CN206464414U - A kind of punching type moulding lines - Google Patents

Abstract

The utility model is related to a kind of punching type moulding lines, including lift set of molds, reciprocating grip device, lift set of molds includes some processing stamping dies, finished product stamping die, processing stamping die includes processing die face, processing stamping parts lowering or hoisting gear, and finished product stamping die includes finished product die face, finished product stamping parts lowering or hoisting gear.Reciprocating grip device includes some processing stamping parts fixtures, finished product stamping parts support tool, reciprocating driver, processing stamping parts fixture includes a pair of processing stamping parts manipulators for being located at processing stamping die both sides, processing stamping parts manipulator includes processing stamping parts manipulator chuck, processing stamping parts manipulator driving device, finished product stamping parts support tool includes a pair of finished product stamping parts saddles for being located at finished product stamping die both sides, and finished product stamping parts saddle includes saddle plate, finished product stamping parts saddle drive device.This new use lift set of molds coordinates with reciprocating grip device realizes that stamping parts automatic sequence is processed, and production efficiency is high, cost is low.

Description

A kind of punching type moulding lines

Technical field

The utility model is related to a kind of stamping parts production line, more particularly to a kind of use punching type mould production stamping parts Production line, belongs to pressing equipment field.

Background technology

Punching press is sheet material, band, tubing and section bar for being acted between mould using forcing press etc., its is produced plastic deformation Or separation, the forming and machining method of the final stamping parts for obtaining setting shape and size.Punch process is by means of conventional or special With the power of pressing equipment, plate is set directly to be deformed in mould by deformation force, so that definite shape is obtained, size With the production technology of the product parts of performance.Plate, mould, equipment are the three elements of punch process.The mould that punching press is used claims For diel, abbreviation punch die, punch die be by material batch machining into setting stamping parts specific purpose tool.Punch process with it is other Machining and plastic working are compared, and all have the advantages that many unique, main table in technical elements or economic aspect It is now as follows：(1) the production efficiency of punch process is high and easy to operate, it is easy to accomplish mechanization and automation.(2) punching press is using special The mould of system is carried out, it is ensured that the size and shape precision of stamping parts, the surface quality of stamping parts is higher, and the quality of punching press is steady Fixed, interchangeability is good, the feature with " striking resemblances ".(3) punching press can process the part that size range is larger, shape is more complicated, Material has flow harden effect during punching press, and the strength and stiffness of stamping parts are higher.(4) the typically no chip particle of punching press Produce, material consumption is less, belong to cold working, without extra firing equipment so that production cost is relatively low, be a kind of material-saving, The processing method of energy-conservation.

Mould used in punch process typically has specificity, and sometimes one complex parts need several molds to add Work shapes, and the required precision of Making mold is high, and technical requirements are high, are technology-intensive shape products.Therefore it is only big in stamping parts In the case of batch production, the advantage of punch process can just be fully demonstrated.During traditional mould punching, stamping procedure is more, Take equipment many, take time and effort, low production efficiency, how many sequence single-station diels to combine, it is real in one set of die Existing multistation is continuously produced, and to improve the quality and production efficiency of stamping parts, realizes the punch process operation of automated production, Research emphasis as this area.

The content of the invention

The utility model punching type moulding lines disclose new scheme, using lift set of molds and reciprocating fixture Device coordinates the automatic sequence processing for realizing stamping parts, solves that existing product process is more, cost height, low production efficiency are asked Topic.

The utility model punching type moulding lines include lift set of molds, reciprocating grip device, lift mould Group includes some processing stamping dies, finished product stamping die, above-mentioned some to process stamping dies, finished product stamping die along feedstock direction successively etc. Away from order arrangement form stamping press line, processing stamping die includes processing die face, processing stamping parts lowering or hoisting gear, finished product stamping die Including finished product die face, finished product stamping parts lowering or hoisting gear.Reciprocating grip device includes some processing stamping parts fixtures, finished product punching press Part support tool, reciprocating driver, processing stamping parts fixture include a pair of processing stamping parts machines for being located at processing stamping die both sides Tool hand, processing stamping parts manipulator includes processing stamping parts manipulator chuck, processing stamping parts manipulator driving device, finished product punching Casting die support tool includes being located at a pair of finished product stamping parts saddles of finished product stamping die both sides, finished product stamping parts saddle include saddle plate, Finished product stamping parts saddle drive device.Process stamping parts lowering or hoisting gear, finished product stamping parts lowering or hoisting gear stamping parts jacking is supreme Position, processing stamping parts fixture clamps corresponding processing stamping parts, and finished product stamping parts saddle drive device driving saddle plate does phase The position for holding finished product stamping parts to moving to, the above-mentioned some processing stamping parts fixtures edge charging sides of reciprocating driver driving Next punch process position is transferred to by stamping parts, finished product stamping parts discharges production line in the presence of the stamping parts of upstream.

The utility model punching type moulding lines are coordinated using lift set of molds with reciprocating grip device realizes punching The automatic sequence processing of casting die, with the characteristics of production efficiency is high, cost is low.

Brief description of the drawings

Fig. 1 is the schematic diagram of this programme punching type moulding lines.

Fig. 2 is the schematic front view of punching type moulding lines.

Fig. 3 is the schematic diagram of the reciprocating grip device in part.

Wherein, 110 be processing stamping die, and 111 be processing stamping parts lowering or hoisting gear, and 120 be finished product stamping die, and 121 are into Product stamping parts lowering or hoisting gear, 211 be processing stamping parts manipulator chuck, and 212 be processing stamping parts manipulator driving device, 213 It is drive device connecting plate, 221 be saddle plate, and 222 be finished product stamping parts saddle drive device, and 230 be reciprocating driver, 300 be mold base, and 310 be material guide device, and 321 be limited block.

Embodiment

Below in conjunction with accompanying drawing, the utility model is described in further detail.

As shown in figure 1, the schematic diagram of the utility model punching type moulding lines.Punching type moulding lines include lifting Formula set of molds, reciprocating grip device, lift set of molds include it is some processing stamping dies, finished product stamping die, it is above-mentioned it is some plus Work stamping die, finished product stamping die include adding along feedstock direction successively equidistant order arrangement form stamping press line, processing stamping die Work die face, processing stamping parts lowering or hoisting gear, finished product stamping die include finished product die face, finished product stamping parts lowering or hoisting gear.Reciprocating folder Having device includes some processing stamping parts fixtures, finished product stamping parts support tool, reciprocating driver, and processing stamping parts fixture includes A pair of processing stamping parts manipulators of processing stamping die both sides are located at, processing stamping parts manipulator includes processing stamping parts manipulator Chuck, processing stamping parts manipulator driving device, finished product stamping parts support tool include a pair of finished products for being located at finished product stamping die both sides Stamping parts saddle, finished product stamping parts saddle includes saddle plate, finished product stamping parts saddle drive device.Process stamping parts lifting dress Put, stamping parts jacking to upper, processed stamping parts fixture and clamp corresponding processing stamping parts by finished product stamping parts lowering or hoisting gear, Finished product stamping parts saddle drive device driving saddle plate does move toward one another to the position for holding finished product stamping parts, reciprocating driving dress Put the above-mentioned some processing stamping parts fixtures of driving and stamping parts is transferred to next punch process position, finished product punching along feedstock direction Casting die discharges production line in the presence of the stamping parts of upstream.Such scheme uses lift set of molds and reciprocating grip device phase Mutually coordinate, after the completion of the punching press by stamping parts jacking, clamp after be moved to next Working position, such automatic cycle production, Production efficiency greatly improved, production cost is reduced.

This programme preferably typical mold design on the basis of basic scheme, processes the complicated journey of workpiece as needed The number of degree, the concrete condition setting processing stamping die of process, the molding key element progressively processed on the line of order processing, Last output finished product stamping parts.As shown in figure 1, the lift set of molds of this programme includes 3 processing stamping dies, finished product punching presses Mould, reciprocating grip device includes 2 processing stamping parts fixtures, finished product stamping parts support tool, reciprocating driver, above-mentioned 2 The processing stamping parts manipulator for the processing stamping parts fixture processed in stamping parts fixture includes 2 groups of processing stamping parts manipulators Another processing stamping parts fixture in chuck, processing stamping parts manipulator driving device A, above-mentioned 2 processing stamping parts fixture Processing stamping parts manipulator include 1 group of processing stamping parts manipulator chuck, processing stamping parts manipulator driving device B, processing Stamping parts manipulator driving device driving processing stamping parts manipulator chuck clamps upper stamping parts.Such scheme uses two Manipulator chuck shares the design of a drive device, takes full advantage of power resource, simplifies device structure, reduces equipment Cost.Further, in order that obtaining under the promotion of reciprocating driver, step one can be kept between processing stamping parts fixture Cause, it is to avoid the positional precision for running sliding influence clamping occur, this programme is pressed from both sides the processing stamping parts on same one stroke using connecting plate Tool is connected, and specifically processes stamping parts manipulator driving device A and plate and processing stamping parts machinery is connected via drive Hand driving device B is fixedly connected to form the processing stamping parts fixture synchronously retreated along feedstock direction.Further, adjust for convenience The spacing processed between stamping parts fixture, meets production needs, and this programme is provided with the structure of adjustment link position on connecting plate, Specifically drive device connecting plate is driven provided with equidistant regularly arranged some mounting holes by changing processing stamping parts manipulator The link position regulation processing stamping parts manipulator driving device A and processing stamping parts machinery of dynamic device and drive device connecting plate Hand driving device B spacing.Above scheme strengthens the stability of equipment operation on the basis of the specific workpiece of processing is met, and enters One step improves production efficiency.

There is lift reciprocating motion in the punching type moulding lines of this programme and parallel-moving type is back and forth transported in operation process Dynamic, these all can bring influence to the stability of equipment, in order to solve this problem, improve stability during equipment availability, keep away Exempt from production accident, improve operating efficiency, this programme also introduces a kind of base device, fixed during equipment availability by base On the ground.Specifically the punching type moulding lines of this programme also include mold base, and mold base includes base plate, bottom Seat stand panel, base plate is fixedly connected with base deck plate by some upright stiffener plates, and mold base passes through base Bottom plate is set on the ground, and lift set of molds, reciprocating grip device are located on base deck plate.In order to ensure sheet material charging Stability, it is to avoid mould pneumatics, the pressure accident such as partially, this programme also discloses a kind of device for guiding charging, specifically mould bottom Material guide device is provided with charging on seat, material guide device includes material guide device base station, sheet material guide groove, and sheet material guide groove is filled by guide Put base station and be located at the porch that pressing sheet material enters punch process position first, pressing sheet material is by both sides inside sheet material guide groove It is oriented to groove and enters punch process position first.In order to avoid processing stamping parts fixture exceeds setting under the promotion of drive device Movement travel, damage equipment, this programme is additionally provided with limiting component, be specifically the reciprocating driver on mold base The rear and front end of stroke is respectively equipped with limited block, and limited block is fixed on mold base by limited block pillar.Above scheme phase Mutually combination, further reduces the probability of equipment availability failure, improves production efficiency.

According to the characteristics of moulding lines, take into account the requirement of energy resource supply, this programme preferably process stamping parts lowering or hoisting gear, Finished product stamping parts lowering or hoisting gear, reciprocating driver, processing stamping parts manipulator driving device, the driving of finished product stamping parts saddle Device is power cylinder assemblies.The momentum indicator that the type selecting of actuating cylinder can be set according to equipment is determined, can be selected existing Specification scheme, specially designed scheme can also be selected according to special requirement.

Multiple working procedure is efficiently combined within together by the punching type moulding lines of this programme, to improve the quality of stamping parts And production efficiency, traditional single die is had to the scheme for being designed as multi-station Die Used in Pressworking.This programme is particularly suitable for applications in The molding field of automobile back door upper hinge reinforcing plate, the part is small and complicated, and can be divided into multistep process by former Sheet Metal Forming Technology has come Into, and each process is both needed to be equipped with corresponding equipment, mould and operating personnel, this causes each link linking neutral gear, production effect Rate is low.In view of the situation, this programme combines stamping parts features of shape, Sheet Metal Forming Technology, production demand and the production Requirement in terms of efficiency, discloses a kind of multi-station Die Used in Pressworking to replace the side of traditional multiple tracks list process stamping die Case.The mould complete workpiece multi-step forming processes and its between forward transmission, equipped with Simple manipulator on mould, with Ensure after the completion of each punching press is acted from mould to take out stamping parts upwards, further along a mobile station, and manipulator Ordered movement be mainly and realized by the coordination of the actuating cylinder on mould.This programme can use PLC technology Coordinate the ordered movement between cylinder, the logic motion of cylinder is realized using solenoid valve control gas circuit, the coherent of motion is realized Property and harmony.Specifically after jacking cylinder lifts stamping parts, manipulator chuck clamps workpiece, and finished product stamping parts saddle is held Finished product, reciprocating driver driving processing stamping parts fixture is moved to next station, and now jacking cylinder resets, upstream fortune Move the workpiece discharge finished work-piece come and move into place, jacking cylinder is upper, and manipulator chuck unclamps, and finished product stamping parts saddle is answered Position, workpiece is placed in mould die face, and jacking cylinder resets, and stamping press starts, and said process is repeated after the completion of stamping press, from And realize the automatic streamline metaplasia production of stamping parts.

The punching type moulding lines of this programme compared with the prior art, are produced automatically using multiplexing bit shift mould so that Production cost is greatly lowered, and production efficiency is increased substantially, using Simple manipulator so that the shifting function of inter process it is convenient, Accurately, manufacture and maintenance cost are reduced, manual operation link is reduced, reduces the labor intensity of workman.It is special based on more than Point, the punching type moulding lines of this programme have substantive distinguishing features and progress compared to currently existing scheme.

The punching type moulding lines of this programme are not limited to occur in the content disclosed in embodiment, embodiment Technical scheme can be extended based on the understanding of those skilled in the art, those skilled in the art combine known according to this programme The simple alternative that general knowledge is made falls within the scope of this programme.

Claims (8)

1. a kind of punching type moulding lines, it is characterized in that including lift set of molds, reciprocating grip device, the lift Set of molds include it is some processing stamping dies, finished product stamping die, it is described it is some processing stamping dies, finished product stamping die along feedstock direction according to Secondary equidistant order arrangement form stamping press line, the processing stamping die includes processing die face, processing stamping parts lowering or hoisting gear, institute Stating finished product stamping die includes finished product die face, finished product stamping parts lowering or hoisting gear；The reciprocating grip device includes some processing punchings Casting die fixture, finished product stamping parts support tool, reciprocating driver, the processing stamping parts fixture include being located at the processing punching press A pair of processing stamping parts manipulators of mould both sides, the processing stamping parts manipulator includes processing stamping parts manipulator chuck, added Work stamping parts manipulator driving device, the finished product stamping parts support tool includes a pair of finished products for being located at the finished product stamping die both sides Stamping parts saddle, the finished product stamping parts saddle includes saddle plate, finished product stamping parts saddle drive device；The processing stamping parts Lowering or hoisting gear, finished product stamping parts lowering or hoisting gear are by stamping parts jacking to upper, and the processing stamping parts fixture is by corresponding processing Stamping parts is clamped, and the finished product stamping parts saddle drive device drives the saddle plate to do move toward one another to holding finished product stamping parts Position, stamping parts is transferred to down by reciprocating driver driving some processing stamping parts fixtures along feedstock direction One punch process position, finished product stamping parts discharges production line in the presence of the stamping parts of upstream.

2. punching type moulding lines according to claim 1, it is characterised in that the lift set of molds includes 3 Process stamping die, finished product stamping die, the reciprocating grip device include 2 processing stamping parts fixtures, finished product stamping parts support tool, The processing stamping parts manipulator of a processing stamping parts fixture in reciprocating driver, the 2 processing stamping parts fixture Including 2 groups of processing stamping parts manipulator chucks, processing stamping parts manipulator driving device A, described 2 are processed in stamping parts fixture Processing stamping parts manipulator of another processing stamping parts fixture include 1 group of processing stamping parts manipulator chuck, processing punching press Part manipulator driving device B, processing stamping parts manipulator driving device driving processing stamping parts manipulator chuck clamps upper Stamping parts.

3. punching type moulding lines according to claim 2, it is characterised in that the processing stamping parts robot drives Device A is connected via drive plate and is fixedly connected to form with the processing stamping parts manipulator driving device B along feedstock direction The synchronous processing stamping parts fixture retreated.

4. punching type moulding lines according to claim 3, it is characterised in that the drive device connecting plate is provided with Equidistant regularly arranged some mounting holes, by the company for changing processing stamping parts manipulator driving device and drive device connecting plate Connect the spacing that stamping parts manipulator driving device A and the processing stamping parts manipulator driving device B are processed described in position adjustments.

5. punching type moulding lines according to claim 1, it is characterised in that the punching type moulding lines are also wrapped Mold base is included, the mold base includes base plate, base deck plate, and the base plate leads to the base deck plate Cross some upright stiffener plates to be fixedly connected, the mold base is set on the ground by the base plate, the lifting Formula set of molds, reciprocating grip device are located on the base deck plate.

6. punching type moulding lines according to claim 5, it is characterised in that set at the charging on the mold base There is material guide device, the material guide device includes material guide device base station, sheet material guide groove, and the sheet material guide groove passes through the material guide device Base station is located at the porch that pressing sheet material enters punch process position first, and pressing sheet material is by both sides inside the sheet material guide groove Guiding groove enter punch process position first.

7. punching type moulding lines according to claim 5, it is characterised in that described past on the mold base The rear and front end of the stroke of duplex drive is respectively equipped with limited block, and the limited block is fixed on described by limited block pillar On mold base.

8. punching type moulding lines according to any one of claim 1 to 7, it is characterised in that the processing punching press Part lowering or hoisting gear, finished product stamping parts lowering or hoisting gear, reciprocating driver, processing stamping parts manipulator driving device, finished product punching Casting die saddle drive device is power cylinder assemblies.