CN206418290U - A kind of coating production system of efficient pollution-free discharge - Google Patents
A kind of coating production system of efficient pollution-free discharge Download PDFInfo
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- CN206418290U CN206418290U CN201621479020.2U CN201621479020U CN206418290U CN 206418290 U CN206418290 U CN 206418290U CN 201621479020 U CN201621479020 U CN 201621479020U CN 206418290 U CN206418290 U CN 206418290U
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- baking oven
- shaft
- production system
- cloth
- coating production
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Abstract
The utility model is related to a kind of coating production system of efficient pollution-free discharge, including double-station unwinding mechanism, is arranged at the starching mechanism on rear side of the double-station unwinding mechanism, is arranged at the baking oven at the starching mechanism rear；Wherein described baking oven afterbody, which is provided with a frame, the frame, is provided with baking oven deviation correcting device, and the haulage gear for cloth-traction is provided with rear side of the baking oven deviation correcting device, and the haulage gear rear is provided with double-station winding mechanism；The starching mechanism is also associated with a slurry stirring device for being used to provide slurry for the starching mechanism；And exhaust apparatus is also associated with the top of the baking oven, the exhaust apparatus is connected with a water tank, and the water tank is connected with the slurry stirring device.
Description
Technical field
The utility model is related to coating production system, more particularly to the coating production system that a kind of efficient pollution-free is discharged.
Background technology
Coating technique is widely used in the coating of the base materials such as film, non-woven fabrics and meets packaging.Current equipment on the market
Volume is larger, and floor space is big, and existing coating production system inefficiency, and waste material generation is had in production, there is useless
Material just has discharge, the problems such as exacerbating environmental pollution.
Utility model content
The purpose of this utility model is to provide a kind of coating production system of efficient pollution-free discharge, realizes reduction and takes up an area
Area, heat recovery neatly winds non-woven fabrics, and improves operating efficiency, and non-pollution discharge technique effect.
In order to solve the above-mentioned technical problem, the utility model is there is provided technical scheme：A kind of efficient pollution-free discharge
Production system, including double-station unwinding mechanism are coated with, the starching mechanism on rear side of the double-station unwinding mechanism is arranged at, is arranged at
The baking oven at the starching mechanism rear；Wherein described baking oven afterbody is provided with a frame, the frame and is provided with baking oven deviation correcting device,
The haulage gear for cloth-traction is provided with rear side of the baking oven deviation correcting device, the haulage gear rear is provided with double-position winding machine
Structure；The starching mechanism is also associated with a slurry stirring device for being used to provide slurry for the starching mechanism；And the baking oven
Top is also associated with exhaust apparatus, and the exhaust apparatus is connected with a water tank, and the water tank is connected with the slurry stirring device.
Further, double-station unwinding mechanism include loading cloth to be coated can around own rotation dispensing shaft one and dispensing shaft
Two, the dispensing shaft one and dispensing shaft two is left and right is set up in parallel, and it is provided between the dispensing shaft one and dispensing shaft two one
Switching mechanism one for exchanging the dispensing shaft one and the position of dispensing shaft two；And pacify on the dispensing shaft one and dispensing shaft two
Equipped with unreeling magnetic powder brake；The cloth to be coated that the dispensing shaft one and dispensing shaft two are loaded introduces starching by guide rack
Mechanism.The dispensing shaft one and dispensing shaft two control tension force by magnetic controller, and torque decays automatically with coil diameter, passes cloth
Pass uniform.
Further, the starching mechanism includes stock tank, and being used for above the stock tank transmits double discharging device
The cloth to be coated come over introduces the pressure roller of the stock tank；Wherein described stock tank front end is installed with mutually to be leaned on the pressure roller outer surface
Compression roller, a compaction cylinder for being used to compress compression roller outer surface and pressure roller outer surface is installed on the compression roller；Institute
State stock tank rear is used to drawing the cloth for having coated slurry into the carry-over pinch rolls into baking oven provided with one.Cloth is pressed into and starched by the pressure roller
Slurry is fully absorbed in groove, then the slurry being more than is squeezed out by the compression roller abutted with the pressure roller.
Further, the slurry stirring device includes slurry stirring barrel, and the use being connected with the slurry stirring barrel
In the air pump that slurry is pumped into the stock tank.The slurry stirring barrel is a set of in use, another set of pre- stirring is standby provided with two sets
With.
Further, it is provided with some fabric guide rolls being staggered to above and below, and a wherein fabric guide roll and sets in the baking oven
There is deflector roll chain drive, the deflector roll chain drive passes through a Frequency Converter Control transmission speed；The baking oven inner bottom part
Earthenware far infrared heater is additionally provided with, the earthenware far infrared heater includes several Far-infrared Heatings ceramics
Pipe；And the ceramic bottom of the tube of the Far-infrared Heating is provided with blower fan apparatus, the blower fan apparatus includes being used to blow to coating medium
The blower fan of wind.Further, it is provided with exhaust outlet at the top of the baking oven；And the exhaust apparatus at the top of the baking oven is included located at described
Being used at exhaust outlet extracts the centrifuge of damp-heat air in baking oven, and the connecting pipe being connected with exhaust outlet.
Further, the execution lead screw guide rails that the baking oven deviation correcting device includes deviation rectification roller, is connected with the deviation rectification roller, control
The correction stepper motor for performing lead screw guide rails, the position sensor for sensing coating discharge position, signal picker, PID
Arithmetic unit and deviation correcting device；The correction stepper motor is electrically connected with the deviation correcting device, the deviation correcting device
The offset signals transmitted by position sensor, error correct stepper motor, which drives, to be performed the motion of leading screw deflector roll to adjust deviation rectification roller
Position is so as to adjust the position of coating medium；Coating medium after the completion of correction is sent on haulage gear by baking oven deviation correcting device.
Further, the haulage gear includes steel rod and rubber rollers setting up and down, and the steel rod and rubber rollers pass through one
Compression cylinder is compressed, and controls steel rod and rubber rollers synchronous axial system traction coating medium to enter double-position winding machine by a separate electrical motor
Structure；And the separate electrical motor passes through its velocity of rotation of Frequency Converter Control.
Further, the double-station winding mechanism include load coating medium can be around the collecting shaft one of own rotation and rewinding
Axle two, the collecting shaft one and collecting shaft two is left and right is set up in parallel, and it is provided between the collecting shaft one and collecting shaft two one
Switching mechanism two for exchanging the collecting shaft one and the position of collecting shaft two；And pacify on the collecting shaft one and collecting shaft two
Equipped with winding motor；The collecting shaft one or collecting shaft two wind the coating medium passed over by the haulage gear.It is described to receive
Material axle one and collecting shaft two automatically control tension force by winding motor, and torque increases automatically with the increasing of coil diameter.
Further, described water tank one end is connected with the connecting pipe, and the other end is connected with the slurry stirring device.It is logical
Connecting pipe connection is crossed from the water in the damp-heat air heating water tank extracted in baking oven, the recycling of heat energy is reached, and
The vapor taken out of from baking oven is completely soluble in water, the water extraction after heating is supplied to slurry stirring system and carries out water resource
Recycle, reached the purpose of emissions-free by recycling.
The beneficial effects of the utility model are：The utility model provides the coating production system that a kind of efficient pollution-free is discharged
System, the deflector roll chain gearing of use be used for protecting coating medium will not due to transmission length is long and by too strong pulling force；
Using double-station unwinding and wrap-up without stop reel-changing, efficiency is improved；Baking oven deviation correcting device is corrected coating and expected correctly
Position, it is ensured that the regularity of cloth during winding.And water tank connects the blast pipe of baking oven, heated using the hot gas discharged in baking oven
Water in water tank, and the vapor in hot gas is soluble in water, realize the recycling of heat energy, and vapor is recycled,
And non-pollution discharge.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the overall structure diagram of coating production system of the present utility model；
Fig. 2 is the double-station unwinding mechanism structure schematic diagram of coating production system of the present utility model；
Fig. 3 is the structural representation of the quetsch of coating production system of the present utility model；
Fig. 4 is the structural representation of the baking oven of coating production system of the present utility model；
Fig. 5 is the structural representation of the baking oven deviation correcting device of coating production system of the present utility model；
Fig. 6 is the structural representation of the haulage gear of coating production system of the present utility model；
Fig. 7 is the structural representation of the double-station winding mechanism of coating production system of the present utility model；
Fig. 8 is the structural representation of the slurry stirring device of coating production system of the present utility model.
In figure：Double-station unwinding mechanism 1, starching mechanism 2, baking oven 3, baking oven deviation correcting device 4, haulage gear 5, double are received
Roll up mechanism 6, slurry stirring device 7, exhaust apparatus 8, water tank 9, support 10, dispensing shaft 1, dispensing shaft 2 12, switching mechanism one
13rd, stock tank 21, pressure roller 22, compression roller 23, compaction cylinder 24, carry-over pinch rolls 25, slurry stirring barrel 71, air pump 72, fabric guide roll 31, lead
Roller chain drive 32, Far-infrared Heating earthenware 33, blower fan apparatus 34, exhaust outlet 81, connecting pipe 82, deviation rectification roller 41,
Perform lead screw guide rails 42, correction stepper motor 43, position sensor 44, steel rod 51, rubber rollers 52, individually compression cylinder 53, electricity
Machine 54, collecting shaft 1, collecting shaft 2 62, winding motor 63, switching mechanism 2 64.
Embodiment
The utility model is described in further detail presently in connection with accompanying drawing.These accompanying drawings are simplified schematic diagram,
Only illustrate basic structure of the present utility model in a schematic way, therefore it only shows the composition relevant with the utility model.
Embodiment 1：
As shown in figure 1, the utility model provides the coating production system that a kind of efficient pollution-free is discharged, including double
Unreeling structure 1, is arranged at the starching mechanism 2 of the rear side of double-station unwinding mechanism 1, is arranged at the rear of starching mechanism 2
Baking oven 3；The wherein described afterbody of baking oven 3, which is provided with a frame, the frame, is provided with baking oven deviation correcting device 4, the baking oven correction dress
Putting 4 rear sides and being provided with is used for the haulage gear 5 of cloth-traction, and the rear of haulage gear 5 is provided with double-station winding mechanism 6；Institute
State starching mechanism 2 be also associated with one be used for for the starching mechanism 2 offer slurry slurry stirring device 7；And the baking oven 3 is pushed up
Portion is also associated with exhaust apparatus 8, and the exhaust apparatus 8 is connected with a water tank 9；The water tank 9 connects with the slurry stirring device 7
Connect, for providing water source for slurry agitation.
Specifically, as shown in Fig. 2 double-station unwinding mechanism 1 include loading cloth to be coated can around own rotation blowing
Axle 1 and dispensing shaft 2 12, the dispensing shaft 1 and dispensing shaft 2 12 is left and right is set up in parallel, and in the dispensing shaft one
Provided with a switching mechanism 1 for exchanging the dispensing shaft 1 and the position of dispensing shaft 2 12 between 11 and dispensing shaft 2 12；With
And be mounted on unreeling magnetic powder brake on the dispensing shaft 1 and dispensing shaft 2 12；The dispensing shaft 1 and dispensing shaft two
12 clothes to be coated loaded introduce starching mechanism 2 by guide rack.The dispensing shaft 1 and dispensing shaft 2 12 pass through magnetic
Powder controller controls tension force, and torque decays automatically with coil diameter, makes cloth transmission uniform.
As shown in figure 3, the starching mechanism 2 includes stock tank 21, located at being used for double blowing for the top of stock tank 21
The cloth to be coated that device is passed over introduces the pressure roller 22 of the stock tank 21；The wherein described front end of stock tank 21 be installed with it is described
One is provided with the compression roller 23 that the outer surface of pressure roller 22 is mutually leaned on, the compression roller 23 is used for the outer surface of compression roller 23 and pressure roller 22
The compaction cylinder 24 that outer surface is compressed；The rear of stock tank 21 is used to draw the cloth for having coated slurry into baking oven 3 provided with one
Carry-over pinch rolls 25.Cloth is pressed into stock tank 21 and fully absorbs slurry by the pressure roller 22, then passes through what is abutted with the pressure roller 22
Compression roller 23 squeezes out the slurry being more than.
As shown in figure 8, the slurry stirring device 7 includes slurry stirring barrel 71, and connect with the slurry stirring barrel 71
One connect is used for the air pump 72 that slurry is pumped into the stock tank 21.The slurry stirring barrel 71 is a set of in use, another provided with two sets
A set of pre- stirring is standby.
As shown in figure 4, some fabric guide rolls 31 being staggered to above and below are provided with the baking oven 3, and a wherein selvage guide
Roller 31 is provided with deflector roll chain drive 32, and the deflector roll chain drive 32 passes through a Frequency Converter Control transmission speed；Institute
State the inner bottom part of baking oven 3 and be additionally provided with earthenware far infrared heater, it is remote that the earthenware far infrared heater includes several
Infrared heating earthenware 33；And the bottom of Far-infrared Heating earthenware 33 is provided with blower fan apparatus 34, the blower fan apparatus 34
Including the blower fan for blowing wind to coating medium.
The top of baking oven 3 is provided with exhaust outlet 81；And the exhaust apparatus 8 at the top of baking oven 3 includes being located at the row
Being used at air port 81 extracts the centrifuge of damp-heat air in baking oven 3, and the connecting pipe 82 being connected with exhaust outlet 81.
As shown in figure 5, the execution leading screw that the baking oven deviation correcting device 4 includes deviation rectification roller 41, is connected with the deviation rectification roller 41
Guide rail 42, controls the correction stepper motor 43 for performing lead screw guide rails 42, the position sensor for sensing coating discharge position
44, signal picker, PID arithmetic device and deviation correcting device；The correction stepper motor 43 and the deviation correcting device are electrical
Connection, the offset signals that the deviation correcting device is transmitted by position sensor 44, error correct stepper motor 43, which drives, to be performed
Leading screw deflector roll moves to adjust the position of deviation rectification roller 41 to adjust the position of coating medium；After the completion of baking oven deviation correcting device 4 will rectify a deviation
Coating medium be sent on haulage gear 5.
As shown in fig. 6, the haulage gear 5 includes steel rod 51 and rubber rollers 52 setting up and down, the steel rod 51 and rubber
Rubber roll 52 is compressed by a compression cylinder 53, is controlled steel rod 51 and the synchronous axial system of rubber rollers 52 to draw by a separate electrical motor 54 and is coated with
Material enters double-station winding mechanism 6；And the separate electrical motor 54 passes through its velocity of rotation of Frequency Converter Control.
As shown in fig. 7, the double-station winding mechanism 6 include load coating medium can around own rotation collecting shaft 1
With collecting shaft 2 62, the collecting shaft 1 and collecting shaft 2 62 is left and right is set up in parallel, and in the collecting shaft 1 and rewinding
Provided with a switching mechanism 2 64 for exchanging the collecting shaft 1 and the position of collecting shaft 2 62 between axle 2 62；And the receipts
Winding motor 63 is mounted on material axle 1 and collecting shaft 2 62；Collecting shaft 1 or collecting shaft 2 62 winding is by described
The coating medium that haulage gear 5 is passed over.The collecting shaft 1 and collecting shaft 2 62 are automatically controlled by winding motor 63 to be opened
Power, torque increases automatically with the increasing of coil diameter.
Described one end of water tank 9 is connected with the connecting pipe 82, and the other end is connected with the slurry stirring device 7.Pass through
Connecting pipe 82 connects the water in the damp-heat air heating water tank 9 extracted out of baking oven 3, reaches the recycling of heat energy, and
And the vapor taken out of from baking oven 3 is completely soluble in water, the water extraction after heating is supplied to slurry stirring system and enters water-filling money
The recycling in source, has reached the purpose of emissions-free by recycling.
Using it is above-mentioned according to desirable embodiment of the present utility model as enlightenment, pass through above-mentioned description, related work people
Member can carry out various changes and amendments in the range of without departing from this utility model technological thought completely.This reality
The content on specification is not limited to new technical scope, it is necessary to its technology is determined according to right
Property scope.
Claims (10)
1. a kind of coating production system of efficient pollution-free discharge, it is characterised in that：Including double-station unwinding mechanism, institute is arranged at
The starching mechanism on rear side of double-station unwinding mechanism is stated, the baking oven at the starching mechanism rear is arranged at；Wherein
The baking oven afterbody, which is provided with a frame, the frame, is provided with baking oven deviation correcting device, is set on rear side of the baking oven deviation correcting device
There is the haulage gear for cloth-traction, the haulage gear rear is provided with double-station winding mechanism；
The starching mechanism is also associated with a slurry stirring device for being used to provide slurry for the starching mechanism；And
Exhaust apparatus is also associated with the top of the baking oven, the exhaust apparatus is connected with a water tank, and the water tank is stirred with the slurry
Mix device connection.
2. coating production system according to claim 1, it is characterised in that：Double-station unwinding mechanism includes loading to be coated
Material can around own rotation dispensing shaft one and dispensing shaft two, the dispensing shaft one and dispensing shaft two is left and right is set up in parallel, and
Provided with a switching mechanism for exchanging the dispensing shaft one and the position of dispensing shaft two between the dispensing shaft one and dispensing shaft two
One；And
It is mounted on unreeling magnetic powder brake on the dispensing shaft one and dispensing shaft two；The dispensing shaft one and dispensing shaft two are filled
The cloth to be coated carried introduces starching mechanism by guide rack.
3. coating production system according to claim 2, it is characterised in that：The starching mechanism includes stock tank, located at this
The pressure roller that the stock tank is introduced for the cloth to be coated that passes over double discharging device above stock tank；Wherein
The stock tank front end is installed with the compression roller mutually leaned on the pressure roller outer surface, the compression roller and is provided with a use
In the compaction cylinder for compressing compression roller outer surface and pressure roller outer surface；
The stock tank rear is used to drawing the cloth for having coated slurry into the carry-over pinch rolls into baking oven provided with one.
4. coating production system according to claim 3, it is characterised in that：The slurry stirring device includes slurry agitation
Bucket, and air pump of one be connected with the slurry stirring barrel for slurry to be pumped into the stock tank.
5. coating production system according to claim 4, it is characterised in that：It is provided with the baking oven some to handing over up and down
The fabric guide roll that mistake is set, and a wherein fabric guide roll is provided with deflector roll chain drive, the deflector roll chain drive passes through one
Frequency Converter Control transmission speed；
The baking oven inner bottom part is additionally provided with earthenware far infrared heater, and the earthenware far infrared heater includes some
Individual Far-infrared Heating earthenware；And
The ceramic bottom of the tube of the Far-infrared Heating is provided with blower fan apparatus, and the blower fan apparatus includes being used to blow wind to coating medium
Blower fan.
6. coating production system according to claim 5, it is characterised in that：Exhaust outlet is provided with the top of the baking oven；And
Exhaust apparatus at the top of the baking oven includes the centrifugation for being used at the exhaust outlet extracting damp-heat air in baking oven
Machine, and the connecting pipe being connected with exhaust outlet.
7. coating production system according to claim 1, it is characterised in that：The baking oven deviation correcting device include deviation rectification roller,
The execution lead screw guide rails being connected with the deviation rectification roller, control the correction stepper motor for performing lead screw guide rails, for sensing cloth
The position sensor of discharge position, signal picker, PID arithmetic device and deviation correcting device；And
The correction stepper motor is electrically connected with the deviation correcting device；
The offset signals that the deviation correcting device is transmitted by position sensor, error correct stepper motor drives execution leading screw to lead
Roller moves to adjust deviation rectification roller position to adjust the position of cloth；Baking oven deviation correcting device by the cloth conveying after the completion of correction extremely
On haulage gear.
8. coating production system according to claim 7, it is characterised in that：The haulage gear includes steel setting up and down
Rod and rubber rollers, the steel rod and rubber rollers are compressed by a compression cylinder, control steel rod and rubber rollers same by a separate electrical motor
Step rotates cloth-traction and enters double-station winding mechanism；And
The separate electrical motor passes through its velocity of rotation of Frequency Converter Control.
9. coating production system according to claim 8, it is characterised in that：The double-station winding mechanism, which includes loading, to be applied
Cloth can around own rotation collecting shaft one and collecting shaft two, the collecting shaft one and collecting shaft two is left and right is set up in parallel, and
Provided with a switching mechanism for exchanging the collecting shaft one and the position of collecting shaft two between the collecting shaft one and collecting shaft two
Two；And
Winding motor is mounted on the collecting shaft one and collecting shaft two；
The collecting shaft one or collecting shaft two wind the cloth passed over by the haulage gear.
10. coating production system according to claim 6, it is characterised in that：The side end face of water tank one is provided with one and institute
The connector of connecting pipe connection is stated, another side end face is provided with a delivery port being connected with the slurry stirring device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621479020.2U CN206418290U (en) | 2016-12-30 | 2016-12-30 | A kind of coating production system of efficient pollution-free discharge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621479020.2U CN206418290U (en) | 2016-12-30 | 2016-12-30 | A kind of coating production system of efficient pollution-free discharge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206418290U true CN206418290U (en) | 2017-08-18 |
Family
ID=59574548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621479020.2U Expired - Fee Related CN206418290U (en) | 2016-12-30 | 2016-12-30 | A kind of coating production system of efficient pollution-free discharge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206418290U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111979668A (en) * | 2020-09-14 | 2020-11-24 | 新乡市鼎鑫机械有限公司 | Energy-saving intelligent production equipment for sizing knitted fabric and plain woven fabric |
| CN113769994A (en) * | 2021-09-30 | 2021-12-10 | 深圳市曼恩斯特科技股份有限公司 | Coating machine |
-
2016
- 2016-12-30 CN CN201621479020.2U patent/CN206418290U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111979668A (en) * | 2020-09-14 | 2020-11-24 | 新乡市鼎鑫机械有限公司 | Energy-saving intelligent production equipment for sizing knitted fabric and plain woven fabric |
| CN113769994A (en) * | 2021-09-30 | 2021-12-10 | 深圳市曼恩斯特科技股份有限公司 | Coating machine |
| CN113769994B (en) * | 2021-09-30 | 2023-05-02 | 深圳市曼恩斯特科技股份有限公司 | Coating machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170818 Termination date: 20211230 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |