CN206471662U - A kind of new automobile wire harness guides insertion apparatus - Google Patents
A kind of new automobile wire harness guides insertion apparatus Download PDFInfo
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- CN206471662U CN206471662U CN201720138887.XU CN201720138887U CN206471662U CN 206471662 U CN206471662 U CN 206471662U CN 201720138887 U CN201720138887 U CN 201720138887U CN 206471662 U CN206471662 U CN 206471662U
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- Prior art keywords
- led
- pulling force
- wire harness
- plate
- insertion apparatus
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- 238000003780 insertion Methods 0.000 title claims abstract description 27
- 230000037431 insertion Effects 0.000 title claims abstract description 27
- 239000013307 optical fiber Substances 0.000 claims abstract description 12
- 244000208734 Pisonia aculeata Species 0.000 claims abstract description 5
- 239000000835 fiber Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 abstract description 5
- 239000011800 void material Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000576 coating method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model is related to a kind of new automobile wire harness guiding insertion apparatus, including station platform；Its technical characterstic is：Controller is installed on one side end face of the station platform, the upper surface of the station platform is formed with guidance panel, LED plate bracing frame is installed in the station platform below the guidance panel, removably it is provided with the LED plate bracing frame in LED lamp panel, the LED lamp panel and is evenly equipped with multiple LED light delicate fingers light lead sources；The LED light delicate fingers light lead source is connected by optical fiber with the Wiring harness connector fixed plate on guidance panel, and the pulling force sensor for detecting automotive wire bundle terminal pull-back forces is fixed with below the Wiring harness connector fixed plate.The utility model significantly reduces automotive wire bundle terminal appearance void and inserts, leaks the slotting, probability of misplug very much, reduces substantial amounts of human and material resources cost.
Description
Technical field
The utility model belongs to automotive wire bundle technical field, especially a kind of new automobile wire harness guiding insertion apparatus.
Background technology
At present, automotive wire bundle manufacturing is a labor-intensive production, and 70% manufacturing process has been gone by people
Into no automation equipment is participated, so operating efficiency is low.Automotive wire bundle production technology can totally be divided into the work that bursts at the seams
Skill, compression joint technique, prepackage technique, total coating process.In order to improve general assembly efficiency, complicated wire harness will set prepackage station, in advance
The whether reasonable efficiency for directly influencing general assembly of technique is filled, if the wire road on the low side or assembling of pre-mounted part assembling
The unreasonable speed that can be increased the workload of general assembly personnel, slow down streamline in footpath, total coating process is set according to product development department
The numbering of all assembling sheaths and annex is simultaneously affixed on material box by the working plate of meter, design fitting device, material box specification
On to improve efficiency of assembling.Each station assembling content and requirement are worked out, whole general assembly station is balanced and prevents little work
Measure excessive, the situation for whole flowing water linear velocity of leaving behind.Accomplish that station is balanced, technologist must be familiar with to each operation
And scene measuring and calculating man-hour, at any time adjustment assembly technique.
At present, automotive wire bundle guiding insertion apparatus on the market does not have any for preventing automotive wire bundle terminal from occurring empty
Insert, leakage is inserted, the measure of misplug, and function is single, can only realize the function of being inserted by fiber guides automotive wire bundle terminal,
The hole position of automotive wire bundle terminal will be inserted into while lighting, this kind of practice causes existing automotive wire bundle guiding insertion apparatus to be deposited
In some following problem：(1) light of human eye long-time large area irradiation high brightness easily produces fatigue；(2) automotive wire bundle terminal
There is the empty probability increase inserted, leak slotting, misplug；(3) apparatus function is single, and each device can only correspond to a connector, not be inconsistent
Close the sustainable improvement principle of lean production requirement.
At present, the employee of prepackage station is that the technique guiding book write according to technologist is operated, it is difficult to ensure that member
Each step of work all compares the operation of technique guiding book, inserts the probability increase that Wrong, missing is inserted, void is slotting, causes yields to decline, influence enterprise
Industry normally produces running.
Through retrieval, do not find and the same or analogous published patent document of the utility model.
Utility model content
The purpose of this utility model be to overcome the deficiencies in the prior art there is provided a kind of reasonable in design, operating efficiency it is high and
Effectively prevent empty slotting, the new automobile wire harness guiding insertion apparatus that leakage is inserted, misplug situation occurs.
A kind of new automobile wire harness guides insertion apparatus, including station platform；The inside of the station platform is provided with controller,
The upper surface of the station platform is provided with guidance panel, and LED plate bracing frame is provided with the station platform below the guidance panel,
Removably it is provided with the LED plate bracing frame in LED lamp panel, the LED lamp panel and is evenly equipped with multiple LED light delicate fingers light leads
Source；The LED light delicate fingers light lead source is connected by optical fiber with the Wiring harness connector fixed plate on guidance panel, the wire harness
The pulling force sensor for detecting automotive wire bundle terminal pull-back forces is fixed with below connector fixed plate；In the Wiring harness connector
The slot for inserting automobile wire harness connector is integrally made in the upper surface of fixed plate, and the Wiring harness connector fixed plate bottom surface is equal
Multiple fiber optic hubs for grafting optical fiber are furnished with, are connected for the LED light delicate fingers light lead source to be transmitted through the fiber into wire harness
Connect the corresponding hole position of device.
Moreover, the controller includes the control circuit of shell and its inside；The control circuit includes：MCU, power supply mould
Block, pulling force sensor, operational amplifier, LED lamp panel control unit and switch module；The pulling force sensor is used to gather pulling force
Signal, its output end is by operational amplifier by pulling force signal output to MCU, and output end and the LED lamp panel of the MCU control list
Member is connected, the LED light delicate fingers light lead source on lightening LED lamp plate；The output end of the switch module is connected with MCU to be opened
Dynamic MCU work；The output end of the power module is connected with pulling force sensor, MCU and LED lamp panel control unit and is respectively
It is powered.
Moreover, the LED lamp panel is arranged in LED plate bracing frame by neck.
Moreover, the pulling force sensor is connected with the wire harness respectively by the pulling force sensor support frame of setting symmetrical above and below
Device fixed plate bottom surface and LED plate bracing frame upper surface is connect to be bolted to together.
Moreover, the pulling force sensor support frame includes cross-brace plate and longitudinal supporting plate；It is solid on the cross-brace plate
Equipped with longitudinal supporting plate；Together with the longitudinal supporting plate is bolted to one end of the pulling force sensor.
Moreover, being formed with multiple Wiring harness connector fixed plates, the station below the guidance panel on the guidance panel
The multiple LED plate bracing frames corresponding with the Wiring harness connector fixed plate are installed in platform.
Moreover, being additionally provided with the guidance panel including power switch, confirming indicator lamp, the first charging indicator light, the
Two charging indicator lights and multiple Scheme Choice buttons.
Moreover, the MCU is also connected by RS232 serial ports with host computer touch-screen, for downloading and setting control journey
Sequence.
Advantage of the present utility model and good effect are：
1st, the utility model being equipped with by controller and pulling force sensor, automotive wire bundle connection can be lighted successively
The hole position of device, can not only be inserted by fiber guides automotive wire bundle terminal, but also can be prevented effectively from due to human eye it is long when
Between by large area irradiate high brightness light and easily produce fatigue situation occur, improve prepackage staff work effect
Rate.
2nd, the utility model below automobile wire harness connector fixed plate by being fixedly mounted with pulling force sensor, for detecting automobile
The pull-back forces of Wiring harness terminal, and the pulling force electric signal output is gathered to controller by pulling force sensor, by controller by comparing
Sampling, judges whether pulling force is up to standard.Only when pulling force is up to standard, automotive wire bundle terminal insertion automotive wire bundle connection could be represented
It is eligible state after device, prepackage personnel can work on, is lighted by controller control and next be inserted into automotive wire bundle terminal
Wiring harness connector hole position.It is slotting, misplug general that the utility model significantly reduces the empty slotting, leakage of automotive wire bundle terminal appearance very much
Rate, reduces substantial amounts of human and material resources cost.
3rd, multiple Wiring harness connector fixed plates, each Wiring harness connector fixed plate are formed with guidance panel of the present utility model
Slot in can insert an automobile wire harness connector, be formed with and be connected with the wire harness in the station platform below guidance panel
LED lamp panel, the LED are installed with the LED plate bracing frame that device fixed plate is correspondingly arranged, each LED plate bracing frame
Multiple LED light delicate fingers light lead sources are evenly equipped with plate, each LED light delicate fingers light lead source passes through each self-corresponding optical fiber and wire harness respectively
Fiber optic hub on connector fixed plate bottom surface is connected, for LED light delicate fingers light lead source to be transmitted to pair of Wiring harness connector
Answer hole position.The utility model can install multiple Wiring harness connectors simultaneously, and can according to the difference of Wiring harness connector hole position number,
The optical fiber of adjustment insertion Wiring harness connector fixed plate and the number in LED light delicate fingers light lead source.It is of the present utility model vdiverse in function,
Meet the sustainable improvement principle of lean production requirement, improve production efficiency.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model；
Fig. 2 is internal circuit block diagram of the present utility model；
Fig. 3 is fundamental diagram of the present utility model.
Embodiment
The utility model embodiment is described in further detail below in conjunction with accompanying drawing：
At present, in automotive wire bundle technical field, from the aspects of production cost, a large amount of finished product wire harness are in final electrical testing
Detect that connector inner terminal inserts the quality problems that Wrong, missing is inserted, void is slotting, substantial amounts of human and material resources cost, example can be increased by reprocessing
Such as：My one moral money client of company often connects air bag, ESP (VSC) during certain benz wire harness is produced
The terminal wrong plug in device is connect, because the two connectors are two crucial connectors in automotive wire bundle, is impermissible for reprocessing, because
This utility model provides a kind of new automobile wire harness and guides insertion apparatus, significantly decreases very much automotive wire bundle terminal and void occurs
Insert, leakage is inserted, the probability of misplug.
A kind of new automobile wire harness guides insertion apparatus, as shown in figure 1, including station platform 11；The inside of the station platform
Controller is installed, the upper surface of the station platform is provided with guidance panel 1, be provided with the station platform below the guidance panel
LED plate bracing frame 15, is removably provided with LED lamp panel 14, the LED lamp panel uniform in the LED plate bracing frame
There are multiple LED light delicate fingers light lead sources 13；The LED light delicate fingers light lead source is connected by optical fiber 12 with the wire harness on guidance panel
Connect device fixed plate 3 to be connected, the drawing for detecting automotive wire bundle terminal pull-back forces is fixed with below the Wiring harness connector fixed plate
Force snesor 6.
The controller is as shown in Fig. 2 the control circuit including shell and its inside；The control circuit includes：MCU、
Power module, pulling force sensor, operational amplifier, LED lamp panel control unit and switch module；The pulling force sensor is used to adopt
Collect pulling force signal, its output end is by operational amplifier by pulling force signal output to MCU, the output end and LED lamp panel of the MCU
Control unit is connected, the LED light delicate fingers light lead source on lightening LED lamp plate；The output end of the switch module and MCU phases
Connection, for starting MCU work；The output end of the power module respectively with pulling force sensor, MCU and, LED lamp panel control it is single
Member is connected and is its power supply.
In the present embodiment, the MCU is also connected by RS232 serial ports with host computer touch-screen, for downloading and setting
Put control program.
In the present embodiment, the LED lamp panel is arranged in LED plate bracing frame by neck (not marked in figure).
In actual applications, typically used by two LED plate bracing frame combination accessories.
In the present embodiment, integrally made in the upper surface of the Wiring harness connector fixed plate for inserting automotive wire bundle
The slot 2 of connector, the Wiring harness connector fixed plate bottom surface is evenly equipped with multiple fiber optic hubs for grafting optical fiber (not in figure
Mark), the corresponding hole position for the LED light delicate fingers light lead source to be transmitted through the fiber to Wiring harness connector.
In the present embodiment, the pulling force sensor by the pulling force sensor support frame of setting symmetrical above and below respectively with institute
Wiring harness connector fixed plate bottom surface and LED plate bracing frame upper surface is stated to be bolted to together.The pulling force sensor support
Frame includes cross-brace plate 5 and longitudinal supporting plate 4；Longitudinal supporting plate is fixed with the cross-brace plate；The longitudinal supporting plate
Together with being bolted to one end of the pulling force sensor.
In the present embodiment, multiple Wiring harness connector fixed plates are formed with the guidance panel, under the guidance panel
The multiple LED plate bracing frames corresponding with the Wiring harness connector fixed plate are installed in the station platform of side.
In the present embodiment, it is additionally provided with the guidance panel including power switch 10, confirms that indicator lamp 7, first are filled
Electric indicator lamp 8-1, the second charging indicator light 8-2 and Scheme Choice button 9.
Operation principle of the present utility model, as shown in Figure 3：
During automotive wire bundle guiding insertion apparatus work of the present utility model, Wiring harness connector insertion Wiring harness connector is fixed
In slot on plate, after automotive wire bundle line terminals insert Wiring harness connector to hole position, prepackage personnel need to pull back wire body, pull back dynamic
Work is to prevent automotive wire bundle terminal from empty insert occur.Pulling force sensor gathers the external pull that this is pulled back, and passes through operation amplifier
Device by the pulling force electric signal output to governor circuit (i.e.：MCU), MCU is sampled by the comparison passed through to the pulling force electric signal, is judged
Whether pulling force is up to standard.Only when the pulling force pulled back is up to standard, it could represent after Wiring harness terminal insertion automobile wire harness connector as conjunction
Trellis state, and the LED light delicate fingers light lead source on the LED lamp panel control unit lightening LED lamp plate is controlled by MCU, and pass through light
Lead fiber (i.e.：Optical fiber) LED light delicate fingers light lead source is transmitted to automobile wire harness connector, and then light and next be inserted into automobile
The automobile wire harness connector hole position of Wiring harness terminal, prepackage personnel can work on.The utility model can significantly decrease vapour
There is void and inserts, leaks the slotting, probability of misplug in vehicle wire harness terminal.
The course of work of the present utility model is：
Line taking and plug wire of a kind of new automobile wire harness guiding insertion apparatus of the present utility model for automobile wire harness connector
Technique provides guiding and indicated.By pulling force sensor, the action of pulling back in operation is detected to confirm automotive wire bundle terminal
Whether insert firmly.The utility model can provide 8 instruction operation schemes, and 8 advance download sides are realized by 8 Scheme Choice buttons
Switching between case.And can be that device updates any one instruction operation scheme by touch-screen host computer.Carrying out plug wire
When work starts, insertion apparatus can be guided to send start-up operation order to automotive wire bundle by pressing shift knob.
The operating process of automotive wire bundle of the present utility model guiding insertion apparatus is specially：
1st, first confirm that automotive wire bundle guiding insertion apparatus is closed.Scheme Choice button is pressed, selection is current
Indication scheme needed for work, clockwise shearing power switch makes electric on device.
2nd, the time of wait about 10 seconds, device starts demonstration indicator lamp flow, and (flow demonstrated is the last
Update the program in selected scheme), show that demonstration is finished until the first charging indicator light is lighted.
3rd, after the first charging indicator light extinguishes, the automobile wire harness connector that will be operated is installed on Wiring harness connector fixed plate
Slot in.
4th, press under the second charging indicator light button the first charging indicator light flicker simultaneously 2, show to proceed by slotting
Line works.
5th, automotive wire bundle terminal is taken out from the Thread holder of light yellow red LED indicator lamp, and the automotive wire bundle end of taking-up
Son is injected in the hole position in automobile wire harness connector light yellow LED light delicate fingers light lead source, the automotive wire bundle terminal of being pulled back immediately after being plugged
Until the first charging indicator light lights prompting by that can unclamp.
6th, continue to operate according to the plug wire that the method for step 5 completes other automotive wire bundle terminals, until meeting automotive wire bundle company
Untill connecing the LED light delicate fingers light lead source for no longer occurring light yellow on device, the now plug wire work of an automobile wire harness connector is completed.
7th, the automobile wire harness connector for completing plug wire work is removed, changes the automobile wire harness connector for treating plug wire.
8th, continue to carry out plug wire work according to the method for step 4 to step 7, and so on.
The above-mentioned explanation for operating process of the present utility model is intended merely to be illustrated more clearly that work of the present utility model
Make principle and the course of work, its handling process is conventional, be not innovative content of the present utility model.
It is emphasized that embodiment described in the utility model is illustrative, rather than it is limited, therefore this reality
It is every new according to this practicality by those skilled in the art with the new embodiment including being not limited to described in embodiment
The other embodiment that the technical scheme of type is drawn, also belongs to the scope of the utility model protection.
Claims (8)
1. a kind of new automobile wire harness guides insertion apparatus, including station platform；It is characterized in that：Install the inside of the station platform
There is controller, the upper surface of the station platform is provided with guidance panel, LED is installed in the station platform below the guidance panel
Plate bracing frame, is removably provided with LED lamp panel, the LED lamp panel in the LED plate bracing frame and is evenly equipped with multiple LED
Optical fiber guides light source；The LED light delicate fingers light lead source passes through optical fiber and the Wiring harness connector fixed plate phase on guidance panel
The pulling force sensor for detecting automotive wire bundle terminal pull-back forces is fixed with below connection, the Wiring harness connector fixed plate；Institute
Integrally make slot for inserting automobile wire harness connector, the Wiring harness connector in the upper surface for stating Wiring harness connector fixed plate
Fixed plate bottom surface is evenly equipped with multiple fiber optic hubs for grafting optical fiber, for the LED light delicate fingers light lead source to be passed through into optical fiber
Transmit to the corresponding hole position of Wiring harness connector.
2. a kind of new automobile wire harness guiding insertion apparatus according to claim 1, it is characterised in that：The controller bag
Include the control circuit of shell and its inside；The control circuit includes：MCU, power module, pulling force sensor, operational amplifier,
LED lamp panel control unit and switch module；The pulling force sensor is used to gather pulling force signal, and its output end passes through operation amplifier
Device is by pulling force signal output to MCU, and the output end of the MCU is connected with LED lamp panel control unit, for lightening LED lamp plate
On LED light delicate fingers light lead source；The output end of the switch module is connected with MCU starts MCU work；The power module
Output end is connected with pulling force sensor, MCU and LED lamp panel control unit and is its power supply respectively.
3. a kind of new automobile wire harness guiding insertion apparatus according to claim 1 or 2, it is characterised in that：The LED
Plate is arranged in LED plate bracing frame by neck.
4. a kind of new automobile wire harness guiding insertion apparatus according to claim 1 or 2, it is characterised in that：The pulling force
Sensor by the pulling force sensor support frame of setting symmetrical above and below respectively with the Wiring harness connector fixed plate bottom surface and LED
Plate bracing frame upper surface is bolted to together.
5. a kind of new automobile wire harness guiding insertion apparatus according to claim 4, it is characterised in that：The pull sensing
Device support frame includes cross-brace plate and longitudinal supporting plate；Longitudinal supporting plate is fixed with the cross-brace plate；The longitudinal direction branch
Together with fagging is bolted to one end of the pulling force sensor.
6. a kind of new automobile wire harness guiding insertion apparatus according to claim 1 or 2, it is characterised in that：In the behaviour
Make to be formed with multiple Wiring harness connector fixed plates on panel, be provided with and connect with the wire harness in the station platform below the guidance panel
Connect the corresponding multiple LED plate bracing frames of device fixed plate.
7. a kind of new automobile wire harness guiding insertion apparatus according to claim 1 or 2, it is characterised in that：In the behaviour
Make to be additionally provided with panel including power switch, confirm indicator lamp, the first charging indicator light, the second charging indicator light and multiple schemes
Select button.
8. a kind of new automobile wire harness guiding insertion apparatus according to claim 2, it is characterised in that：The MCU also leads to
Cross RS232 serial ports with host computer touch-screen to be connected, for downloading and setting control program.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720138887.XU CN206471662U (en) | 2017-02-16 | 2017-02-16 | A kind of new automobile wire harness guides insertion apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720138887.XU CN206471662U (en) | 2017-02-16 | 2017-02-16 | A kind of new automobile wire harness guides insertion apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206471662U true CN206471662U (en) | 2017-09-05 |
Family
ID=59707672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720138887.XU Expired - Fee Related CN206471662U (en) | 2017-02-16 | 2017-02-16 | A kind of new automobile wire harness guides insertion apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206471662U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106785800A (en) * | 2017-02-16 | 2017-05-31 | 天津东驰机电设备有限公司 | A kind of automotive wire bundle guides insertion apparatus |
-
2017
- 2017-02-16 CN CN201720138887.XU patent/CN206471662U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106785800A (en) * | 2017-02-16 | 2017-05-31 | 天津东驰机电设备有限公司 | A kind of automotive wire bundle guides insertion apparatus |
| CN106785800B (en) * | 2017-02-16 | 2023-03-21 | 天津东驰机电设备有限公司 | Automobile wire harness guiding and inserting device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170905 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |