen 7, and the upper left side of supporting platen 7 is provided with
Cage chair bearing block 8, cage chair bearing block 8 is connected by cage chair axle with sector gear 6;Right side, which is provided with, in the supporting platen 7 watches
Take motor 9;The servomotor 9 is connected by its arbor with motor gear 10, the spinning movement of motor gear 10, motor tooth
Wheel 10 drives the sector gear 6 engaged to rotate, and sector gear 6 rotates around cage chair axle;The servomotor 9, cage chair axle
Bearing 8, sector gear 6, motor gear 10 and the formation cage chair component of mounting plate 5;Cage chair component is arranged on the fixed support of lathe
On.
Further, the cutterhead 1 adjusts offset by micromatic setting;The micromatic setting by spacing regulating block 3,
Electric pushrod 11, line slideway, sliding block pair 12 are constituted, and micromatic setting is arranged between mounting plate 5 and middle supporting plate 4, the bottom of mounting plate 5
Gradient face is 100:1 symmetrical notch, the spacing upper end insertion groove of regulating block 3 is intraoral, and spacing regulating block 3 is different in slot
Position, the space of slot both sides is different, using the electric pushrod 11 on middle supporting plate, pushes or pulls on mounting plate to eliminate slot
In gap, so as to obtain the offset or dish of the left or right at micro cutter head center and cage chair axle center;When spacing regulating block to
When bottom is shifted on a left side onto, regulation gap is 0.00 millimeter, i.e. cutter head center and cage chair center superposition;When shifting bottom onto to the right, gap is adjusted
For ± 1.00 millimeters;Total regulated quantity is 0-± 1.00 millimeters.(there are 100 times of effects of amplification, that is, be intended to set 0.01 millimeter inclined
The heart is away from sliding block is adjustable 1 millimeter).
Further, the sector gear 6 is double-layer gear, and upper strata gear empty set is equipped with cage chair axle between two layers
Brute spring, makes two-wheel stagger, to eliminate running clearance during gear drive.
Operation principle of the present utility model is as follows:
1) cutting part:By cutterhead 1 and motor 15, on bottom plate 2, motor is driven by driving belt 17
Cutterhead makees uninterrupted rotation cutting;In order to improve cutting effect:Knife cutting sword is divided into cutting to left and right sword, and cutting edge presses respective sword
Bicker degree is ground, and the total cutting edge number of cutterhead must be even number, and left and right sword mutually staggers;
2) cage chair part:Cage chair is exactly the mechanism for controlling cutter around production shape wheel central shaft rotation;
It is made up of servomotor 9, cage chair bearing block 8, sector gear 6, motor gear 10 and mounting plate 5, above-mentioned component is all
It is motionless in cutting process medium-height trestle on fixed support.The rotation of servomotor drives sector by motor gear 10
Gear 6 is rotated around bearing block, and sector gear lower gear is fixed on mounting plate, and is driven with lower component and cutterhead around cage chair axle turn
It is dynamic.
Wherein sector gear 6 is double-layer gear, and upper strata gear empty set is equipped with brute spring on cage chair axle between two layers,
Two-wheel is set to stagger, to eliminate running clearance during gear drive.
Cage chair rotating speed nShakeWith workpiece gear rotating speed nToothThan for:
nShake=nTooth× cos δ δ are gear pitch cone angle;
3) technique adjustment part:
Following three part (being set before start) is mainly adjusted according to gear parameter:
First is:The inclination angle of whole mechanism is adjusted according to pitch cone angle, unclamp on fixed mount 7 with the bolt on hole, rotate
Fixed mount, makes cage chair shaft centre line perpendicular to gear pitch cone.And adjust feed support and make cage chair shaft centre line and the gear vertex of a cone
Overlap.
Second is, adjustment cutterhead cutter tooth is tangent at tooth root midpoint, and method is:1) according to the outer cone distance of gear adjust cutterhead around
Cage chair radius of turn, the part is made up of middle supporting plate 4, line slideway, sliding block pair 14, bottom plate 2 and regulation screw mandrel 13, by turning
Start wheel 13, bottom plate 2 is moved forward or is retreated, to adjust cutter head center line with cage chair shaft centre line apart from A;2) feed is adjusted
Frame (or middle carriage) is moved down apart from B.
Computational methods are as follows:
Rfz=R/COS (ε)-b/ (2cos (ε))
B=R cos (θ)+Rfz sin(θ)-R cos(θf)-Rfz sin(θF)
In formula:
Rfz, tooth root mean cone distance mm:
R, pitch cone mean cone distance mm;
B, facewidth mm
ε, dedendum angle;θ, pitch cone angle;θfRoot angle;
A, the distance of bottom plate movement;
B, feed support (or distance of middle supporting plate movement)
3rd is, because bevel gear tooth form is intersected on the vertex of a cone, but facing cutter has certain thickness, if in cutterhead
The heart is directed at gear centre cutting, and nearly tooth trace of the tooth both sides in facewidth direction does not meet at the vertex of a cone necessarily.It must make for this in cutterhead
The heart deviates cage chair axle center, cuts left side tooth (the teeth groove left side), and cutter head center cuts right tooth toward right avertence, and cutter head center should be toward left avertence.Partially
The heart amount t=a/2, a are thickness of the cutterhead cutting edge at pitch circle.
Very accurate due to offset very little, but again, its adjustment is again auto-changing in work, is that this specially sets
Micromatic setting is counted, the micromatic setting is made up of spacing regulating block 3, electric pushrod 11, line slideway, sliding block pair 12, the component
Between mounting plate 5 and middle supporting plate 4, the gradient bottom surface of mounting plate 5 is 100:1 symmetrical notch, the spacing upper end of regulating block 3
Insertion groove is intraoral, and mobile spacing regulating block can change the gap of spacing regulating block both sides in notch in the position of middle supporting plate 4,
What is moved right is more, and gap is bigger.Electric pushrod 11, which controls to cut left and right tooth at work, to be used, and electric pushrod is released or pulled in
Measure because of the limitation of spacing regulating block 3 in groove, the gap of spacing regulating block both sides can only be eliminated, so as to reach cutterhead bias change
The purpose changed, also available step motor is replaced this device.
In the design, when bevel-gear sett is engaged, if a gear is gear blank, another gear only one of which tooth, and
The tooth is set to rotary cutter (facing cutter), makes two gears around respective central shaft with numerical control of machine tools linkage forced, and by respective
When pitch circle cone line does pure rolling, processed gear blank will be cut out a teeth groove by tool gear, and this flank profil must gradually be opened
Line, this " gear " with cutter is commonly called as producing shape wheel, and this processing method is also referred to as generating, then through indexing continues to cut next
Tooth, until cutting only.
A kind of bevel gear generating milling head described in the utility model, it is devised with the formation basic theory of the form of gear tooth
This set generating milling head, can be arranged in tooth bad production equipment, link to form bevel gear gear blank, tooth with the equipment work-piece main shaft
Shape processing integrated machine, it is to avoid little gear clamping problem and secondary clamping error, simplifies cutter, reduces cutter and use into
This, while improving operating efficiency.
Described above is only better embodiment of the present utility model, therefore all according to described in the utility model patent claim
The equivalent change or modification done of construction, feature and principle, be included in the utility model patent claim.
Claims (2)
1. a kind of bevel gear generating milling head, it is characterised in that:It include cutterhead, bottom plate, spacing regulating block, middle supporting plate,
Mounting plate, sector gear, supporting platen, cage chair bearing block, servomotor, motor gear, electric pushrod, sliding block secondary A, regulation silk
Cutterhead is provided with the left of bar, handwheel, sliding block secondary B, motor, the bottom plate bottom surface, is to set on the right side of the bottom plate bottom surface
There is motor, the motor is connected by transmission belt with cutterhead, driving cutterhead makees uninterrupted rotation cutting;The cutterhead
With motor formation cutting component;
It is provided with the bottom plate on sliding block secondary B, sliding block secondary B and is provided with middle supporting plate, is provided between bottom plate and middle supporting plate
Screw mandrel is adjusted, the regulation screw mandrel is interspersed in sliding block secondary B, and the regulation screw mandrel outboard end is provided with handwheel;
Setting limited location regulating block on some spacing holes, spacing hole is provided with the preceding surface of the middle supporting plate, in this on supporting plate
Sliding block secondary A is provided with, electric pushrod is provided with the sliding block secondary A;Mounting plate is provided with the sliding block secondary A;
The mounting plate upper left side is provided with right side on sector gear, mounting plate and is provided with motor gear, motor gear and sector
Gear is meshed;Supporting platen is provided with above the motor gear, supporting platen upper left side is provided with cage chair bearing block, cage chair
Bearing block is connected by cage chair axle with sector gear;Right side is provided with servomotor in the supporting platen;The servomotor
It is connected by its arbor with motor gear, motor gear spinning movement, motor gear drives the sector gear engaged
Rotation, sector gear rotates around cage chair axle;The servomotor, cage chair bearing block, sector gear, motor gear and mounting plate
Form cage chair component;Cage chair component is arranged on the fixed support of lathe.
2. a kind of bevel gear generating milling head according to claim 1, it is characterised in that:The cutterhead is filled by finely tuning
Put to adjust offset;The micromatic setting is made up of spacing regulating block, electric pushrod, line slideway, sliding block pair, micromatic setting
Between mounting plate and middle supporting plate, gradient mounting plate bottom surface is 100:1 symmetrical notch, spacing regulating block upper end insertion
In notch, spacing regulating block position different in slot, the space of slot both sides is different, utilizes the electricity on middle supporting plate
Dynamic push rod, pushes or pulls on mounting plate to eliminate the gap in slot, so as to obtain a left side for micro cutter head center and cage chair axle center
Or right offset or dish;When spacing regulating block shifts bottom onto to the left, regulation gap is in 0.00 millimeter, i.e. cutter head center and cage chair
The heart is overlapped;When shifting bottom onto to the right, regulation gap is ± 1.00 millimeters;Total regulated quantity is 0-± 1.00 millimeters.
Priority Applications (1)
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CN201720033587.5U CN206550447U (en) | 2017-01-11 | 2017-01-11 | A kind of bevel gear generating milling head |
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CN201720033587.5U CN206550447U (en) | 2017-01-11 | 2017-01-11 | A kind of bevel gear generating milling head |
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CN206550447U true CN206550447U (en) | 2017-10-13 |
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CN201720033587.5U Withdrawn - After Issue CN206550447U (en) | 2017-01-11 | 2017-01-11 | A kind of bevel gear generating milling head |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108296572A (en) * | 2017-01-11 | 2018-07-20 | 广东精美医疗科技有限公司 | A kind of bevel gear generating milling head |
-
2017
- 2017-01-11 CN CN201720033587.5U patent/CN206550447U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108296572A (en) * | 2017-01-11 | 2018-07-20 | 广东精美医疗科技有限公司 | A kind of bevel gear generating milling head |
CN108296572B (en) * | 2017-01-11 | 2020-04-07 | 广东精美医疗科技有限公司 | Bevel gear generating method milling head |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20171013 Effective date of abandoning: 20200407 |
|
AV01 | Patent right actively abandoned |