CN206455186U - The blank and its cutter manufactured for ultra-hard cutting tool - Google Patents
The blank and its cutter manufactured for ultra-hard cutting tool Download PDFInfo
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- CN206455186U CN206455186U CN201621488802.2U CN201621488802U CN206455186U CN 206455186 U CN206455186 U CN 206455186U CN 201621488802 U CN201621488802 U CN 201621488802U CN 206455186 U CN206455186 U CN 206455186U
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Abstract
A kind of blank manufactured for ultra-hard cutting tool, including blade shape adult, connector and axis body, blade shape adult, the blade for being processed into cutter, it includes through hole, and the axial direction of described through hole along blade shape adult is formed;Connector is arranged in through hole.Blank of the present utility model, with the cutter of its manufacture, with helical angle and complete hard material tip sword, this make it that cutter tip sword processes the life-span and processing effect is all significantly improved.
Description
Technical field
The utility model is related to a kind of industrial processes materials and parts, more particularly to one kind by machining to manufacture superhard skiver
The blank of tool, to realize the manufacture to curve sword superhard cutter.
Background technology
Tool Industry largely uses man-made polycrystalline diamond composite sheet in the form of annular discs and artificial cubic boron nitride composite piece
Deng superhard material (referring to Fig. 1), the blade of cutter is processed into.Traditional handicraft is that former disk is cut into required shape
(referring to Fig. 2) simultaneously freezes (such as:The method such as vacuum freezes or high frequency freezes) to tool matrix (such as:Hard alloy material and steel etc.)
Above (referring to Fig. 3).
These composite sheets can only be attached in plane (referring to Fig. 3), it is impossible to applied on spiral shape cutter, be made with this
The cutting anterior angle of cutter is small not sharp enough.In this regard, using cutting edge inclination design in industry, but anterior angle angle can only 15 degree of < (and spiral shells
Revolve tool orthogonal rake general more than 30), cause cutter rigidly bad;Or multistage sword is used to imitate helical angle (referring to Fig. 9),
But manufacturing process is extremely complex, cost is also high.
Secondly, industry multiple-cutting-edge tool can only be realized on major diameter cutter, and medium-small diameter typically can only single-blade cutting.
Again, hardness is more than the hard material of hard alloy (such as:Cermet, diamond and cubic boron nitride) although resistance to
Mill, but toughness is not often good, if making elongated cylinder rotating tool, easily because bend resistance power is not enough and is broken,
Cause tool failures.
Utility model content
A purpose of the present utility model is to provide a kind of blank manufactured for ultra-hard cutting tool, fully hard to manufacture
The cutter of material tip sword, the cutting portion external diameter of the cutter is 0.3mm~75mm, and is made up of superhard material, and is had
There is cylinder class cutter structures more than 2 complete swords.
Another purpose of the present utility model is a kind of blank manufactured for ultra-hard cutting tool of offer, is in external diameter
Realized on 0.3mm~75mm hard materials and make skew cutting cutter.
Further object of the present utility model is a kind of blank manufactured for ultra-hard cutting tool of offer, is in external diameter
The manufacture of many pieces of swords is realized on 0.3mm~75mm hard materials.
Another purpose of the present utility model is to provide a kind of cutter, the blank system manufactured using ultra-hard cutting tool
Make.
Cutter for machining field, such as:Aperture knife tool, milling cutter and boring cutter etc., its outward appearance are generally presented with overall
Cylinder is relatively conventional, also with the feature such as cell body and cutting end part.From processing efficiency angle, these cutters typically have 2 pieces
Cutting edge above, cutting edge is also arranged at cutting end part more typically.
A kind of blank manufactured for ultra-hard cutting tool that the utility model is provided, including
Axis body, the clamping for blank in processing;
One end connection of connector, its one end and axis body, external diameter is less than the external diameter of axis body;
Blade shape adult, the blade for being processed into cutter, it includes through hole, axial direction of the through hole along blade shape adult and
Into;
Connector is arranged in through hole.
The material of axis body is hard alloy, steel or tungsten alloy, more than prioritizing selection tungstenic 60w/w% tungsten alloy.
The material of connector is hard alloy, steel or tungsten alloy, more than prioritizing selection tungstenic 60w/w% tungsten alloy.
Tungsten alloy contains one or several metals of iron, copper and mickel, is specially:Ferro-tungsten, tungsten-copper alloy and tungsten nickel
Etc. high specific gravity high density tungsten alloy.These tungsten alloys are not Tool Industry also containing one or more of metals such as chromium, manganese and cobalt
In be used to process the hard alloy of blade.
The external diameter of axis body is 3mm~75mm, especially 3mm~12mm.
A kind of embodiment of blade shape adult, its generally tubulose, its axial length is 1mm~150mm, and external diameter is
3mm~75mm, material is such as:The one or more of man-made polycrystalline diamond, cubic boron nitride and cermet.
The embodiment of another blade shape adult, its side elevation is provided with notch, and notch is connected with through hole.Edge and blade shape
Section obtained from adult is axially orthogonal is in " C " shape.
Various cutters are manufactured with the various blanks that the utility model is provided, such as:Elongated rotating tool.
The beneficial effect that technical solutions of the utility model are realized:
It is of the present utility model to be used to manufacture the blank of cutting element, with the cutter of its manufacture, with helical angle and complete
Hard material tip sword, this make it that cutter tip sword processes the life-span and processing effect is all significantly improved.
The blank of the present utility model for being used to manufacture cutting element, with the cutter of its manufacture, also with high-hardness, wearable
Hard material blade and cutter hub portion with enough bend resistance power, this also causes cutter tip sword to process life-span, processing efficiency
All it is significantly improved with processing effect.
For example:The cutter that diamond is made for cutting edge forming layer is used to carry out tip sword processing to complex fiber material, can
With obtain about 4 times of coating diamond cutter life-span and 3 times of processing efficiency.
Brief description of the drawings
Fig. 1 is the schematic diagram of discoid Superhard composite materials;
The schematic diagram of Fig. 2 pasters of shape required for being obtained from discoid Superhard composite materials;
The paster obtained is is attached to the schematic diagram on tool matrix by Fig. 3;
Fig. 4 is the schematic diagram for the embodiment for obtaining the utility model blade shape adult;
Fig. 5 is the schematic diagram of an embodiment of the utility model blade shape adult;
Fig. 6 is the schematic diagram of the embodiment after the utility model axis body and connector assembling;
Fig. 7 is the schematic diagram for the embodiment of cutter one that the utility model blank is made;
Fig. 8 is the schematic diagram of another angle of cutter shown in Fig. 7;
Fig. 9 is the schematic diagram for another embodiment of cutter that the utility model blank is made.
Embodiment
The technical solution of the utility model is described in detail below in conjunction with accompanying drawing.The utility model embodiment is only to illustrate this
The technical scheme of utility model and it is unrestricted, although the utility model is described in detail with reference to preferred embodiment, ability
Domain it is to be appreciated by one skilled in the art that can be modified to the technical scheme of utility model or equivalent substitution, without de-
From the spirit and scope of technical solutions of the utility model, it all should cover in right of the present utility model.
Fig. 4 is obtains the schematic diagram of an embodiment of the utility model blade shape adult, and Fig. 5 is the utility model blade shape
The schematic diagram of one embodiment of adult, Fig. 6 is the schematic diagram of the embodiment after the utility model axis body and connector assembling.Such as
Shown in Fig. 4, Fig. 5 and Fig. 6, blank of the present utility model is manufactured, blade shape adult 100 is first obtained from hard material 600 (such as:
Using methods such as laser, wire cutting or wheel grindings).In the present embodiment, blade shape adult 100 is tubulose, be which is provided with logical
Hole 110;Or along with its axially it is orthogonal obtained from section be in " C " shape.Its axial length is 1mm~150mm, and external diameter is
0.3mm~75mm.In tool sharpening, blade shape adult 100 will be processed into the blade of cutter, and cutter spiral shell is also processed thereon
One end of spin slot 400 (referring to Fig. 7 and Fig. 9).
Connector 200 is also processed on axis body 300, the external diameter of connector 200 is less than axis body 300.Or by connector
200 are connected with axis body 300.In the present embodiment, the external diameter of axis body is 3mm~74.7mm, especially 3mm~12mm.
The external diameter of axis body be 3mm~75mm, especially 3mm~12mm, material be hard alloy, steel or tungsten alloy, preferentially
Select more than tungstenic 60w/w% tungsten alloy.In tool sharpening, also formed on axis body 300 helicla flute 400 main body (referring to
Fig. 7 and Fig. 9)
Connector 200 after processing is arranged in the through hole 110 of blade shape adult so that blade shape adult 100 is with connecting
Junctor 200 is assembled and is combined (such as:Freezed using high frequency or the mode such as vacuum freezes) blank is made again.
The reconditioning of the rake face and rear knife face of normal each blade is finally carried out to blank, various cutters are manufactured such as:But no
It is only limitted to right angle milling cutter, corner rounding(milling) cutter, taper milling cutter and reamer etc..
Fig. 7 is the schematic diagram for the embodiment of cutter one that the utility model blank is made, and Fig. 8 is that the cutter shown in Fig. 7 is another
The schematic diagram of angle;Fig. 9 is the schematic diagram for another embodiment of cutter that the utility model blank is made.Such as Fig. 7, Fig. 8 and Fig. 9 institute
Show, cutter includes cutting portion 500 and helicla flute 400.Cutting portion 500 includes cutting end part 510 (also referred to as tip sword) and body
520, the main body of helicla flute 400 is located on body 520, and its one end is arranged on cutting end part 510.
Use the cutter that diamond is made for cutting edge forming layer to carry out tip sword processing to complex fiber material, can obtain
The life-span and 3 times of processing efficiency that about 4 times of coating diamond cutter.
Claims (8)
1. a kind of blank manufactured for ultra-hard cutting tool, it is characterised in that including:
Axis body, the clamping for blank in processing;
One end connection of connector, its one end and axis body, external diameter is less than the external diameter of the axis body;
Blade shape adult, the blade for being processed into cutter, it includes through hole, axial direction along blade shape adult of described through hole and
Into;
Described connector is arranged in described through hole.
2. the blank according to claim 1 manufactured for ultra-hard cutting tool, it is characterised in that the external diameter of the axis body
For 3mm~75mm.
3. the blank according to claim 1 manufactured for ultra-hard cutting tool, it is characterised in that the external diameter of the axis body
For 3mm~12mm.
4. the blank according to claim 1 manufactured for ultra-hard cutting tool, it is characterised in that the blade shape adult
It is that body or its side elevation are provided with notch, described notch is connected with described through hole.
5. the blank according to claim 1 manufactured for ultra-hard cutting tool, it is characterised in that the blade shape adult
Section obtained from edge is orthogonal with its axial direction is in " C " shape.
6. the blank according to claim 1 manufactured for ultra-hard cutting tool, it is characterised in that the blade shape adult
Axial length is 1mm~150mm.
7. it is used for the blank that ultra-hard cutting tool is manufactured a kind of cutter, including described in one of claim 1~6.
8. cutter according to claim 7, it is characterised in that described cutter is elongated rotating tool.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621488802.2U CN206455186U (en) | 2016-12-31 | 2016-12-31 | The blank and its cutter manufactured for ultra-hard cutting tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621488802.2U CN206455186U (en) | 2016-12-31 | 2016-12-31 | The blank and its cutter manufactured for ultra-hard cutting tool |
Publications (1)
Publication Number | Publication Date |
---|---|
CN206455186U true CN206455186U (en) | 2017-09-01 |
Family
ID=59696719
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201621488802.2U Active CN206455186U (en) | 2016-12-31 | 2016-12-31 | The blank and its cutter manufactured for ultra-hard cutting tool |
Country Status (1)
Country | Link |
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CN (1) | CN206455186U (en) |
-
2016
- 2016-12-31 CN CN201621488802.2U patent/CN206455186U/en active Active
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