CN206543916U - The straight material blanking machine of full-automatic rectangular square tube - Google Patents
The straight material blanking machine of full-automatic rectangular square tube Download PDFInfo
- Publication number
- CN206543916U CN206543916U CN201720225628.0U CN201720225628U CN206543916U CN 206543916 U CN206543916 U CN 206543916U CN 201720225628 U CN201720225628 U CN 201720225628U CN 206543916 U CN206543916 U CN 206543916U
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- China
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- stock shelf
- assembly
- feed system
- square tube
- drive link
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Abstract
The utility model is related to blanking technical field, more particularly to a kind of straight material blanking machine of full-automatic rectangular square tube.A kind of full-automatic straight material blanking machine of rectangular square tube of the present utility model, including：Machine tool main body, sizing feed system, stock shelf, positioning feed system, pressing system, motor, pulley assemblies, reductor, drive link, setting gauge assembly, steel wire rope, the assembly that gets stuck, minor sprocket, chain, big sprocket wheel, spring, roller, block, bearing block, small roller bearing, roller bearing and inductor；Feeding and the measurement of former manual operation can be replaced with digital control system, a large amount of actions are saved and waste, lift effective working time, improving production efficiency；System-wide to design and produce each part and fastened using bolt connection, rapid wear, trouble location can be changed in time, reduce the cost of system follow-up maintenance.And centralized lubrication is used, to each part intermittent oiling, the service life of elongate member.
Description
Technical field
The utility model is related to blanking technical field, more particularly to a kind of straight material blanking machine of full-automatic rectangular square tube.
Background technology
In the prior art, the cutting mode of rectangular tube is to use common band sawing machine blanking, and the material length of blanking is by operation
Librarian use tape measure is carried out after measurement of length, clamping blanking.Because production task is more heavy, operating personnel are carrying out blanking
There is measuring error in Shi Rongyi, causes drafting error larger or wrong material, and quality problems are more serious；And a lathe need to configure two
People a, people is responsible for cutting stock of operating, and a people is responsible for subsidiary and piled up with finished product material, and labor intensity is big.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of straight material blanking machine of full-automatic rectangular square tube, existing to solve
There is the problem of blanking labor intensity is big.
In order to solve the above technical problems, the technical solution adopted in the utility model is：
A kind of straight material blanking machine of full-automatic rectangular square tube, including：Machine tool main body, sizing feed system, stock shelf, positioning are sent
Material system, pressing system, motor, pulley assemblies, reductor, drive link, setting gauge assembly, steel wire rope, the assembly that gets stuck, chainlet
Wheel, chain, big sprocket wheel, spring, roller, block, bearing block, small roller bearing, roller bearing and inductor；
The machine tool main body is connected by the sizing feed system with the stock shelf；The stock shelf includes feeding
Frame monolithic beam and tie-beam, the quantity of the stock shelf monolithic beam are multiple, and spaced and parallel are set；The stock shelf monolithic beam
Between stock shelf is connected into by the tie-beam vertical with the stock shelf monolithic beam；The positioning feed system is arranged at
On the stock shelf, the pressing system is arranged in the positioning feed system；The motor is arranged at described with reductor
Stock shelf bottom, the pulley assembly is connected between the motor and reductor；The drive link passes through the bearing block
It is rotationally connected with the stock shelf bottom；The minor sprocket is arranged at the output end of reducer；The big sprocket wheel and the institute
Drive link connection is stated, the big sprocket wheel is connected with the minor sprocket by the chain；The rolling is provided with the drive link
Wheel；One end of the steel wire rope is connected with the top of the stock shelf, and the other end of the steel wire rope is connected with the big sprocket wheel；
The spring one end is connected to the stock shelf bottom, and the spring other end is connected on the steel wire rope；The stock shelf
On be provided with support, the small roller bearing is arranged on the support, and the steel wire rope is described to get stuck around being located on the small roller bearing
Assembly is arranged at the outside of the support, and the block is arranged on the support, and below the assembly that gets stuck；It is described
Setting gauge assembly is arranged at below the support；The roller bearing is arranged at described get stuck between assembly and the support；The sense
Device is answered to be arranged between the sizing feed system and the stock shelf monolithic beam.
Preferably, bar is divided between more piece, drive link described in two adjacent sections and connected by contiguous block.
Preferably, the setting gauge assembly includes rod for stiring materials and cylinder, and described rod for stiring materials one end is rotationally connected with described
On bin；The cylinder is arranged at below described rod for stiring materials, and described rod for stiring materials one end is fixed on the stock shelf, and the other end connects
It is connected on described rod for stiring materials.
The utility model is had the advantage that with effect：
A kind of full-automatic straight material blanking machine of rectangular square tube of the present utility model, including：Machine tool main body, sizing feed system,
Stock shelf, positioning feed system, pressing system, motor, pulley assemblies, reductor, drive link, setting gauge assembly, steel wire rope, card
Expect assembly, minor sprocket, chain, big sprocket wheel, spring, roller, block, bearing block, small roller bearing, roller bearing and inductor；Number can be used
Feeding and the measurement of the former manual operation of systematic substitution are controlled, a large amount of actions is saved and wastes, effective working time, lifting production is lifted
Efficiency；While the feeding that operating personnel only carry out finished product is piled up, a work personnel are saved, recruitment cost is reduced；Complete set
Each part that designs and produces of system is fastened using bolt connection, and rapid wear, trouble location can be changed in time, be reduced after system
The continuous cost safeguarded.And centralized lubrication is used, to each part intermittent oiling, the service life of elongate member.
Brief description of the drawings
The utility model is described in further detail below in conjunction with the accompanying drawings：
Fig. 1 is the schematic cross-section of rectangular square tube raw material；
Fig. 2 is the diagrammatic cross-section of rectangular square tube raw material；
Fig. 3 is a kind of structural representation of the full-automatic straight material blanking machine of rectangular square tube of the present utility model；
Fig. 4 is Fig. 3 side view；
Fig. 5 is Fig. 3 setting gauge assembly schematic diagram；
Fig. 6 is Fig. 3 rotating shaft schematic diagram.
In figure：1- machine tool main bodies, 2- sizing feeds system, 3- stock shelf monolithics beam, 4- positioning feed system, 5- binders system
System, 6- motors, 7- pulley assemblies, 8- reductors, 9- contiguous blocks, 10- drive links, 11- setting gauges assembly, 12- tie-beams,
13- steel wire ropes, 14- rectangular square tubes raw material, 15- get stuck assembly, 16- minor sprockets, 17- chains, 18- big sprocket wheels, 19- springs,
20- rollers, 21- blocks, 22- bearing blocks, the small roller bearings of 23-, 24- rod for stiring materials, 25- cylinders, 26- roller bearings, 27- inductors, 100-
Raw material.
Embodiment
Such as Fig. 1 to Fig. 6 shows that the utility model provides a kind of full-automatic straight material blanking machine of rectangular square tube, including：Machine tool main body
1st, sizing feed system 2, stock shelf, positioning feed system 4, pressing system 5, motor 6, pulley assembly 7, reductor 8, transmission
Bar 10, setting gauge assembly 11, steel wire rope 13, the assembly 15 that gets stuck, sprocket wheel 16, chain 17, big sprocket wheel 18, spring 19, roller 20, gear
Block 21, bearing block 22, small roller bearing 23, roller bearing 26 and inductor 27.As shown in Figure 1 and Figure 2, the height of raw material 100, width, length
Value can change.The machine tool main body 1 is connected by the sizing feed system 2 with the stock shelf；The stock shelf includes
Stock shelf monolithic beam 3 and tie-beam 12, the quantity of the stock shelf monolithic beam 3 are multiple, and spaced and parallel are set；The feeding
Stock shelf is connected into by the tie-beam 12 vertical with the stock shelf monolithic beam 3 between frame monolithic beam 3；The positioning is sent
Material system 4 is arranged on the stock shelf, and the pressing system 5 is arranged in the positioning feed system 4；The motor 6 with
Reductor 8 is arranged at the stock shelf bottom, and the pulley assembly 7 is connected between the motor 6 and reductor 8；It is described
Drive link 10 is rotationally connected with the stock shelf bottom by the bearing block 22；The minor sprocket 16 is arranged at the reductor
8 output ends；The big sprocket wheel 18 is connected with the drive link 10, and the big sprocket wheel 18 states minor sprocket 16 and passes through the chain
17 connections；The roller 20 is provided with the drive link 10.One end of the steel wire rope 13 at the top of the stock shelf with connecting
Connect, the other end of the steel wire rope 13 is connected with the big sprocket wheel 18；Described one end of spring 19 is connected to the stock shelf bottom,
The other end of spring 19 is connected on the steel wire rope 13；Support is provided with the stock shelf, the small roller bearing 23 is set
In on the support, the steel wire rope 13 is around being located on the small roller bearing 23, and the assembly 15 that gets stuck is arranged at the support
Outside, the block 21 is arranged on the support, and positioned at the lower section of assembly 15 that gets stuck；The setting gauge assembly 11 is set
Below the support；The roller bearing 26 is arranged at described get stuck between assembly 15 and the support；The inductor 27 is placed in
Between the sizing feed system 2 and the stock shelf monolithic beam 3.10 points of the drive link is more piece, biography described in two adjacent sections
Connected between lever 10 by contiguous block 9.The setting gauge assembly 11 includes rod for stiring materials 24 and cylinder 25, described rod for stiring materials 24 1
End is rotationally connected with the stock shelf；The cylinder 25 is arranged at the lower section of rod for stiring materials 24, and described one end of rod for stiring materials 24 is consolidated
Due on the stock shelf, the other end is connected on described rod for stiring materials 24.
All-loading coach body kind is more, is generally formed by numerous rectangular square tube weldings, in welding process, rectangle
Size, the precision of pipe will directly affect vehicle weld size and quality, and serious will cause overall dimensions of a car to be reached with intensity
To design requirement, there is potential safety hazard.
The straight material blanking machine of the full-automatic rectangular square tube of kind provided using the utility model carries out the blanking of rectangular square tube, rear
Corresponding component aging, damage, failure etc. will necessarily be produced during continuous use.In order to prevent the failure effect of part from being to whole
The normal of system is used, and the parts of blanking machine make to be bolted connection, and facilitate the replacing of inoperative component.In addition, reference axis
Hold, the part such as roller, carried out meeting the lubricant method of the part requirement and periodically it be lubricated, reduced the mill of frock
Damage degree, extends its service life.
The straight material blanking machine of the full-automatic rectangular square tube of kind that the utility model is provided, by servo-control system, with reference to sensing
Mechanism, by the cooperating of each part, realizes rectangle cast raw material to the whole blanking process of finished product.And whole system
It can carry out suspending and recovery operation in arbitrary node, be easy in emergency circumstances pair set the protection of whole system, entire body improves equipment
The security of operation.
The course of work of the straight material blanking machine of the full-automatic rectangular square tube of kind provided below the utility model is described：It is former
The feeding process of material is as follows：Stock shelf monolithic 3 connects into a stock shelf by four tie-beams 12, and raw material 14 are positioned over
On feeding, comprising a steel wire rope 13 on each monolithic, motor 6 and reductor 8, the output end of motor 6 are installed in stock shelf bottom
It is connected with the input of reductor 8 by belt pulley system 7, output end of reducer installs a minor sprocket 16.Install stock shelf bottom
One drive link 10,10 points of drive link is two sections, is connected by contiguous block 9 with bearing block 22 through whole stock shelf, and correspondingly
One roller 20 is installed at the position of stock shelf monolithic 3, roller 20 is fixed to be connected at the top of the one end of steel wire rope 13, the stock shelf of the other end one
Connect.A big sprocket wheel 18 is there are also installed in addition, and big sprocket wheel 18 is connected with minor sprocket 16 by chain 17.When the motor is energized, it is electric
The output of machine 6 can drive the input of reductor 8 to rotate by belt pulley system 7, so as to be that the output end minor sprocket 16 of reductor 8 revolves
Turn, drive big sprocket wheel 18 to be rotated with drive link 10 by chain 17, be further driven to roller 20 and rotate；The rotation of roller 20 can make steel
Cord 13 is wound on it, so that steel wire rope 13 shortens, will be lifted on raw material 14.It is higher than the small rolling of stock shelf when raw material 14 are reached
When taking turns 23, raw material 14 can be slipped into by root and blocked by block 21.Get stuck the height adjustable of assembly 15, it is ensured that raw material 14 can press root
Slip into successively.Now stock shelf feeding is completed, and raw material 14 treat further step, the inductor signal that the lower portion of block 21 is installed
There is raw material state in feedback-induced.Then, the course of conveying of raw material is as follows：The bottom inductor signal feedback of block 21 is present
During raw material, the end greatly of rod for stiring materials 24 of material toggling system 11 is fixed on frame, and cylinder 25 stretches out, and upwarps raw material provoking one,
The blanking of raw material 14 falls into the position of roller bearing 26.Now pressing system 5 pushes down raw material 14.Push down after about 2 seconds, positioning is sent
Material system 4 starts feeding to stock shelf end origin position, and inductor 27 is installed in this position, when sensing in the presence of material, positioning
Feeding stops, and pressing system 5 unclamps and retracts the origin of positioning feed system, waits next step.
Followed by scale sawing step.When raw material 14 are in 27 position of inductor, sizing feed system 2 is accurate
Standby now servo-control system control pressing system 5 clamps raw material 14 again in place and origin position, and allows and position feeding system
Raw material 14 are conveyed a regular length by system 4 again, and after conveying in place, sizing feed system 2 clamps raw material 14, compresses
System 5 is unclamped and returns to the positioning origin of feed system 4.Sizing feed system 2 is by the feeding of raw material 14 to the sawing position of lathe 1
When, lathe 1 carries clamping system and clamps raw material 14, and now lathe 1 starts sawing, while sizing feed system 2 unclamps folder
Tightly, it is back to need to be clamped at sawing size the next time of whole system setting and treats feeding；After the completion of a current sawing, lathe
1 clamping system unclamps, the feeding again of sizing feed system 2, so far circulates lathe 1 and carries clamping system clamping, sizing feed system
System 2 is back to next blanking demand size and treats next procedure.
Sense cyclic program：When raw material 14 are gone out to outside inductor 27 by the feeding of sizing feed system 2, inductor 27
Feedback signal, whole system can start first step and second step, that is, raw material feeding with it is to be conveyed.Due to raw material
Length is fixed value, so whole system can save raw material the most according to the Size calculation of each overall different cultivars blanking
Mode carries out blanking, when single raw material length can not meet any kind blanking, and sizing feed system 2 can be by remaining original
Material material head takes out and abandoned to ash can.While, positioning feed system 4 starts feeding to fixed position, scale
Feed system 2 returns to origin and clamps raw material.
From above technical scheme, a kind of full-automatic straight material blanking machine of rectangular square tube of the present utility model can use numerical control
The feeding of systematic substitution original manual operation and measurement, save a large amount of actions and waste, and lift effective working time, lifting production effect
Rate；While the feeding that operating personnel only carry out finished product is piled up, a work personnel are saved, recruitment cost is reduced；Voluntarily change
For the digital control system made, relatively outside purchase of equipment, in-company demand is adapted to the most, blanking is accurate, it is to avoid quality accident
Generation；Each part that designs and produces of system is fastened using bolt connection, and rapid wear, trouble location can be changed in time, drop
The low cost of system follow-up maintenance.And centralized lubrication is used, to each part intermittent oiling, the service life of elongate member.
The utility model is not limited to above-described embodiment, and embodiment is exemplary, it is intended to for explaining that this practicality is new
Type, and it is not intended that to limitation of the present utility model.
Claims (3)
1. a kind of straight material blanking machine of full-automatic rectangular square tube, it is characterised in that including：Machine tool main body (1), sizing feed system
(2), stock shelf, positioning feed system (4), pressing system (5), motor (6), pulley assembly (7), reductor (8), drive link
(10), setting gauge assembly (11), steel wire rope (13), the assembly that gets stuck (15), minor sprocket (16), chain (17), big sprocket wheel (18), bullet
Spring (19), roller (20), block (21), bearing block (22), small roller bearing (23), roller bearing (26) and inductor (27)；
The machine tool main body (1) is connected by the sizing feed system (2) with the stock shelf；The stock shelf includes upper
Bin monolithic beam (3) and tie-beam (12), the quantity of the stock shelf monolithic beam (3) are multiple, and spaced and parallel are set；It is described
Stock shelf is connected into by the tie-beam (12) vertical with the stock shelf monolithic beam (3) between stock shelf monolithic beam (3)；
The positioning feed system (4) is arranged on the stock shelf, and the pressing system (5) is arranged at the positioning feed system
(4) on；The motor (6) is arranged at the stock shelf bottom with reductor (8), and the pulley assembly (7) is connected to described
Between motor (6) and reductor (8)；The drive link (10) is rotationally connected with the stock shelf bottom by the bearing block (22)
Portion；The minor sprocket (16) is arranged at the reductor (8) output end；The big sprocket wheel (18) connects with the drive link (10)
Connect, the big sprocket wheel (18) is connected with the minor sprocket (16) by the chain (17)；It is provided with the drive link (10)
The roller (20)；One end of the steel wire rope (13) is connected with the top of the stock shelf, the steel wire rope (13) it is another
End is connected with the big sprocket wheel (18)；Described spring (19) one end is connected to the stock shelf bottom, and the spring (19) is another
End is connected on the steel wire rope (13)；Support is provided with the stock shelf, the small roller bearing (23) is arranged at the support
On, the steel wire rope (13) is around being located on the small roller bearing (23), and the assembly that gets stuck (15) is arranged at the outside of the support,
The block (21) is arranged on the support, and below the assembly (15) that gets stuck；The setting gauge assembly (11) sets
It is placed in below the support；The roller bearing (26) is arranged at described get stuck between assembly (15) and the support；The inductor
(27) it is arranged between the sizing feed system (2) and the stock shelf monolithic beam (3).
2. the straight material blanking machine of full-automatic rectangular square tube according to claim 1, it is characterised in that the drive link (10) point
For more piece, connected between drive link (10) described in two adjacent sections by contiguous block (9).
3. the straight material blanking machine of full-automatic rectangular square tube according to claim 1, it is characterised in that the setting gauge assembly
(11) rod for stiring materials (24) and cylinder (25) are included, described rod for stiring materials (24) one end is rotationally connected with the stock shelf；The gas
Cylinder (25) is arranged at below described rod for stiring materials (24), and described rod for stiring materials (24) one end is fixed on the stock shelf, and the other end connects
It is connected on described rod for stiring materials (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720225628.0U CN206543916U (en) | 2017-03-09 | 2017-03-09 | The straight material blanking machine of full-automatic rectangular square tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720225628.0U CN206543916U (en) | 2017-03-09 | 2017-03-09 | The straight material blanking machine of full-automatic rectangular square tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206543916U true CN206543916U (en) | 2017-10-10 |
Family
ID=59994467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720225628.0U Withdrawn - After Issue CN206543916U (en) | 2017-03-09 | 2017-03-09 | The straight material blanking machine of full-automatic rectangular square tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206543916U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695010B (en) * | 2017-03-09 | 2018-05-15 | 安徽安凯金达机械制造有限公司 | The straight material blanking machine of full-automatic rectangular square tube |
-
2017
- 2017-03-09 CN CN201720225628.0U patent/CN206543916U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695010B (en) * | 2017-03-09 | 2018-05-15 | 安徽安凯金达机械制造有限公司 | The straight material blanking machine of full-automatic rectangular square tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171010 Effective date of abandoning: 20180515 |
|
| AV01 | Patent right actively abandoned |