CN206550298U - Full-automatic core making machine - Google Patents
Full-automatic core making machine Download PDFInfo
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- CN206550298U CN206550298U CN201720245673.2U CN201720245673U CN206550298U CN 206550298 U CN206550298 U CN 206550298U CN 201720245673 U CN201720245673 U CN 201720245673U CN 206550298 U CN206550298 U CN 206550298U
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Abstract
The utility model provides a kind of full-automatic core making machine, including upper and lower frames plus sand quantitative system, penetrates sand blast gas switch, mobile work platform, upper core box hoisting mechanism, lower core ejection mechanism, sand ejection board cleaning mechanism, triethylamine generator, central system of lubrication, hydraulic system, pneumatic system, electric-control system, exhaust gas recovery system, screen.The utility model has significant advantage and beneficial effect compared with prior art:Workbench operates steadily without moving up and down;Upper core box lifts accurate positioning;Sand inflatable body is penetrated to operate steadily;Overall cycle period is short, quick mold changing, fully automatic operation(Including automatic installation mold), without artificial operation;Hydraulic system is switched using high-low pressure, it is to avoid energy waste, saves the energy;Heating power source need not be provided, it is cost-effective, it is pollution-free.Electrically operated person can pass through man-machine interface easily setting operation parameter, the method for operation of core box.
Description
Technical field
The utility model belongs to Casting Equipment field, more particularly to a kind of full-automatic core making machine.
Background technology
Triethylamine cold-box process core manufacturing craft has efficient, energy-conservation, surface finish of casting height, dimensional accuracy high, defeated and dispersed
The advantages of property is good, production cost is relatively low.Foreign countries have obtained a wide range of applications, at home increasingly by foundry work
The concern of person, is increasingly becoming in a developing direction of core manufacturing craft, the automobile, Internal-Combustion Engines Casting especially in production in enormous quantities
Great competitiveness.Triethylamine cold-box process coremaking equipment, development abroad is ripe, and domestic development is delayed, to make up domestic cold core
The shortcoming of coremaking equipment, will be a good development prospect.
The content of the invention
Problem to be solved in the utility model is, overcoming the deficiencies in the prior art, there is provided one kind is rational in infrastructure, stably
Reliably, efficient full-automatic core making machine.
The utility model solves its technical problem and takes following technical scheme to realize:
A kind of full-automatic core making machine, including upper and lower frames plus sand quantitative system, penetrate sand blast gas switch, mobile working
Platform, upper core box hoisting mechanism, lower core ejection mechanism, sand ejection board cleaning mechanism, triethylamine generator, central system of lubrication, hydraulic pressure system
System, pneumatic system, electric-control system, exhaust gas recovery system, screen;Described sand blast gas switch above frame guide rail of penetrating comes and goes
It is mobile to switch plus sand, penetrate sand, airs blowing, be vented station;The following frame rail of mobile work platform realizes coring, coremaking to rely on
Station;Triethylamine gas is pipelined in cold-box by triethylamine generator, hardens its resin sand;Lower ejecting mechanism
Core after hardening is ejected from cold-box;Sand ejection board cleaning mechanism reclaims remaining resin sand self-dumping to antiquated sand
Bucket;Exhaust gas recovery system is by the waste gas recovery during coremaking and processing.
It is preferred that, described upper and lower frames includes base, column, upper spider, guide rail, guider, motor, gear, row
Gas hood.Described upper spider is connected by column with base, and guide rail is separately mounted to base with upper spider, being filled while being oriented to
Put and be also respectively installed on upper spider and base, gear is loaded on motor, motor is arranged on the both sides of base.
It is preferred that, described adds sand quantitative system to include sand hopper, sand hopper door, pole, vibrator, funnel, support and material position
Sensor, described sand hopper is connected by pole with support, and vibrator is installed on the side wall of sand hopper, and funnel is placed under sand hopper
Side, level sensor is satisfied with above sand hopper, and induced signal is to control the folding of sand hopper door.
It is preferred that, described sand blast gas switch of penetrating includes penetrating sand device(Locking device), blowning installation(Locking
Device, upper ejecting mechanism), dolly pedestal, column, guide pillar, guide pillar connecting plate, guider, roll wheel assembly, it is described penetrate sand,
Blowning installation is connected by guide pillar, guider with dolly pedestal, and dolly pedestal is connected with column, and roll wheel assembly is installed
On column and guide pillar connecting plate.
It is preferred that, described mobile work platform includes workbench, rack, roll wheel assembly, described rack and roll wheel assembly
It is satisfied with workbench.
It is preferred that, described upper core box hoisting mechanism includes hoisting frame, guide pillar, link, lift block, hydraulic cylinder, described
Hoisting frame be connected by guide pillar with link, lift block is satisfied with hoisting frame.
It is preferred that, described lower core ejection mechanism includes connecting plate, knock-pin, guide rod, lever, hydraulic cylinder, described top
Rod, guide rod are on connecting plate, and lever is connected with connecting plate.
It is preferred that, described sand ejection board cleaning mechanism includes bracket, connects sand hopper, block, hydraulic cylinder, cylinder bracket, described
Bracket and connect sand hopper and be connected to form and connect sand launder, block is satisfied with bracket, is easy to sand ejection board to position, and hydraulic cylinder is respectively with connecing sand
Bucket, cylinder bracket are connected.
It is preferred that, described central system of lubrication is included by grease pump, distributor, cycle switch, pipeline etc., and system will
Lubricant medium is concentrated and distributes each mutual motion object, such as guide pillar guide pin bushing, rack-and-pinion automatically.
It is preferred that, described hydraulic system includes hydraulic station unit, pipeline and hydraulic valve bank unit, and hydraulic station unit is main
Including fuel tank, electric-hydraulic proportion pump, magnetic valve, oil strainer, oil temperature, oil level, oily pollution degree monitor, water cooler etc.;Hydraulic pressure
Valve terminal mainly includes magnetic valve, Sandwich plate valve, pressure gauge, pressure switch etc..
It is preferred that, described pneumatic system includes pneumatic line and pneumatic valve terminal.
It is preferred that, described electric-control system includes programmable controller, touch screen and electrical equipment standard component
Composition, and control by actuators such as sensor and air valve, hydraulic valve such as the travel switches laid in equipment the operation of core making machine.
Programmable controller carries out real-time communication by special purpose interface and man-machine interface, in time reacts the operational factor of equipment to man-machine
Interface, and be shown in forms such as ordinary language, data and pictures on screen, situation, the possibility of the operation of teaching process person equipment
Failure cause, and guide the adjustment of equipment to fix a breakdown.In addition, operator can easily set behaviour by man-machine interface
Make parameter, method of operation of core box etc., these information are communicated to Controlled by Programmable Controller by man-machine interface automatically by interface
Equipment is run.
The utility model has significant advantage and beneficial effect compared with prior art:
1st, workbench operates steadily without moving up and down;Upper core box lifts accurate positioning;Penetrate the operation of sand inflatable body flat
Surely;Overall cycle period is short, quick mold changing, fully automatic operation(Including automatic installation mold), without artificial operation;
2nd, hydraulic system is switched using high-low pressure, it is to avoid energy waste, saves the energy;Heating power source need not be provided, saved into
This, it is pollution-free.
3rd, electrically operated person can pass through man-machine interface easily setting operation parameter, the method for operation of core box.
4th, this equipment suitable level parting and four, periphery mold, for producing various complicated cores.
Brief description of the drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is upper and lower frames structural representation in the utility model;
Fig. 3 is to add sand quantitative system structural representation in the utility model;
Fig. 4 is sand-shooting head frame structural representation in the utility model;
Fig. 5 be the utility model in penetrate sand blast gas switch structural representation;
Fig. 6 is movable workbench structure schematic diagram in the utility model;
Fig. 7 is upper core box hoisting mechanism structural representation in the utility model;
Fig. 8 is lower core ejection mechanism structural representation in the utility model;
Fig. 9 is sand ejection board cleaning mechanism side view in the utility model.
Wherein, 1, base;2nd, guider;3rd, guide rail;4th, motor;5th, gear;6th, column;7th, upper spider;8th, it is oriented to dress
Put;9th, guide rail;10th, hood;11st, sand hopper;12nd, vibrator;13rd, pole;14th, sand hopper door;15th, funnel;16th, support;17th, liquid
Cylinder pressure;18th, guide rod;19th, air bleeding valve;20th, gas tank;21st, guider;22nd, blasting unit(Shunt cylinder);23rd, sand-shooting head;24th, penetrate
Sand support;25th, sand device is penetrated;26th, roll wheel assembly;27th, guide pillar connecting plate;28th, column;29th, guide pillar;30th, dolly pedestal;31、
Guider;32nd, blowning installation;33rd, workbench;34th, rack;35th, roll wheel assembly;36th, link;37th, guide pillar;38th, lifted
Frame;39th, lift block;40th, lever;41st, guide rod;42nd, knock-pin;43rd, connecting plate;44th, fixed block;45th, bracket;46th, sand is connect
Bucket;47th, hydraulic cylinder;48th, cylinder bracket;49th, sand quantitative system is added;50th, sand ejection board wiper mechanism;51st, upper core box lifting device;
52nd, upper and lower frames;53rd, mobile work platform;54th, lower core ejection mechanism;55th, sand blast gas switch is penetrated;56th, screen, 57, sand-shooting head
Frame.
Embodiment
Below in conjunction with accompanying drawing and preferred embodiment, to the embodiment, structure, feature provided according to the utility model
And its effect, describe in detail as after.
As described in Figure 1, the invention provides a kind of full-automatic(Cold core)Core making machine, including upper and lower frames, plus sand be quantitatively
System, sand-shooting head frame, penetrate sand blast gas switch, mobile work platform, upper core box hoisting mechanism, lower core ejection mechanism, sand ejection board cleaning
Mechanism, triethylamine generator, central system of lubrication, hydraulic system, pneumatic system, electric-control system, exhaust gas recovery system, screen;
Upper and lower frames includes base 1, column 6, upper spider 7, guide rail 3, guider 2, motor 4, gear 5, hood 10;Upper spider 7
It is connected by four root posts 6 with base 1, guide rail 3 is separately mounted on base 1 and upper spider 7, while guider 2 also divides
An Zhuan not be on upper spider 7 and base 1, gear 5 is loaded on motor 4, and motor 4 is arranged on the both sides of base 1;Plus sand quantitative system
Including sand hopper 11, sand hopper door 14, pole 13, vibrator 12, funnel 15, support 16 and level sensor;Sand hopper 11 passes through pole
13 are connected with support 16, and vibrator 12 is installed on the side wall of sand hopper 11, and funnel 15 is placed in the lower section of sand hopper 11, level sensor
It is satisfied with the top of sand hopper 11, induced signal is to control the folding of sand hopper door 14;Sand-shooting head frame include penetrate sand support 24, air accumulator 20,
Sand-shooting head 23, air bleeding valve 19, blasting unit(Shunt cylinder)22nd, hydraulic cylinder 17, guide rod 18, guider 21;The connection of sand-shooting head 23 two
Individual air accumulator 20, and four guide rods 18 are installed, by being oriented to installed in the guider 21 penetrated on sand support 24, realize sand-shooting head
23 move up and down;Penetrate sand blast gas switch and penetrate sand device 25, locking mechanism and upper ejecting mechanism including locking mechanism
Blowning installation 32, dolly pedestal 30, column 28, guide pillar 29, guide pillar connecting plate 27, guider 32, roll wheel assembly 26;Penetrate
Sand, blowning installation 25,32 are connected by guide pillar 29, guider 31 with dolly pedestal 30, the column 28 of dolly pedestal 30 and two
Connection, and eight roll wheel assemblies 26 are arranged on column 28 and guide pillar connecting plate 27;Mobile work platform includes workbench 33, tooth
Bar 34, roll wheel assembly 35;Rack 34 and roll wheel assembly 35 are installed on workbench 33;Upper core box hoisting mechanism includes hoisting frame
38th, guide pillar 37, link 36, lift block 39, hydraulic cylinder;Hoisting frame 38 is connected by four guide pillars 37 with link 36, lifting
Block 39 is satisfied with hoisting frame 38;Lower core ejection mechanism includes connecting plate 43, knock-pin 42, guide rod 41, lever 40, hydraulic cylinder;Top
Rod, guide rod 42,41 are on connecting plate 43, and lever 40 is connected with connecting plate 43;Sand ejection board cleaning mechanism includes bracket
45th, sand hopper 46, block 44, hydraulic cylinder, cylinder bracket 48 are connect;Bracket 45 and connect sand hopper 46 and be connected to form and connect sand launder, block 44
It is installed on bracket 45, is easy to sand ejection board to position, hydraulic cylinder is connected with connecing sand hopper 46, cylinder bracket 48 respectively.
The upper spider 7 of the upper and lower frames 52 is connected with base 1 by the square crossing of column 6;The motor 4 is vertically pacified
Loaded on 1 liang of longeron both sides of base;The guider 2 is arranged on 7 liang of longerons of upper spider, and guider 2 is pushed up installed in base 1
Go out on support.
Vibrator 12 is installed, sand hopper 11 is flexible coupling with pole 13 on the side wall of sand hopper 11 of described plus sand quantitative system 49;
Level sensor is installed in the top of sand hopper 11, and funnel 15 is installed in lower section.
The sand-shooting head 23 of the sand-shooting head frame 57 is oriented to by guide rod 18, is moved up and down relatively with penetrating sand support 24.
The blasting unit for penetrating sand device 25 for penetrating sand blast gas switch 55 is circularized, and sand amount sensing is provided with above cylinder
Device, penetrates and is provided with sand ejection board automatic clamping mechanism in four week of sand cover;Ejection is installed in the air blowing shield of the blowning installation 32
Mechanism, air blowing is covered with gas hole, is provided with upper core box automatic clamping mechanism in four weeks;Sand device 25, blowning installation 32 is penetrated to distinguish
Guide pillar 29 is installed, and moved up and down by the guider 31 on dolly pedestal 30.
Described upper core box hoisting mechanism 51 is moved up and down by the guider 2 of upper spider 7.
Described lower core ejection mechanism 54 causes knock-pin 42 to pass through simultaneously with guide rod 41 by Driven by Hydraulic Cylinder lever 40
Guider 2 is moved up and down.
Described sand ejection board cleaning mechanism 50 by Driven by Hydraulic Cylinder connect sand hopper 46 centered on rotary shaft up and down dump pendulum
It is dynamic.
Described electric-control system will penetrate head, upper core box lifting displacement signal and be transferred to man-machine interface by displacement transducer.
Described pneumatic system includes pneumatic line and pneumatic valve terminal, shooting pressure, blow gas pressure, bleed pressure collection
In on guidance panel.
Described central system of lubrication is included by grease pump, distributor, cycle switch, pipeline etc., and system, which will lubricate, to be situated between
Matter is concentrated and distributes each mutual motion object, such as guide pillar guide pin bushing, rack-and-pinion automatically.
Hydraulic system of the present utility model include hydraulic station unit and hydraulic valve bank unit, hydraulic station unit include fuel tank,
Electric-hydraulic proportion pump, magnetic valve, oil strainer, oil temperature, oil level, oily pollution degree monitor, water cooler etc., hydraulic valve bank include electricity
Magnet valve, Sandwich plate valve, ball valve, pressure gauge, pressure switch;Hydraulic station employs double pressure two-flow plunger pumps, can export high pressure and low
Two kinds of pressure are pressed, the high low energy for needed for being provided during coremaking, while avoiding energy dissipation, saves the energy, while so may be used
Reduce Oil pump electrical machinery power attenuation, reduce heating, improve cooling effect, make system more economical, more rationally;The filtering of hydraulic system
Precision be 10 μm, it is ensured that hydraulic system it is reliable and stable;Equipped with oil temperature heater, it is ensured that short during 0 DEG C or so of winter room temperature
Reaching oil temperature in time can normal working temperature.The water-cooling apparatus of standard configuration can guarantee that summer oil temperature is no more than 55 DEG C.
Described electric-control system is constituted using programmable controller, touch screen and electrical equipment standard component, and
The operation of core making machine is controlled by actuators such as sensor and air valve, hydraulic valve such as the travel switches laid in equipment, be may be programmed
Controller is in time reacted the operational factor of equipment to man-machine interface by special purpose interface and man-machine interface real-time communication, and with
The forms such as ordinary language, data and picture are shown on screen, and situation, the possible failure of teaching process person equipment operation are former
Cause, and guides the adjustment of equipment to fix a breakdown.In addition, operator can by man-machine interface easily setting operation parameter,
These information are communicated to Controlled by Programmable Controller equipment automatically by interface and transported by method of operation of core box etc., man-machine interface
OK.Sand-shooting head and upper core box lifting, man-machine interface is reacted to by displacement sensor by displacement signal, convenient to control in real time, and
It is stable, accurate.
Utility model works operation logic is:Lower ejection declines, in the middle of movable workbench to equipment, and upper core box, which declines, closes
Sternly, penetrate sand blast gas switch and be moved to and penetrate sand station, penetrate head and reach down to and penetrate sand position(Low level), hydraulic pressurization penetrates sand, temporarily
Stop, penetrate residual stress in sand bucket and discharged by air bleeding valve, sand-shooting head reaches up to home position(It is high-order), upper core box is motionless(Protect
Hold matched moulds state), penetrate sand blast gas switch and be moved to air blowing station, meanwhile, penetrate sand device and be moved to sand loading below sand hopper, blow
The blow head of device of air reaches down to blow-out position(Low level), hydraulic pressurization blows(Triethylamine)Gas, mould inside residual compression is empty
Gas is vented, and pause, blow head reaches up to home position(It is high-order), upper core box rises to a high position, while upper plunger tip plate ejects sand
Core, movable workbench is to core ejection position, with the ejection core of plunger tip plate at present.Circulate above, single cycle cycle 28s(Be free of
Penetrate sand and gassing time).
The utility model one embodiment is described in detail above, but the content is only of the present utility model preferable
Embodiment, it is impossible to be considered as being used to limit practical range of the present utility model.It is all according to present utility model application scope made it is equal
Deng change and improvement etc., all should still it belong within patent covering scope of the present utility model.
Claims (10)
1. a kind of full-automatic core making machine, including upper and lower frames(52)Plus sand quantitative system(49), sand-shooting head frame(57), penetrate sand blast
Gas switch(55), mobile work platform(53), upper core box hoisting mechanism(51), lower core ejection mechanism(54), sand ejection board descaling machine
Structure(50), triethylamine generator, central system of lubrication, hydraulic system, pneumatic system, electric-control system, exhaust gas recovery system, screen
(56);
Described upper and lower frames(52)Including base(1), column(6), upper spider(7), guide rail(3), guider(2), motor
(4), gear(5), hood(10);Upper spider(7)Pass through column(6)With base(1)It is connected, guide rail(3)It is separately mounted to
Base(1)With upper spider(7)On, while guider(2)It is also respectively installed at upper spider(7)With base(1)On, gear(5)
Loaded on motor(4)On, motor(4)Installed in base(1)Both sides;
Described plus sand quantitative system(49)Including sand hopper(11), sand hopper door(14), pole(13), vibrator(12), funnel
(15), support(16)And level sensor;Sand hopper(11)Pass through pole(13)With support(16)Connection, vibrator(12)It is installed on
Sand hopper(11)Side wall on, funnel(15)It is placed in sand hopper(11)Lower section, level sensor is satisfied with sand hopper(11)Top, sensing letter
Number with control sand hopper door(14)Folding;
Described sand-shooting head frame(57)Including penetrating sand support(24), air accumulator(20), sand-shooting head(23), air bleeding valve(19), penetrate sand
Cylinder(Shunt cylinder)(22), hydraulic cylinder(17), guide rod(18), guider(21);Sand-shooting head(23)Connect two air accumulators(20),
And guide rod is installed(18), by installed in penetrating sand support(24)On guider(21)It is oriented to, realizes sand-shooting head(23)Up and down
It is mobile;
Described penetrates sand blast gas switch(55)Sand device is penetrated including locking mechanism(25), locking and upper ejecting mechanism
Blowning installation(32), dolly pedestal(30), column(28), guide pillar(29), guide pillar connecting plate(27), guider(31), rolling
Wheel assembly(26);Penetrate sand, blowning installation(25、32)Pass through guide pillar(29), guider(31)With dolly pedestal(30)It is connected, it is small
Ride seat(30)With 2 columns(28)Connection, roll wheel assembly(26)Installed in column(28), guide pillar connecting plate(27)On;
Described mobile work platform includes workbench(33), rack(34), roll wheel assembly(35);By rack(34)With roll wheel assembly
(35)It is installed on workbench(33)On;
Described upper core box hoisting mechanism(51)Including hoisting frame(38), guide pillar(37), link(36), lift block(39), liquid
Cylinder pressure;Hoisting frame(38)Pass through guide pillar(37)With link(36)It is connected, lift block(39)It is satisfied with hoisting frame(38)On;
Described lower core ejection mechanism(54)Including connecting plate(43), knock-pin(42), guide rod(41), lever(40), hydraulic cylinder;
Knock-pin(42), guide rod(41)Positioned on connecting plate(43)On, lever(40)With connecting plate(43)It is connected;
Described sand ejection board cleaning mechanism(50)Including bracket(45), connect sand hopper(46), block(44), hydraulic cylinder, cylinder bracket
(48);Bracket(45)With connecing sand hopper(46)It is connected to form and connects sand launder, block(44)It is installed on bracket(45)On, it is easy to sand ejection board
Positioning, hydraulic cylinder is respectively with connecing sand hopper(46), cylinder bracket(48)It is connected.
2. full-automatic core making machine according to claim 1, it is characterised in that:The upper and lower frames(52)Upper spider(7)
With base(1)Pass through column(6)Square crossing is connected;The motor(4)It is installed vertically on base(1)Two longeron both sides;Institute
State guider(2)Installed in upper spider(7)On two longerons, guider(2)Installed in base(1)Eject on support.
3. full-automatic core making machine according to claim 1, it is characterised in that:Described plus sand quantitative system(49)Sand hopper
(11)Vibrator is installed on the wall of side(12), sand hopper(11)With pole(13)It is flexible coupling;Sand hopper(11)Level sensor is installed in top,
Lower section is installed by funnel(15).
4. full-automatic core making machine according to claim 1, it is characterised in that:The sand-shooting head frame(57)Sand-shooting head(23)
Pass through guide rod(18)It is oriented to, with penetrating sand support(24)It is relative to move up and down.
5. full-automatic core making machine according to claim 1, it is characterised in that:It is described to penetrate sand blast gas switch(55)Penetrate
Sand device(25)Blasting unit circularize, sand quantity sensor is installed above cylinder, penetrates that to be provided with sand ejection board in four week of sand cover automatic
Clamp system;The blowning installation(32)Air blowing shield in ejecting mechanism is installed, air blowing is covered with gas hole, installs in four weeks
There is upper core box automatic clamping mechanism;Penetrate sand device(25), blowning installation(32)It is separately installed with guide pillar(29), and pass through small ride
Seat(30)On guider(31)Move up and down.
6. full-automatic core making machine according to claim 1, it is characterised in that:Described upper core box hoisting mechanism(51)Pass through
Upper spider(7)Guider(2)Move up and down.
7. full-automatic core making machine according to claim 1, it is characterised in that:Described lower core ejection mechanism(54)Pass through hydraulic pressure
Cylinder activation lever(40)So that knock-pin(42)With guide rod(41)Pass through guider simultaneously(2)Move up and down.
8. full-automatic core making machine according to claim 1, it is characterised in that:Described sand ejection board cleaning mechanism(50)Pass through
Driven by Hydraulic Cylinder connects sand hopper(46)Swing is dumped centered on rotary shaft up and down.
9. full-automatic core making machine according to claim 1, it is characterised in that:Described electric-control system, passes through displacement sensing
Device, will penetrate head, upper core box lifting displacement signal and is transferred to man-machine interface.
10. full-automatic core making machine according to claim 1, it is characterised in that:Described pneumatic system, by shooting pressure,
Blow gas pressure, bleed pressure are concentrated on guidance panel.
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CN113020548B (en) * | 2021-03-01 | 2023-01-03 | 苏州三信机器制造有限公司 | Cold core machine with non-lifting structure of upper core box |
CN114247855A (en) * | 2022-02-28 | 2022-03-29 | 新乡市美斯威精密机器有限公司 | Floating sand core sand filling device for casting and molding of cylinder cover of refrigeration compressor |
CN118045955A (en) * | 2024-01-25 | 2024-05-17 | 盐城永鑫机械有限公司 | Cold core box core making equipment |
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