CN206502465U - Grooved drum type spooler intelligence control system - Google Patents
Grooved drum type spooler intelligence control system Download PDFInfo
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- CN206502465U CN206502465U CN201720139452.7U CN201720139452U CN206502465U CN 206502465 U CN206502465 U CN 206502465U CN 201720139452 U CN201720139452 U CN 201720139452U CN 206502465 U CN206502465 U CN 206502465U
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- tension
- intelligent controller
- control system
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- winding
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Abstract
The purpose of this utility model is to provide a kind of grooved drum type spooler intelligence control system, the system includes the intelligent controller being arranged on each ingot, the intelligent controller passes through driven by Brush-Less DC motor winding mechanism, the intelligent controller connects tension control mechanism, tension sensor, stepper motor, tensioner are provided with the tension control mechanism, it is characterized in that：Tension sensor detects yarn tension in real time, and the tension signal of detection is transmitted to intelligent controller, intelligent controller is compared the tension value of detection with the tension value set, stepper motor is controlled to drive tensioner folding according to comparative result, adjust yarn tension, form detection, regulation, detect again, the closed-loop system adjusted again, it is finally reached yarn tension constant control, the beneficial effects of the utility model are the cylinder yarns produced, with between ingot, even density is consistent between ingot and ingot, and can produce that particular/special requirement is for example tight inside but loose outside or the loose outer tight cylinder yarns of Inner, shaping is more preferable, ingot length is more accurate.
Description
Technical field
The utility model is related to a kind of intelligence control system, and in particular to it is a kind of can be to the up- coiler of grooved drum type spooler
The system that structure, tension control mechanism implement intelligent control.
Background technology
For dyeing cylinder yarn requirement even density it is consistent, shape, ingot length accurately, and determines cylinder yarn reel around even density
Consistent key factor is exactly the constant tension that yarn is controlled in winding process.Grooved drum type spooler is as cone dyeing into cylinder
The equipment of operation, it is fast with winding speed, it is simple in construction, the characteristics of cheap, but current domestic existing manufacturer production
Grooved drum type spooler is all mechanically based on superposition tension force to the control of yarn tension in winding process, superposition tension force
Method mainly has tabletting pressurization or spring pressurization or weight pressurization etc., and it is right what is common is that single tension force can only be provided
Tension variation of the raw yarn in solution preocess is moved back can not be adjusted in real time；Second, the winding process needed to winder poststaining is for example interior tight
Outer network, the outer tight technique of interior pine can not be met；Third, the mode of machinery superposition tension force is in use for some time, due to machinery
Aging and each component wear degree difference cause the coefficient of friction of each superposition tension part to change so that between ingot and ingot
Forming error causes dyeing uneven.
The content of the invention
The purpose of this utility model is to provide a kind of grooved drum type spooler intelligence control system, for prior art not
Foot, with a high performance driven by Brush-Less DC motor winding mechanism, tension control mechanism is by tension sensor and stepper motor
The tensioner composition of control, by sensor on-line checking, the function that tensioner is adjusted in real time efficiently solves prior art
Problem, a kind of effectively reliable solution is provided for cone dyeing.
The utility model solves the technical scheme that its technical problem used：A kind of grooved drum type spooler intelligent control system
System, including the intelligent control unit being arranged on each ingot of bobbin-winding machine, the intelligent control unit include spindle position intelligent controller,
Winding mechanism, tension control mechanism, tension control mechanism is built with tension sensor, tension sensor and spindle position intelligent controller
It is connected by circuit, spindle position intelligent controller controls stepper motor, stepper motor connection tensioner by circuit；In winding mechanism
Yarn detector, windings sensor are provided with, is connected respectively with spindle position intelligent controller, spindle position intelligent controller passes through circuit control
Driven by Brush-Less DC motor winding mechanism processed, and disturbed by additional high, change winding speed, reach that a yarn shaping is anti-stacked
Purpose, spindle position intelligent controller is also connected by total line with master control platform computer, realizes setting for tension force, ingot length and winding speed
It is fixed to be detected with real-time.
The beneficial effects of the utility model are to realize the real-time control of grooved drum type spooler tension force in winding process,
The cylinder yarn for dyeing is produced, with even density is consistent between ingot, between ingot and ingot, and special process requirement can be produced
Such as the tight inside but loose outside or interior outer tight cylinder yarn of pine, more preferably, ingot length is more accurate, is also not in due to caused by tensioner aging for shaping
Problem.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Accompanying drawing 1 is the general structure schematic diagram of the utility model grooved drum type spooler intelligence control system；
Accompanying drawing 2 is the control structure schematic diagram of the utility model grooved drum type spooler intelligence control system.
1. one-tenth cylinders in figure, 2.BLDC DC brushless motors, 3. spindle position intelligent controllers, 4. stepper motors, 5. former cylinders, 6.
Yarn-guiding loop, 7. tensioners, 8. tension sensors, 9. yarn detectors, 10. gear yarn poles, 11. groove drums, 12. master control platform computers, 13. press
Button, trouble lamp, 21. windings sensors, 30. single-chip microcomputers, 31. power modules, 32.RS485 communication modules, 33. open
Dynamic, fault alarm module, 34.PWM step motor control drive modules, 35.AD tension sensor signal processing modules, 36.AD
Yarn detector signal processing module, 37.BLDC driven by Brush-Less DC motor modules.
Embodiment
Grooved drum type spooler intelligence control system, including the intelligent control unit and master control being arranged on each ingot of bobbin-winding machine
Platform computer, the intelligent control unit includes spindle position intelligent controller, winding mechanism, tension control mechanism, spindle position intelligent control
The parameter that device is set by master control platform computer implements intelligent control to winding mechanism, tension control mechanism.
Mentioned strain controlling organization is made up of tension sensor 8, tensioner 7, stepper motor 4, spindle position intelligent controller 3,
Tension sensor 8 is located in the yarn road of winding bobbin, for detecting yarn tension in real time, and the tension signal measured is transmitted into ingot
Position intelligent controller 3, spindle position intelligent controller 3 is compared the tension signal transmitted with the tension value prestored, according to comparative result
The angular displacement of stepper motor 4 is controlled, the folding of tensioner 7 is adjusted, yarn additional tension is adjusted, tension sensor 8 surveys tension value again, and
Be transmitted to spindle position intelligent controller 3, compared with setting value, then adjust, until measured value is consistent with setting value, formed detection, feedback,
The closed-loop system detect again, fed back, is finally reached the constant of yarn tension, and setting value and the instantaneous value of tension force pass through master control platform electricity
Brain 12 is set and display in real time.
Above-mentioned winding mechanism is by yarn detector 9, windings sensor 21, BLDC DC brushless motors 2, groove drum 11, spindle position
Intelligent controller 3 is constituted, and speed that BLDC DC brushless motors 2 are pre-set by spindle position intelligent controller 3, ingot are long, additional height
Frequency interference driving groove drum 11 is rotated, and realizes winding, and additional high interference is in order to prevent shaping overlapping, when yarn detector is visited less than yarn
Signal is passed to spindle position intelligent controller 3, the control DC brushless motor 2 of spindle position intelligent controller 3 is stalled, and passes through button alarm lamp
13 alarms, the signal of windings sensor 21 is transmitted to intelligent controller 3, and intelligent controller 3 adds up lap signal and is converted into line
It is long, shown in real time by master control platform computer 12.
Above-mentioned spindle position intelligent controller 3, to be integrated with power module 31, BLDC driven by Brush-Less DC motor 37, PWM steppings
Motor control drive module 34, parameter storage, AD signal processing modules 35, RS485 communication modules 32 and single-chip microcomputer 30 are in one
Body, it is possible to achieve tension force intelligent control, motor driving, break alarm, the function of fixed length winding.
Above-mentioned master control platform computer 12, is industrial control tablet computer PC, is intelligently controlled by RS485 buses and the spindle position of each ingot
Device connection processed, realizes the program for being composed of man-machine interaction in communication, master control platform computer 12, can send and order to spindle position intelligent controller
Make, arrange parameter, storage technology file, the parameter of setting has ingot length, winding speed, initial tension, terminates tension force, master control platform electricity
The parameter of setting is sent to the spindle position intelligent controller of each ingot by brain 12 by RS485 buses, and display is every in real time in winding
Alarm indication on one ingot when tension force, winding speed, ingot length and failure.
Of the present utility model is characterized in realize the intelligent control of tension force in winding process, with present it is existing at home
The grooved drum type spooler of in the market is compared, and tension force is more accurate, controllable, and be set with initial tension and the end of tension parameterses are opened
Power, when the initial tension of setting is equal with terminating tension force, tension force will keep constant in the winding process of whole ingot, when setting
When starting tension force more than tension force is terminated, so that it may produce the cylinder yarn of interior tight outer network, tension force is terminated when the beginning tension force of setting is less than
When, so that it may produce the outer tight cylinder yarn of interior pine.
Claims (6)
1. a kind of grooved drum type spooler intelligence control system, intelligent control unit that it includes being arranged on each ingot of bobbin-winding machine,
Master control platform computer, the intelligent control unit includes spindle position intelligent controller, winding mechanism, tension control mechanism, and its feature exists
The constant controllable mesh of yarn tension can be reached according to the change Intelligent adjustment yarn tension of unwinding tension in tension control mechanism
's.
2. bobbin-winding machine intelligence control system as claimed in claim 1, it is characterised in that the winding mechanism, by the spindle position intelligence
Energy controller is disturbed by driven by Brush-Less DC motor groove drum, and additional high, changes winding speed, prevents that shaping is overlapping.
3. bobbin-winding machine intelligence control system as claimed in claim 1, it is characterised in that the winding mechanism, is additionally provided with spy yarn
Device, windings sensor, and be connected respectively with the spindle position intelligent controller.
4. bobbin-winding machine intelligence control system as claimed in claim 1, it is characterised in that the tension control mechanism, is provided with and opens
Force snesor, stepper motor, tensioner, step motor control tensioner folding.
5. bobbin-winding machine intelligence control system as claimed in claim 1, it is characterised in that the tension control mechanism, the tension force
Sensor, stepper motor constitute closed-loop tension control system with the spindle position intelligent controller.
6. bobbin-winding machine intelligence control system as claimed in claim 1, it is characterised in that the spindle position intelligent controller, is integrated
Power supply, driven by Brush-Less DC motor, PWM step motor controls, parameter storage, signal transacting, communicate in the single-chip microcomputer of one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720139452.7U CN206502465U (en) | 2017-02-16 | 2017-02-16 | Grooved drum type spooler intelligence control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720139452.7U CN206502465U (en) | 2017-02-16 | 2017-02-16 | Grooved drum type spooler intelligence control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206502465U true CN206502465U (en) | 2017-09-19 |
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ID=59833658
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720139452.7U Active CN206502465U (en) | 2017-02-16 | 2017-02-16 | Grooved drum type spooler intelligence control system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108439063A (en) * | 2017-02-16 | 2018-08-24 | 常州百鼎纺织科技有限公司 | Grooved drum type spooler intelligence control system |
| CN108796683A (en) * | 2018-08-29 | 2018-11-13 | 辽东学院 | A kind of twisting winding device and method of novel intelligent home textile decoration rope |
| CN116281422A (en) * | 2023-05-18 | 2023-06-23 | 青岛宏大纺织机械有限责任公司 | Control method and system of tension controller of bobbin winder |
-
2017
- 2017-02-16 CN CN201720139452.7U patent/CN206502465U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108439063A (en) * | 2017-02-16 | 2018-08-24 | 常州百鼎纺织科技有限公司 | Grooved drum type spooler intelligence control system |
| CN108796683A (en) * | 2018-08-29 | 2018-11-13 | 辽东学院 | A kind of twisting winding device and method of novel intelligent home textile decoration rope |
| CN116281422A (en) * | 2023-05-18 | 2023-06-23 | 青岛宏大纺织机械有限责任公司 | Control method and system of tension controller of bobbin winder |
| CN116281422B (en) * | 2023-05-18 | 2023-08-18 | 青岛宏大纺织机械有限责任公司 | Control method and system of tension controller of bobbin winder |
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