CN206464639U - Band tool magazine horizontal digital-control gear chamfering machine - Google Patents
Band tool magazine horizontal digital-control gear chamfering machine Download PDFInfo
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- CN206464639U CN206464639U CN201720161689.5U CN201720161689U CN206464639U CN 206464639 U CN206464639 U CN 206464639U CN 201720161689 U CN201720161689 U CN 201720161689U CN 206464639 U CN206464639 U CN 206464639U
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- slide unit
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Abstract
The utility model discloses a kind of band tool magazine horizontal digital-control gear chamfering machine, belong to Gear Processing field, including lathe bed, left top, right top, column, deburring knife rest and circular cutting disk, circular cutting disk is provided with chamfering edge tool;Slide unit, is constituted by radial direction slide unit, with axial slide unit, for horizontal and vertical mobile column;Line slideway A, on lathe bed, top is slidably matched with a left side;Line slideway B, on lathe bed, top is slidably matched with the right side;Line slideway C, on lathe bed, is slidably matched with axial slide unit;Line slideway D, on axial slide unit, is slidably matched with radial direction slide unit;Circular cutting disk is rotatably arranged on radial direction slide unit, and deburring knife rest is slidably connected on column.Chamfering machine of the present utility model comes with many circular cutting disks chamfering edge tool, when user changes processing workpiece, is not required to change chamfering edge tool, when particularly processing duplex or nest, only needs clamped one time with regard to that can complete the processing of all teeth portion of workpiece.
Description
Technical field
The utility model belongs to gear machining apparatus technical field, and in particular to a kind of numerical control horizontal gear for carrying tool magazine
Chamfering machine.
Background technology
Gear needs chamfered edge to reach common understanding in Gear Processing industry, and conventional chamfering method has at present:Manual chamfered edge, grinding
The modes such as chamfered edge, milling chamfered edge, cold extrusion chamfered edge.Because cold extrusion chamfered edge is high in machining efficiency, it is most widely used.However, according to
Cold extrusion chamfered edge principle, has developed the chamfering machine of various types, but is essentially all that can only once install a chamfering edge tool.It is right
A teeth portion can only be once processed in duplex or nest, and different chamfering edge tools need to be changed when processing different teeth portion, greatly
Restriction production efficiency.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of compact conformation, the horizontal number of band tool magazine easy to use
Gear chamfering machine is controlled, by coming with rotation tool magazine, lathe bed is provided with many chamfering edge tool simultaneously, and user's replacing can be made to process workpiece
When, it is not required to change chamfering edge tool, when particularly processing duplex or nest, only needs clamped one time just to complete adding for all teeth portion
Work, with mitigation manual labor and saving operating time, and improves the advantage of processing safety and production efficiency.
To reach above-mentioned purpose, the utility model is achieved through the following technical solutions:
A kind of band tool magazine horizontal digital-control gear chamfering machine that the utility model is provided, including the left top being arranged on lathe bed
Point, right top, column, deburring knife rest and circular cutting disk, circular cutting disk are provided with chamfering edge tool;Slide unit, is connected by being fixed with column
Radial direction slide unit, the axial slide unit composition with radial direction slide unit slidable connection connect, for horizontal and vertical mobile column;Straight line is led
Rail A, on lathe bed, top is slidably matched with a left side;Line slideway B, on lathe bed, top is slidably matched with the right side;Directly
Line guide rail C, on lathe bed, is slidably matched with axial slide unit;Line slideway D, on axial slide unit, with radial direction slide unit
It is slidably matched;Circular cutting disk is rotatably arranged on radial direction slide unit, and deburring knife rest is slidably connected on column.
Further, in addition to workpiece phase device, on column, for workpiece to be adjusted into correct phase.
Further, in addition to line slideway E, it is fixedly mounted on column, is slided with deburring knife rest and workpiece phase device
It is dynamic to coordinate.
Further, in addition to Workpiece detecting device, on lathe bed, for detecting whether be provided with workpiece on lathe bed.
Further, 4~8 are provided with the circular cutting disk described chamfering edge tool.
Further, the two pieces plate-like unhairing knife being arranged side by side is installed on the deburring knife rest.
Further, the line slideway C is two-orbit, and it is equal to or low close to the level height of the track of left top side
In the track away from left top side.
Advantageous effects of the present utility model are:
1st, the utility model chamfering machine is applied to the large batch of gear chamfering processing of automobile industry, particularly duplex or multi-joint
Shaft gear, there is higher processing efficiency.
2nd, the utility model chamfering machine lathe also can easily with the lathe such as gear-hobbing machine, gear shaving machine, gear grinding machines composition gear
Process automatic assembly line.
3rd, the utility model chamfering machine is using cold extrusion chamfered edge, horizontal layout, the pattern of artifact-driven cutter rotation, i.e. work
Part and chamfering tool are automatic to tooth mode using phase to tooth, when being converted between processing workpiece kind, when can reduce more tool changing
Between.
Other advantages of the present utility model, target and feature will be explained in the following description to a certain extent
State, and to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, or
Person can be instructed from practice of the present utility model.Target of the present utility model and other advantages can be said by following
Bright book is realized and obtained.
Brief description of the drawings
In order that the purpose of this utility model, technical scheme and advantage are clearer, below in conjunction with accompanying drawing to this practicality
The detailed description of new work preferably, wherein:
Fig. 1 is a direction structure schematic diagram of the utility model chamfering machine;
Fig. 2 is another direction structure schematic diagram of the utility model chamfering machine;
Reference:1- lathe beds, a 2- left sides are top, and the 3- right sides are top, 4- columns, and 5- deburring knife rests, 6- circular cutting disks, 7- falls
Rib knife, 8- radial direction slide units, 9- axial directions slide unit, 10- workpiece phase devices, 11- Workpiece detecting devices, A- line slideways, B- straight lines
Guide rail, C- line slideways, D- line slideways, E- line slideways.
Embodiment
Below with reference to accompanying drawing, preferred embodiment of the present utility model is described in detail;It should be appreciated that it is preferred that real
Example is applied only for explanation the utility model, rather than in order to limit protection domain of the present utility model.
As shown in figure 1, a kind of band tool magazine horizontal digital-control gear chamfering machine that the utility model is provided, including it is arranged on lathe bed
On 1 left top 2, right top 3, column 4, deburring knife rest 5 and circular cutting disk 6, circular cutting disk 6 is provided with chamfering edge tool 7, unhairing
Bayonet frame 5 is slidably connected on column 4, and circular cutting disk 6 is rotatably arranged on column 4, slide unit, by consolidating with column 4
Surely the radial direction slide unit 8 that connects, constitute with the axial slide unit 9 of the slidable connection of radial direction slide unit 8, for laterally and vertical on lathe bed 1
To mobile column 4;Three groups of line slideways A, B, C are designed with lathe bed 1, wherein left top 2 are arranged on line slideway A, by
Cylinder drives a left side top 2 to move left and right, and work spindle is arranged on a left side top 2, and work spindle is driven by servomotor is (unmarked)
Dynamic rotation;The right side top 3 is arranged on line slideway B, drives the right side top 3 to move left and right by manual lead screw is (unmarked), screw mandrel turns
Dynamic be designed with retaining mechanism, the right side top 3 is designed with tail spindle (unmarked), and tail spindle can be realized left by the cylinder at right rear portion
Move right;Axial slide unit 9 is arranged on line slideway C, drives axial slide unit or so (workpiece axial direction) to move by servomotor
It is dynamic, line slideway D is designed with axial slide unit 9, radial direction slide unit 8 is arranged on line slideway D, is driven radially by servomotor
(workpiece radial direction) is mobile before and after slide unit;It is provided with radial direction slide unit 8 on column 4, column 4 and is designed with line slideway E, unhairing
Bayonet frame 5 and workpiece phase device 10 are arranged on line slideway E, and deburring knife rest 5 and workpiece phase are driven by servomotor
Device 10 is moved up and down, and two pieces plate-like unhairing knife (unmarked) is provided with deburring knife rest 5, respectively by two cylinder band Moving plates
Shape unhairing knife is moved left and right;Workpiece phase device 10 is made up of phase-detection switch and cylinder;It is also equipped with back on radial direction slide unit 8
Rotor disk 6, certainly in different embodiments, the circular cutting disk 6 can also be arranged on column 4, and circular cutting disk 6 is by hydraulic gyration
Hydraulic oil cylinder driving is rotated, and 4~8 can be installed simultaneously chamfering edge tool 7 on circular cutting disk 6, every that chamfering edge tool 7 is designed with phase fixed mechanism
(not shown);Lathe is also devised with Workpiece detecting device 11, detects whether be provided with workpiece on lathe by optoelectronic switch.
By using such scheme, the utility model chamfering machine is by using cold extrusion chamfered edge, horizontal layout, artifact-driven
The pattern of cutter rotation, i.e. workpiece and chamfering tool are automatic to tooth mode using phase to tooth, in the anaplasia of processing workpiece kind
When changing, more tool change time can be reduced.And go for the large batch of gear chamfering processing of automobile industry, particularly duplex or many
Joint shaft gear, there is higher processing efficiency.Also can easily with the lathe such as gear-hobbing machine, gear shaving machine, gear grinding machines composition Gear Processing
Automatic assembly line.
In the present embodiment, the line slideway C is two-orbit, and it is close to level height of track of left top 2 side etc.
In or less than the track away from left top 2 side, so so that radial direction slide unit 8 can be slided horizontally or diagonally on axial slide unit 9
It is dynamic, beneficial to the Working position between adjustment circular cutting disk and workpiece.Certainly it is the stability of each component movement of guarantee, straight line is led
Rail A, B, D, E can also use double-rail configuration.
Now according to its process principle under the detailed elaboration of above-mentioned chamfering machine lathe, following steps are specifically included:
1), according to workpiece configurations size, the right side top 3 is driven to be moved to correct position by manual lead screw, then with locking
Screw mandrel is fixed by mechanism;
2), manually workpiece is placed on work supporting block, machine tool protection door is shut, and start lathe;
3), a left side top 2 is moved to least significant, and the top or fixture installed in work spindle end face withstands (or clamping) work
Part left end, right tail spindle stretches out, and withstands workpiece right-hand member;
4), mobile axial slide unit 9, the axial machining position of workpiece is moved to by circular cutting disk 6;
5), start Workpiece detecting device 11, detection workpiece whether clamping in place;
6) workpiece phase device 10, is started, workpiece is adjusted to correct phase by detection by driving active rotation servomotor;
7) circular cutting disk 6, is rotated, correct chamfering edge tool 7 is selected;
8), mobile radial direction slide unit 8, makes the cutter tooth of chamfering edge tool 7 be engaged with workpiece teeth portion, then the phase on chamfering edge tool 7 is fixed
Organization switch unclamps, and radial direction slide unit 8 continuously moves to workpiece radial direction machining position;
9), deburring knife rest 5 is moved down on column 4, and presss from both sides a workpiece teeth portion both ends of the surface;
10) work spindle on a left side top 2, is rotatably arranged on, the chamfered edge processing of workpiece is completed;
11), treat that the phase fixed mechanism switch locking that workpiece drives chamfering edge tool 7 to be moved on stationary phase, chamfering edge tool 7 falls
Rib knife 7, radial direction slide unit 8 is moved, and chamfering edge tool 7 is retracted into processing and is set out position, and deburring knife rest 5 unclamps workpiece and simultaneously moved up,
It is retracted into it and processes position of setting out.
In above-mentioned chamfering process, after upper one of manufacturing procedure, circular cutting disk 6 is rotated, selects another correctly falling
Rib knife 7, starts lower one of fabrication cycles, can complete the duplex of workpiece or the chamfered edge processing of nest.
Finally illustrate, above example is only unrestricted to illustrate the technical solution of the utility model, although ginseng
The utility model is described in detail according to preferred embodiment, it will be understood by those within the art that, can be to this
The technical scheme of utility model is modified or equivalent substitution, and without departing from the objective and scope of the technical program, it all should
Cover among right of the present utility model.
Claims (7)
1. a kind of band tool magazine horizontal digital-control gear chamfering machine, including left top (2) that are arranged on lathe bed (1), the right side top (3),
Column (4), deburring knife rest (5) and circular cutting disk (6), circular cutting disk are provided with chamfering edge tool (7), it is characterised in that also include:
Slide unit, by be fixedly connected with column radial direction slide unit (8), constitute with the axial slide unit (9) of radial direction slide unit slidable connection, be used for
Horizontal and vertical mobile column;Line slideway A, on lathe bed, top is slidably matched with a left side;Line slideway B, installed in bed
With, top it is slidably matched with the right side;Line slideway C, on lathe bed, is slidably matched with axial slide unit;Line slideway D, peace
On axial slide unit, it is slidably matched with radial direction slide unit;Circular cutting disk is rotatably arranged on radial direction slide unit, deburring knife rest
Slidably it is connected on column.
2. band tool magazine horizontal digital-control gear chamfering machine according to claim 1, it is characterised in that also filled including workpiece phase
(10) are put, on column, for workpiece to be adjusted into correct phase.
3. band tool magazine horizontal digital-control gear chamfering machine according to claim 2, it is characterised in that also including line slideway E,
It is fixedly mounted on column, is slidably matched with deburring knife rest and workpiece phase device.
4. band tool magazine horizontal digital-control gear chamfering machine according to claim 1, it is characterised in that also filled including workpiece sensing
(11) are put, on lathe bed, for detecting whether be provided with workpiece on lathe bed.
5. band tool magazine horizontal digital-control gear chamfering machine according to claim 1, it is characterised in that pacify on the circular cutting disk
Equipped with 4~8 described chamfering edge tool.
6. band tool magazine horizontal digital-control gear chamfering machine according to claim 1, it is characterised in that on the deburring knife rest
The two pieces plate-like unhairing knife being arranged side by side is installed.
7. band tool magazine horizontal digital-control gear chamfering machine according to claim 1, it is characterised in that the line slideway C is
Two-orbit, it is equal to or less than the track away from left top side close to the level height of the track of left top side.
Priority Applications (1)
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CN201720161689.5U CN206464639U (en) | 2017-02-22 | 2017-02-22 | Band tool magazine horizontal digital-control gear chamfering machine |
Applications Claiming Priority (1)
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CN201720161689.5U CN206464639U (en) | 2017-02-22 | 2017-02-22 | Band tool magazine horizontal digital-control gear chamfering machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106624193A (en) * | 2017-02-22 | 2017-05-10 | 重庆机床(集团)有限责任公司 | Horizontal type numerical control gear chamfering machine provided with tool magazine and chamfering method thereof |
-
2017
- 2017-02-22 CN CN201720161689.5U patent/CN206464639U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106624193A (en) * | 2017-02-22 | 2017-05-10 | 重庆机床(集团)有限责任公司 | Horizontal type numerical control gear chamfering machine provided with tool magazine and chamfering method thereof |
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